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专用
人人文库
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
CodeforInstallationofMineralProcessing
EquipmentEngineering
GB/T51075-2015
ChiefDevelopmentDepartment:MinistryofHousingandUrban-RuralDevelopment
ofthePeoplesRepublicofChina
ApprovalDepartment:MinistryofHousingandUrban-RuralDevelopment
ofthePeoplesRepublicofChina
ImplementationDate:September1,2015专用
人人文库
ChinaPlanningPress
Beijing2015
图书在版编目(CIP)数据
选矿机械设备工程安装规范英文中国冶金建设协会
GB/T51075-2015:/
组织编译北京中国计划出版社
.—:,2015.12
ISBN978-7-5182-0298-0
中选矿机械机械设备设备安装技术规范
Ⅰ.①G…Ⅱ.①…Ⅲ.①----
中国英文
-Ⅳ.①TD45-65
中国版本图书馆数据核字第号
CIP(2015)266829
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2015
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2015
byChinaPlanningPress
rd专用
3Floor,CTower,GuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD
©2015byMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymea人人文库ns,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-0298-0
NoticeofMinistryofHousingandUrban-RuralDevelopment
ofthePeoplesRepublicofChina
No.701
Noticeonpromulgatonofthenationalstandardof
CodeforInstallationofMineralProcessingEquipmentEngineering
CodeforInstallationofMineralProcessingEquipmentEngineering
,numberedGB/T51075
-2015,isapprovedasthenationalstandard,anditwillbeimplementedfromSep.1,2015.
CodeforInstallationofMineralProcessingEquipmentEngineering
ispublishedandissued
byChinaPlanningPressundertheorganizationofStandardandQuotaInstituteoftheMinistryof
HousingandUrban-RuralDevelopment.专用
MinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
Dec.31,2014
人人文库
Foreword
ThiscodewasdevelopedbyChinaThirdMetallurgicalGroupCo.,Ltd.andotherrelevant
organizationsaccordingtotherequirementsofDocumentJIANBIAO[2006]No.136issuedbythe
MinistryofHousingandUrban-RuralDevelopment(MOHURD)-NoticeonPrintingand
DevelopmentandRevisionPlanthendbatchofNationalEngineering
Distributingthe(2)
ConstructionStandardsin
2006.
Thecodedevelopmentgroupcheckedandfinalizedthiscodebyconductinginvestigationand
research,summarizingthepast20yearsofexperienceinrelationtotheinstallationandacceptance
ofmineralprocessingequipment,widelysolicitingopinionsfromrelatedorganizationsandexperts,
anddiscussingandmodifyingtheprovisionsrepeatedly.
Thiscodeconsistsof9chapters,coveringgeneralprovisions,terminologies,basicrequirement,
equipmentfoundation,anchorboltandbaseplate,equipmentandmaterialapproach,crushing,
grindingandsievingequipment,classifyingandsortingequipment,dewateringequipment,feeding
andoredrawingequipment,etc.
专用,
ThiscodeisunderthejurisdictionoftheMinistryofHousingandUrban-RuralDevelopment
whereasChinaMetallurgicalConstructionAssociationisinchargeofmanagementandChinaThird
MetallurgicalGroupCo.Ltd.isinchargeoftheexplanationoftechnicalspecifications.Relevant
commentsandrecommendations,whenevernecessary,shouldbesubmittedtoChinaThird
MetallurgicalGroupCo.,Ltd.(Address:No.4,DuiluStreet,TiedongDistrict,AnshanCity,
LiaoningProvince.Zipcode:114003,E-mail:syjzgtx@163.com,Fax.
