PPAP生产件批准程序中英文对照

PPAP生产件同意程序中英文对照(IATF16949-)生产件同意程序PPAP（IATF16949-）1、目的1.Purpose确保公司对的理解顾客工程设计统计和规范的全部规定，并在执行所规定的生产节拍条件下的实际生产过程中，含有持续满足这些规定的潜在能力。Itaimstoensurethatthecompanyhasunderstoodallcustomerengineeringdesignrecordandspecificationrequirementsproperlyandtheprocesshasthepotentialcapabilitytoproduceproductconsistentlymeetingtheserequirementscontinuouslyduringanactualproductionprocessatthequotedproductionrate.2、合用范畴2.Scope合用于公司用于汽车制造顾客的全部生产和/或服务所需的生产性零组件之同意。如客户有特殊规定，必须按照客户的规定执行。Itappliestoapprovalofallproductionpartsneededforproductionand/orserviceoftheautomanufacturingcustomer.Ifthecustomerhasspecialrequirements,itshallbeimplementedaccordingtotherequirementsofthecustomer.3、定义3.Definition3.1PPAP：指ProductionPartApprovalProcess（生产件同意程序）的英文简称。3.1PPAP:RefertoEnglishabbreviationofProductionPartApprovalProcess.3.2生产件：在生产现场，用批量生产工装、量具、工艺过程、材料、操作者、环境和过程设立等，如：循环时间/压力等的过程设立下被制造出来的部件。3.2Productionpart:Refertopartsmanufacturedbyusingproductiontooling,measuringimplement,technicalprocess,material,operator,environmentandprocessessettingsuchascycletime/pressureintheproductionfield.4、职责4.Responsibilities4.1APQP小组负责与顾客联系贯彻多种状况下提交PPAP的多种规定。4.1TheAPQPteamshallcontactthecustomertocarryoutvariousPPAPsubmissionrequirementsunderallkindsofconditions.4.2项目经理负责将产品/零件PPAP的有关资料提交顾客进行同意。4.2Theprojectmanagershallsubmittherelateddataoftheproduct/partPPAPtothecustomerforapproval.4.3各部门协助项目经理执行顾客对PPAP的多种规定，并提供有关资料。4.3EachdepartmentshallcooperatewiththeprojectteamtoimplementvariousrequirementsofthecustomertoPPAPandproviderelateddata.5、程序Procedure5.1当顾客和公司有需求和规定时，项目经理和有关责任部门依本文献中的规定对提交给顾客同意的生产件制作PPAP资料，经项目组审查后，呈报项目经理核准，按顾客规定，将其提交给顾客同意。5.1Whenthecustomerandthecompanyhavedemandandrequirement,theprogrammanagerandrelatedresponsibledepartmentsshallmakePPAPdatafortheproductionpartsubmittedtothecustomerforapprovalaccordingtotheprovisionsinthisdocument,submitittotheprojectteamleaderforapprovalafteritisreviewedbytheprojectmanager,andthensubmitittothecustomerforapprovalaccordingtotherequirementsofthecustomer.5.2提交给顾客同意的生产件必须在量产第一批产品发运前完毕同意，除非顾客放弃该生产件的同意规定（规定顾客签订姓名和日期并统计存档）；不管顾客有无规定公司正式提交生产件的PPAP资料，项目组都必须对PPAP文献中全部合用的项目进行评审和更新，以反映生产过程的状况。提交给顾客同意的生产件必须取自重要的和有效的生产过程，该生产过程必须是1小时到8小时的生产，且规定数量最少为300件持续生产的产品/部件，除非顾客或顾客授权的质量代表另有书面规定和规定。5.2Theproductionpartsubmittedtothecustomerforapprovalshallbeapprovedbeforeshipmentofthefirstbatchofproductsinmassproduction,unlessthecustomerwaivestheapprovalrequirementoftheproductionpart(requirethecustomertosignthenameanddateandrecordandfileit);whetherthecustomerrequiresthecompanytosubmittheproductionpartPPAPdataformallyornot,theprojectteamshallreviewandupdateallapplicableitemsinthePPAPdocumenttoreflecttheconditionoftheproductionprocess.Theproductionpartsubmittedtothecustomerforapprovalshallbetakenfromasignificantandeffectiveproductionprocess;theproductionprocessshallbefromonehourtoeighthoursofproduction,andwiththespecifiedproductionquantitytototalaminimumof300consecutiveproducts/parts,unlessotherwisespecifiedandrequiredinwrittenbythecustomerorthecustomerauthorizedqualityrepresentative.5.2.1提交给顾客同意的生产件，其取自的生产过程必须在生产现场使用与量产生产环境同样的工装、量具、过程、材料和操作者进行生产。来自每一种生产过程的部件，如：相似的装配线或工作单元，有关检查都必须对其进行测量和对代表性样件进行实验。5.2.1Theproductionpartsubmittedtothecustomerforapprovalshallbetakenfromtheproductionprocessthatproducesthepartbyusingthesametooling,measuringimplement,process,materialsandoperatorsfromthemassproductionenvironmentattheproductionsite.Thepartsfromeachproductionprocess,suchasthesameassemblylineorworkcell,shallbemeasuredandtherepresentativesampleshallbetested.5.2.2PPAP文献必须涉及顾客产品同意部门，负责核准特许人员的姓名和日期。5.2.2ThePPAPdocumentshallcovertheproductapprovaldepartmentofthecustomerandthenameofthepersonresponsibleforapprovalandthedate.