ChiefDevelopmentOrganization,ParticipatingDevelopmentOrganizations,ChiefDrafting
StaffandChiefReviewer:
ChiefDevelomentOranization
pg:
ChinaThirdMetallurgicalGroupCo.,Ltd
ParticiatinDevelomentOranizations
pgpg:
China22MCCGroupCorporationLtd.,
QidashanIronOreMineofAnshanIronandSteelGroupMiningCompany
ChiefDraftinStaff
g:
人人文库WangHongGuanTiexingZhangShiyuLiZongweiLiZhiyuan
ZhuXiaochuanCuiChongguoWangXiwuSunXiuxiaZhangGuoqing
LiYiE
ChiefReviewer
:
LiuGuangmingCuiHuichuanLuFuliFanQinghouZhangGuanglie
GongXiangtaoWuZhenhaiLiuYuJingSiyu
Contents
……………
1GeneralProvisions(1)
…………………
2Terminologies(2)
……………
3BasicRequirement(3)
………
4EquipmentFoundation,AnchorBoltandBasePlate(4)
…………
4.1GeneralRequirement(4)
…………
4.2EquipmentFoundation(4)
…………………
4.3AnchorBolts(4)
……………………
4.4BasePlate(4)
…………
5EquipmentandMaterialApproach(6)
…………
5.1GeneralRequirement(6)
……………………
5.2Equipment(6)
………………………
5.3Material(6)
…………………
6Crushing,GrindingandSievingEquipment专用(7)
…………
6.1GeneralRequirement(7)
…………………
6.2JawCrusher(7)
…………………
6.3CycleCrusher(8)
…………………
6.4TaperCrusher(8)
………………………
6.5OreMill(10)
…………………
6.6HighPressureRollerGrinding(13)
………………
6.7VibrationSieve(14)
…………
7ClassifyingandSortingEquipment(16)
…………
7.1GeneralRequirement(16)
………………
7.2SpiralClassifier(16)
…………………
7.3Hydrocyclone(17)
……………………
7.4FineSieve(17)
…………………
7.5Barrel-TypeMagneticSeparator(18)
…………………
7.6TurnCageMa人人文库gneticSeparator(18)
…………………
7.7Ring-TypeMagneticSeparator(19)
……………………
7.8MagneticDewateringTank(20)
………………………
7.9Flotator(20)
………………………
7.10Jigger(22)
………………
7.11ShakingTable(22)
…………
7.12CentrifugalSeparator(23)
………………
7.13SpiralConcentrator,SpiralChute(23)
………………………
8DewateringEquipment(25)
…………
8.1GeneralRequirement(25)
·1·
…………………
8.2CenterDrive-TypeConcentrator(25)
………………
8.3CircumDrive-TypeConcentrator(25)
…………
8.4TubeInternalFilteringVacuumFilter(26)
………………
8.5ExternalFilteringVacuumFilter(28)
………………
8.6PressureFilter(29)
………
9FeedingandOreDrawingEquipment(30)
…………
9.1GeneralRequirement(30)
………………
9.2TramcarDumper(30)
……………
9.3Plate-TypeFeeder(31)
……………………
9.4ElectromagneticandMotorVibrationFeeder(32)
…………………
9.5DiskFeeder(32)
…………………
9.6ChuteFeeder(33)
……………………
9.7ChainandPendulumFeeder(33)
……………
9.8OreDrawingGate(33)
…………………
9.9FeedingandOreDrawingEquipmentRunning-in(33)
…………
ExplanationofWordinginThisCode(34)
…………
ListofQuotedStandards(35)
……………
Addition:ExplanationofProvisions专用(37)
人人文库
·2·
1GeneralProvisions
1.0.1
Thiscodeispreparedwithaviewtoenhancethequalityofmineralprocessingequipment
installationengineeringofmetallurgicalconcentratorandtoguaranteetheengineeringsafety.
1.0.2
Thiscodeisapplicabletotheinstallationofcrushing,grindingandsievingequipment,
classifyingandsortingequipment,dewateringequipmentandfeedingandoredrawingequipmentof
metallurgicalconcentrator.
1.0.3
Inadditiontotherequirementsstipulatedinthiscode,theinstallationofmineralprocessing
equipmentshallalsocomplywiththerequirementsstipulatedinthecurrentrelevantstandardsof
thenation.
专用
人人文库
·1·
2Terminologies
2.0.1
Aligning
Itistheprocesstoadjustthepositionandstateofequipmentandpartstoensurethe
conformancetotherequirementsofdesignandthiscode.
2.0.2
Dyemethod
Themethodfordeterminingthemanufacture,assemblyandinstallationqualityofpartsby
applyingorpastingcoloredmaterialsoncontactsurfacesofmechanicalpartsandcheckingthe
contactcondition.
2.0.3
Scraping
Themethodoftreatingthesurfaceofpartsbyscrapingoffhigherpointsfromcontactsurfaces
ofpartswithatool.
2.0.4
Jointinspection
Jointinspectioncarriedoutjointlybytheownerorthegeneralcontractor,thesupervisorand
thecontractoronthemechanicalequipmentthathasbeeninstalled.专用
人人文库
·2·
3BasicRequirement
3.0.1
Designdocumentsanddrawingsshallbeavailableforconstructionandself-examination,
jointexaminationandtechnicalinterpretationofdesignintentionshallbedownfordrawings.
Installationofequipmentshallmeettherequirementsofdesigndocuments.
3.0.2
Technicaldocumentssuchastheconstructionorganizationdesignshallbepreparedfor
mineralprocessingequipmentinstallationengineering.
3.0.3
Withoutthedesignchangenoticeorsignedtechnicalcertificatefromdesignorganization,
constructiondrawingsshallnotbemodified.
3.0.4
Themeasuringinstrumentsusedforqualityinspectionshallhaveproductcertificatesand
usedintheirperiodofvalidity.
3.0.5
Weldingprocedurequalificationshallbeprovidedpriortoweldingworkandwelding
procedurespecificationsshallbemadeaccordingtoaqualifiedweldingprocedurequalificationreport.
3.0.6
Theconstructionroadatthemechanicalequipmentinstallationsiteshallbeclear;water,
electricity,airandotherresourcesforconstructionshallbeavailable.
3.0.7专用
Thequalityofequipmentfoundationshallmeetrelevantrequirementsofcurrentnational
CodeforConstructionQualityAcceptanceofConcreteStructureEngineering
standardGB50204
andacceptancematerialandrecordsshallbeprovided.
3.0.8
Themineralprocessingequipmentinstallationengineeringshallbecarriedoutaccordingto
therequiredprocedures,andhandoverinspectionshallbemadebetweendifferentdisciplinesand
recordsshallbemade.Self-inspection,specialinspection,andjointinspectionshallbecarriedoutfor
eachprocessaftercompletionandrecordsshallbemade.Itisnotallowedtoproceedwiththenext
oneuntilpreviousprocesshasbeeninspectedtobequalified.
3.0.9
Concealedpartsinconcealedworksshallbereportedforinspectionaftertheyhavebeen
self-inspected.Thenextprocessshallnotbecarriedoutbeforetheyarequalified.
3.0.10
Specialschemesshallbemadeforconstructioninwinterandrainyperiods.
3.0.11
Testrunofequipmentshallbeinaccordancewiththefollowingrequirements:
1
Testrunschemeshallbepreparedbeforetestrun;
2
Warninglinesandsignsshallbesetupintestrunarea;
3
Thesafety人人文库deviceofequipmentshallbecompleteandworkreliably;
4
Hydraulic,lubricationandcoolingwatersystemshalloperatenormally;
5
Eachrotatingpartshallbeoperatingsmoothlywithoutabnormalsoundandfastenersshall
notbeloose;
6
Thetemperatureriseandmaxtemperatureoftheslidingbearingshallnotexceed35℃and
70℃respectivelyandthatoftherollingbearingshallnotexceed40℃and80℃respectively;
7
Eachrotatingpartshallberunningnormallyandthetestrunshallnotbelessthan2hafter
thebearingtemperatureisstable;
8
Aftertheno-loadtestrun,connectingboltsshallbecheckedforloosening,andifthebolts
areloose,tightenthem.
·3·
4EquipmentFoundation,AnchorBoltandBasePlate
4.1GeneralRequirement
4.1.1
Thischapterisapplicabletotheinstallationoffoundation,anchorboltandbaseplateof
mineralprocessingequipment.
4.1.2
Settlementobservationshallbecarriedoutforthefoundationofthemainmineral
processingmachineaccordingtothedesignrequirementsandrecordsshallbemade.
4.2EquipmentFoundation
4.2.1
Beforetheinstallationofequipment,foundationacceptanceinspectionshallbemade,and
onlyafterthefoundationisqualifiedcanequipmentbeinstalled.