5.3生产件提交给顾客同意的时机：对出现下述状况的生产性零部件，项目组必须在量产第一批生产件发运到顾客之前提交PPAP同意，除非顾客负责产品同意部门放弃了该规定。5.3Opportunityofsubmittingtheproductionparttothecustomerforapproval:Astotheproductionpartinthefollowingcases,theprojectteamshallsubmitPPAPforapprovalbeforeshipmentofthefirstbatchofproductsinmassproduction,unlesstheproductapprovaldepartmentofthecustomerwaivesthisrequirement.5.3.1一种新的零件或产品（即：以前未曾提供应顾客的零件或产品）。5.3.1Anewpartorproduct(thatis:partorproductneversuppliedtothecustomerpreviously).5.3.2对以前提交给顾客同意的零件或产品不符合（如：产品性能不同于顾客的规定；尺寸或能力问题；供应商问题；实验，涉及材料、性能、工作确认问题等）进行的纠正。5.3.2Correctionoftheinconformity(e.g.:productperformancedifferentfromtherequirementsofthecustomer;sizeorcapabilityproblems;supplierproblems;test,includingproblemsarisingfrommaterial,performanceandworkingconfirmation)ofthepartorproductsubmittedtothecustomerforapprovalpreviously.5.3.3由于设计统计、规范或材料方面的工程更改引发的变化。5.3.3Changescausedbyengineeringchangetodesignrecords,specificationsormaterials.5.4当公司产品的生产件号、工程更改、生产场合、材料供应商和生产过程有变更时，项目经理必须告知顾客，并根据顾客规定保存生产件和提交生产件给顾客同意。5.4Whentheproductionpartnumber,engineeringchange,productionplace,materialsupplierandproductionprocessoftheproductarechanged,theprojectmanagershallinformthecustomer,keeptheproductionpartandsubmitittothecustomerforapprovalaccordingtotherequirementsofthecustomer.5.5当有下列状况发生变化时，项目经理应与顾客进行协商和沟通，并根据顾客的规定与否在量产第一批产品发运到顾客之前需提交生产件同意资料，项目组对PPAP所规定的全部项目必须重新进行评审、修订和更改。5.5Whenchangehappensinthefollowingcased,theprojectmanagershallconsultandcommunicatewiththecustomertodecidewhetheritisnecessarytosubmittheproductionpartapprovaldatabeforethefirstbatchofproductsinmassproductionisdeliveredtothecustomeraccordingtotherequirementsofthecustomerandshallreview,reviseandchangeallitemsspecifiedinPPAPagain.5.5.1和以前顾客同意过的生产件相比，使用了其它不同的材料。5.5.1Comparingwiththeproductionpartapprovedbythecustomerpreviously,otherdifferentmaterialsareused.5.5.2使用新的或改善的工装（不涉及易损工装）、设备等，涉及附加的和替代用的工装。5.5.2Neworimprovedtooling(notincludingdamageabletooling)andequipments,includingadditionalandsubstitutetooling,areused.5.5.3对现有工装或设备进行修改及重新调试后进行的生产。5.5.3Produceaftermodifyingandreadjustingtheexistingtoolingorequipmentsagain.5.5.4把工装或设备转到其它生产场地或在另一生产场地进行的生产。5.5.4Transferthetoolingorequipmenttootherproductionplacesorproduceinanotherproductionplace.5.5.5供应商对零件、材料、或服务（如：ED等）的更改，从而影响顾客的装配、功效、耐久性或性能的规定。5.5.5Changesoftheparts,materialsorservice(e.g.:ED,etc.)bythesupplierinfluencethecustomerrequirementsforassembling,function,durabilityorperformance.5.5.6任何影响顾客规定的装配性、功效、性能或耐久性的更改（涉及由公司内部制造的或由供应商制造的生产产品部件的产品和过程更改）。另在提交生产件给顾客之前，公司必须就供应商提出的任何申请和规定先与顾客达成一致。5.5.6Anychanges(includingproductandprocesschangesoftheproductionpartsmanufacturedbythecompanyorbythesupplier)influencingthecustomer’srequirementsforassembling,function,performanceordurability.Inaddition,beforesubmittingtheproductionparttothecustomer,thecompanyshallreachonagreementwiththecustomerontheapplicationandrequirementsofthesupplier.5.5.7实验/检查办法的更改（涉及新技术的采用并不影响接受准则）。5.5.7Changesofthetest/inspectionmethods(includinguseofnewtechnologywithoutinfluenceonacceptancespecifications).5.5.8由于顾客对公司产品质量的紧张，而规定推迟供货。5.5.8Thecustomerconcernsaboutthequalityoftheproductandrequiredelayingsupplyofgoods.5.6对公司提交给顾客同意的生产件，其所规定的内容/项目（需要保存所提交的PPAP资料）应根据顾客拟定的生产件提交同意等级进行保存和提交下述项目/内容的文献、资料和统计（若对生产件同意的必要性有任何疑问，项目组负责人应与负责顾客零件同意的部门联系以消除疑问）。5.6Astotheproductionpartsubmittedtothecustomerforapprovalbythecompany,keepthecontent/items(needingtokeepthePPAPdatasubmitted)requiredbythecustomeraccordingtotheproductionpartsubmissionandapprovalleveldefinedbythecustomerandsubmitthedocuments,materialsandrecordsofthefollowingitems/content(Ifthereisanydoubtconcerningtheneedforproductionpartapproval,theprojectteamprincipalshallcontacttheresponsiblepartapprovaldepartmentofthecustomertoremovethedoubt).5.6.1产品设计统计：项目组必须含有全部的可销售产品的设计统计，涉及：部件的设计统计或可销售产品的具体信息。若设计统计（如：CAD/CAM数学数据、零件图纸、规范等）是以电子版形式存在，则公司必须制作一份硬件拷贝（如：带有图例、几何尺寸与公差的表格或图纸）来拟定所进行的测量。5.6.1Productdesignrecord:Theprojectteamshallhavealldesignrecordsforsaleableproducts,includingdesignrecordsforcomponentsordetailedinformationofthesaleableproducts.Whenthedesignrecordisinelectronicformat,thecompanyshallproduceahardcope(e.g.:pictorial,geometricdimensioningandtolerancingsheetsordrawings)toidentifymeasurementstaken.