4.2.2
Theappearanceofequipmentfoundationshallbeinspectedandoildirt,waterandother
contaminationsonitssurfaceandintheholesreservedforanchorboltsshallberemoved
thoroughly;threadsandnutsofburiedanchorboltsshallbekeptingoodcondition.
4.2.3
Actualmeasurementinspectionshallbecarriedoutforequipm专用entfoundationandthecenter
line,elevation,dimension,locationsofanchorboltsandreservedopeningsshallbeinaccordance
withrequirementsofthedesigndocumentsandthestipulationsofcurrentnationalstandard
CodeforConstructionQualityAcceptanceofConcreteStructureEngineering
GB50204.
4.2.4
Thereshallbemeasuringdataforfoundationandthedatashallbehandedover.
4.2.5
Thelayoutdrawingforcenterlineandelevationbenchmarkshallbemade,andthecentral
standardplateandelevationbenchmarkshallbesetup.Thepermanentcentralstandardplateand
elevationbenchmarkshallbeembeddedforthemainequipmentandcontinuousproduction
equipment.
4.3AnchorBolts
4.3.1
Thespecificationsandfasteningforceofanchorboltsshallbeinaccordancewithdesign
requirements.
4.3.2
Oildirtandoxide-scaleonanchorboltsshallberemoved,andaproperamountofgrease
shallbeappliedtothreads.
4.3.3
Theancho人人文库rboltshallbescrewedintothereservedholevertically,andanypartofitshall
beatleast15mmawayfromthewalloftheholeandtheboltshallnottouchthebottomofthehole.
4.4BasePlate
4.4.1
Thesetting,sizeandinstallationaccuracyofequipmentbaseplateshallmeetthe
requirementsofdesigndocumentsand,ifnodesignrequirementsavailable,theyshallmeetrelevant
GeneralCodeforConstructionandAcceptance
requirementsofcurrentnationalstandardGB50231
ofMechanicalEquipmentInstallationEngineering
.
4.4.2
Whenthebaseplateisinstalledusingthebed-mortarmethod,thestrengthofbed-mortar
concreteafter48hshallreachthedesignstrengthofthefoundationconcrete.Thebed-mortarblock
·4·
strengthtestreportshallbecheckedbatchbybatch.
4.4.3
Ifthegrindingmethodisused,thelaitancecoatingonthesurfacewherethebaseplateis
installedshallberemovedthoroughly,andthepartwherethebaseplateislaidshallbeprocessed
untilthebaseplatemeetsthelevelnessrequirementsandevenlycontactwiththefoundation.
4.4.4
Whereflatbaseplateandinclinedbaseplaceformabaseplategroup,theinclinedbase
plateshallbeplacedontheflatbaseplatetobeusedinpair.Eachgroupshouldnotconsistofmore
than5plates.
4.4.5
Aftertreatmentofbaseplates,thecontactbetweenbaseplatesandbetweenbaseplateand
equipmentbaseshallbegood.Checkedwithafeelergauge,thelocalclearanceshallnotbemore
than0.1mm,andcontactareashallnotbebiggerthan70%.
专用
人人文库
·5·
5EquipmentandMaterialApproach
5.1GeneralRequirement
5.1.1
Thischapterisapplicabletoequipmentandmaterialapproach.
5.1.2
Thecontractorshallprepareaschemeofequipmentandmaterialapproachandorganizethe
equipmentandmaterialapproachorderly.
5.2Equipment
5.2.1
Open-caseinspectionofequipmentafterarrivingattheprojectsiteshallbeinaccordance
withthefollowingrequirements:
1
Open-caseinspectionshallbecarriedoutbypeoplefromtheownerorgeneralcontractor,
supervisor,equipmentmanufacturerandcontractor,hand-overproceduresshallbegonethrough
andrecordsshallbemade;
2
Thespecification,modelandquantityofequipmentshallbecheckedinaccordancewiththe
designdocumentsandpackinglist;
3
,专用;
Thesurfaceofequipmentshallbefreefromflawdamageandrust
4
Equipmentshallhavequalitycertificateandimportedequipmentshallhavecommodity
inspectioncertificate;
5
Equipmentshallbekeptproperlyafteritisunpacked.