5.6.2过程流程图：项目组必须使用公司规定的过程流程图格式（参见《产品质量先期策划程序》中的“过程流程图”）来清晰地描述生产过程的环节和次序，并满足顾客规定的需求和规定及盼望。5.6.2Processflowchart:Theprojectteamshallusedtheprocessflowchart(refertothe“processflowchart”intheAPQPProcedure)specifiedbythecompanytodescribethestepandorderoftheproductionprocessclearlyandmeetthedemand,requirementandexpectationspecifiedbythecustomer.5.6.3过程失效模式与效果分析（PFMEA）5.6.3Processfailuremodeandeffectanalysis(PFMEA)项目组必须对提交给顾客同意的生产件进行过程失效模式及后果分析（PFMEA）。Theprojectteamshallperformprocessfailuremodeandeffectanalysis(PFMEA)totheproductionpartsubmittedtothecustomerforapproval.5.6.4尺寸成果：质量部必须提供在设计统计和控制计划中有规定的尺寸验证都已经完毕，以及其成果表明符合规定规定的证据。5.6.4Resultofdimension:Thequalitydepartmentshallprovideevidencethatthedimensionverificationrequiredinthedesignrecordandthecontrolplanhasbeenfinishedandtheresultsmeetthespecifiedrequirement.A）质量部必须将全部在设计统计和控制计划中注明的尺寸（参考尺寸除外）特性和规范的实际测量成果统计在“检查数据表”中。A)Thequalitydepartmentshallrecordalldimension(exceptreferencedimension)characteristicsmarkedindesignrecordandthecontrolplanandthenormativepracticalmeasuringresultinthe“inspectiondatasheet”.B）项目组必须标明设计统计的日期、更改等级和任何尚未涉及在制造零件所根据的设计统计中的、经授权的工程更改文献。B)Theprojectteamshallmarkthedateandchangelevelofthedesignrecordandanyauthorizedengineeringchangedocumentsnotyetincludedinthedesignrecordofthepartsmanufactured.C）项目组必须在所测量的零件中拟定一件为原则样品，并对其予以明确标记和保存。C)Theprojectteamshalldetermineaspecificationssamplefromthepartsmeasuredandidentifyitclearlyandkeepit.D）项目组必须在全部的辅助文献（如：剖面图、几何尺寸和公差图、或其它的与零件图有关的辅助图）上统计更改的等级、绘图日期、公司名称和零件编号。根据保存/提交规定表，这些辅助材料的复印件也必须与检查数据表一起提交。D)Theprojectteamshallrecordthechangedlevel,drawingdate,companynameandpartIDinallauxiliarydocuments(e.g.:sectionplan,geometricdimensionandtolerancediagram,orotherauxiliarychartsrelatedtotheparts).Accordingtothereservation/submissionrequirements,copiesofthoseauxiliarymaterialsshallbesubmittedalongwiththeinspectiondatasheet.5.6.5材料/性能实验成果的统计5.6.5Recordsofmaterial/performancetestresults有关设计统计或控制计划中规定的实验，项目组必须有材料/性能实验成果的统计。Theprojectteamshallhaverecordsofthematerial/performancetestresultsfortestsspecifiedinthedesignrecordorthecontrolplan.5.6.5.1材料实验成果5.6.5.1Materialtestresult1）当设计统计或控制计划中规定有化学、物理和金相的规定时，质量部必须对全部的零件和产品材料进行实验。1)Whenchemical,physicalandmetallographicrequirementsarespecifiedbythedesignrecordorthecontrolplan,thequalitydepartmentshallperformtestsforallpartandproductmaterials.2）设计统计和有关规范规定的全部实验，质量部均应将实验的数量和每项实验的实际成果统计于材料实验成果表中。对于尚未纳入设计统计中的任何授权的工程更改文献也应将其进行注明。2)Astoalltestsrequitedbythedesignrecordandrelatedspecifications,thequalitydepartmentshallrecordthequantitytestedandtheactualresultsofeachtestinthematerialtestresultform.Alsoindicateanyauthorizedengineeringchangedocumentsthathavenotyetbeenincorporatedinthedesignrecord.3）生产件同意材料实验成果报告必须涉及下列内容：3)Thereportofthetestresultoftheproductionpartapprovalmaterialsshallincludethefollowingcontent:a）被实验零件的设计统计更改等级、以及被实验零件的技术规范的编号、日期及更改等级。a)Designrecordchangelevelofthepartstested,andthenumber,dateandchangelevelofthetechnicalspecificationstowhichthepartwastested.b）进行实验的日期。b)Thedateonwhichthetestingtookplace.

c）材料供应商的名称，以及当顾客提出规定时，注明他们在顾客同意的供应商名单上的材料供应商代号码。c)Nameofthematerialsupplier,whenrequiredbythecustomer,thecodenumberofthematerialsupplierfromthecustomer-approvedsupplierlist.d）对于顾客开发的材料规范及有顾客同意的供应商名单的产品，采购部必须从供应商名单上的供应商采购材料或服务（如：ED等）。d)Forproductswithcustomer-developedmaterialspecificationsandacustomer-approvedsupplierlist,thepurchasingdepartmentshallprocurematerialsorservices(e.g.:ED,etc.)fromsuppliersonthatlist.5.6.5.2性能实验成果：当设计统计或控制计划中规定有性能或功效规定时，质量部必须对全部的零件或产品进行实验，并将其统计在性能实验成果中。生产件同意性能实验成果报告必须涉及下列内容：5.6.5.2Performancetestresults:Whenperformanceorfunctionrequirementsarespecifiedbythedesignrecordorthecontrolplan,thequalitydepartmentshallperformtestsforallpartsorproductsandrecorditintheperformancetestresultform.Thereportofthetestresultoftheproductionpartapprovalperformanceshallincludethefollowingcontent:a）被实验零件的设计统计更改等级、以及被实验零件的技术规范的编号、日期及更改等级。a)Designrecordchangelevelofthepartstested,andthenumber,dateandchangelevelofthetechnicalspecificationstowhichthepartwastested.b）尚未纳入设计统计中的任何授权的工程更改文献。b)Anyauthorizedengineeringchangedocumentsthathavenotyetincorporatedinthedesignrecord.c）进行实验的日期。c)Thedateonwhichthetestingtookplace.

5.6.6初始过程能力研究5.6.6Initialprocesscapabilitystudy项目组在提交由顾客或公司自己指定的全部特殊特性之前，必须拟定初始过程能力或性能的水平是能够接受的。Beforesubmittingallspecialcharacteristicsappointedbythecustomerorthecompany,theprojectteamshallmakesurethattheleveloftheinitialprocesscapabilityorperformanceisacceptable.5.6.6.1为理解测量误差影响被研究的测量值，项目组必须对提交给顾客同意的生产件所使用的测量设备进行测量系统分析，进行测量系统分析的具体工作由质量部依《SPC作业指导书》进行作业。5.6.6.1Theprojectteamshallperformmeasurementsystemanalysistothemeasuringequipmentusedtotheproductionpartsubmittedtothecustomerforapprovaltounderstandhowthemeasurementerrorisaffectingthestudymeasurements,andthequalitydepartmentshalldospecificworkrelatedtomeasurementsystemanalysisaccordingtotheSPCOperationInstruction.1）预计过程能力或性能的指数由顾客和公司获得一致同意，对于特定的过程或产品，若经顾客事前同意，也可采用其它更合用的替代办法。1)Theindexforestimatingprocesscapabilityorperformancewillbeagreeduponbythecustomerandthecompany;othermethodsmoreappropriateforcertainprocessorproductmaybesubstitutedwithpriorcustomerapproval.2）初始过程能力研究是短期的，且预测不出时间以及人、材料、办法、设备、测量系统和环境的变差的影响，但仍需运用控制图来收集和分析数据。2)Initialprocesscapabilitystudyisshort-termandwillnotpredicttheeffectsoftimeandvariationinpeople,materials,methods,equipments,measurementsystemsandenvironment,controlchartshallbeusedtocollectandanalyzedata.3）对于能够使用于Xbar—R图研究的特性，应根据取自重要的和有效的生产过程的持续零件中最少25个子组的数据，并最少在得到100个读数的状况下进行短期的初始过程能力研究。3)ForthosecharacteristicsthatcanbestudiedbyusingXbar-Rchart,ashort-terminitialprocesscapabilitystudyshallbebasedonaminimumof25subgroupscontainingatleast100readingsfromconsecutivepartsofthethesignificantandeffectiveproductionprocess.4）获得顾客同意时，能够使用来自相似的或类似过程的长久成果替代初始数据规定；对于特定的过程，若有顾客的事前同意，可使用替代的分析工具（如：单值移动极差图）。4)Withcustomerconcurrence,theinitialdatarequirementsmayreplacedbylonger-termresultsfromthesameorsimilarprocesses;forcertainprocess,alternativeanalyticaltools(e.g.:individualandmovingrangechart)maybeusedwithpriorcustomerapproval.5.6.6.2质量指数：项目组应使用能力或性能指数对初始过程研究进行总结。初始过程研究成果依赖于研究的目的、数据的正态分布、数据收集办法、抽样办法、数据的数量、表明统计受控状态等。