5.2.2
Useandmanagementoftechnicalmaterialprovidedwithequipmentandassetsoftheowner
shallbeinaccordancewithfollowingrequirements:
1
Countingandacceptancecheckshallbecarriedoutandaninventoryshallbemade;
2
Electricaldevices,instrumentsandotherdevicescomingwiththeequipmentshallbe
handedovertocorrespondingdiscipline-specificorganizationsformanagement;
3
Specialtoolsforinstallationshallbehandedovertotheownerinaccordancewiththe
inventoryafteruse;
4
Sparepartsshallbehandedoverintime.
5.2.3
Whenhandlingandliftingtheequipment,theliftingpointshallbethepositionmarkedon
theequipmentorpackingcase,andprotectivemeasuresshallbetakentoavoidanydamagetothe
equipment.人人文库
5.3Material
5.3.1
Receivinginspectionofmaterialshallbeinaccordancewiththefollowingrequirements:
1
Qualitycertificatesofmaterialsshallbechecked,themodel,specification,quantityand
performanceofmaterialsshallbeinaccordancewithrequirementsofdesigndocumentsandrecords
shallbemade;
2
Recheckshallbemadeaccordingtoprovisionsifrequiredbydesigndocuments.
5.3.2
Unqualifiedmaterialsshallnotbeusedandshallbemarkedandstoredintheunqualified
productarea.
·6·
6Crushing,GrindingandSievingEquipment
6.1GeneralRequirement
6.1.1
Thischapterisapplicabletotheinstallationofcrushing,grindingandsievingequipment.
6.1.2
Theassemblyofpartsreferredtointhischaptershallmeetrelevantrequirementsof
GeneralCodefor
equipmenttechnicaldocumentsandcurrentnationalstandardGB50231
ConstructionandAcceptanceofMechanicalEquipmentInstallationEngineering
.
6.2JawCrusher
6.2.1
Theassemblyofbaseshallbeinaccordancewiththefollowingrequirements:
1
Positioningpinsbetweenjunctionsurfacesshallbeallinstalled.Thetighteningtorqueof
theboltsconnectingjunctionsurfacesshallmeettherequirementsofequipmenttechnical
documents.Thetighteningordershallbesymmetricandtheforceappliedshallbeeven;
2
Themaximumallowabledeviationforlongitudinalandhorizontalcenterlinesshallbe
3.0mm;
3专用
Theallowabledeviationforelevationshallbe±5.0mm;
4
Themaximumallowabledeviationforlongitudinallevelnessshallbe0.5/1000;
5
Themaximumallowabledeviationforhorizontallevelnessshallbe0.15/1000,anditshall
bemeasuredonthemainshaft.
6.2.2
Thepartstobeinstalledonthebaseshallbeassembledafterlevellingandaligningthebase
andtighteningtheanchorbolts.
6.2.3
Whenassemblingthemovablejaw,thefittingofbearingbushandshaftneckshallbein
accordancewiththefollowingrequirements:
1
Contactcamberedsurfaceshallbe100°-200°;
2
Thequantityofcontactpointsonthecontactsurfacewithanareaof25mm×25mmshall
notbelessthanonepoint;
3d
Thetopclearanceshallbe0.1%-0.15%ofshaftneckdiameter.
6.2.4
Forscrapingofmainbearingbush,thefittingofbearingbushandshaftdiametershallbein
accordancewiththefollowingrequirements:
1
Contactan人人文库gleshallbe100°-120°;
2
Thequantityofcontactpointswithinanareaof25mm×25mmshallnotbelessthantwo
pointsforBabbittbushandthreepointsforcopperbearingbush;
3
Thetopclearanceshallbe0.1%-0.15%ofshaftneckdiameter;
4
Clearanceateachsideshallbe0.5-1.0timethetopclearance.
6.2.5
Totalcontactlengthbetweenthethrustplateandthesupportslippershallbemorethan
60%ofthetotalplatelength,andshallbeevenlydistributed.Iftherearelocalclearances,each
sectionshallnotbemore
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