5.6.6.2Qualityindices:Theprojectteamshallsummarizetheinitialprocessstudybyusingcapabilityorperformanceindices.Theinitialprocessstudyresultsaredependentonthepurposeofthestudy,datanormality,datacollectionmethod,samplingmethod,amountofdataanddemonstrationofstatisticcontrol,etc..1）Cpk：指稳定过程的能力指数。原则差（σ）的预计值是根据子组内的变差拟定的。1)Cpk:Refertocapabilityindexforstableprocess.Theestimateofthestandarddeviation(σ)isbasedonwithinsubgroupvariation.2）Ppk：指性能指数。原则差（σ）的预计值是根据总变差预计（σ）值。2)Ppk:Refertocapabilityindex.Theestimateofthestandarddeviation(σ)isbasedontotalvariation.3）当公司可能得到历史的数据或有足够的初始数据来绘制控制图时（最少100个个体样本），能够在过程稳定时计算Cpk。3)Whenhistoricaldataisavailableorenoughinitialdataexisttoplotacontrolchart(atleast100individualsamples),Cpkcanbecalculatedwhentheprocessisstable.4）对于输出满足规范规定且呈可预测的波形的长久不稳定过程，公司应使用Ppk。4)Forchronicallyunstableprocesseswithoutputmeetingspecificationsandapredictablepattern,Ppkshouldbeused.5）当不能得到足够的数据（不大于100个样本）时，项目组应与顾客负责零件同意的部门获得联系，并制订一种合适的计划。5)Whennotenoughdataisavailable(<100samples),theprojectteamshallcontactthepartapprovaldepartmentofthecustomeranddevelopasuitableplan.5.6.6.2初始研究的接受准则5.6.6.2Acceptancecriteriaforinitialstudy对于稳定过程，公司在评价初始过程研究成果时，接受准则为过程能力指数Cpk≥1.33，或过程性能指数Ppk≥1.67。ThecompanyshallusetheprocesscapabilityindexCpk≥1.33ortheprocessperformanceindexPpk≥1.67astheacceptancecriteriaforevaluatingtheinitialprocessstudyresultsforprocessesthatappearstable.5.6.6.3非稳定过程：根据不稳定的性质，一种非稳定过程可能不满足顾客的规定。项目组在提交PPAP之前，必须识别、评价和在可能的状况下消除变差的特殊因素。5.6.6.3Unstableprocesses:Dependingonthenatureoftheinstability,anunstableprocessmaynotmeetcustomerrequirements.Theprojectteamshallidentify,evaluate,whereverpossible,eliminatespecialcausesofvariationpriortoPPAPsubmission.5.6.6.4单侧规范或非正态分布的过程5.6.6.4Processeswithone-sidedspecificationsornon-normaldistributions对于单侧规范或非正态分布的过程，项目组必须与顾客一起拟定替代的接受准则，理解非正态分布的因素和如何解决变差。Theprojectteamshalldeterminewiththecustomeranalternativeacceptancecriteria,knowthereasonsforthenon-normaldistributionsandmanagethevariationforprocesseswithone-sidedspecificationsornon-normaldistributions5.6.6.5不满足接受准则时的方略5.6.6.5Strategywhenacceptancecriteriaarenotsatisfied如果过程不能改善，项目组必须与顾客获得联系；如果项目组在PPAP提交允许的日期之前仍不能达成接受准则，则项目组必须向顾客提交一份纠正方法计划和一份涉及100%检查的修改的控制计划，以供顾客同意，并持续进行减少变差的努力，直到Ppk或Cpk达成1.33或更大，或直到从顾客那里获得完全同意为止。Iftheprocesscannotbeimproved,theprojectteamshallcontactthecustomer;iftheacceptancecriteriacannotbeattainedbythePPAPsubmissionpromisedate,theprojectteamshallsubmittothecustomerforapprovalacorrectiveactionplanandamodifiedcontrolplanprovidingfor100%inspection.ContinuevariationreductioneffortsuntilaPpkorCpkof1.33orgreaterisachieved,oruntilcustomerfullapprovalisreceived.5.6.7测量系统分析研究5.6.7Measurementsystemanalysisstudies项目组必须对全部的或改善的测量和实验设备进行合用的测量系统分析研究（如：量具的重复性和再现性、偏倚、线性和稳定性研究）。进行测量系统分析的具体工作由质量部依《MSA分析指导书》进行作业。Theprojectteamshallhaveapplicablemeasurementsystemanalysisstudies(e.g.:gagerepeatabilityandreproducibility,bias,linearity,stabilitystudies)forallorimprovedmeasurementandtestequipments,andthequalitydepartmentshalldospecificworkrelatedtomeasurementsystemanalysisaccordingtotheSPCOperationInstruction.5.6.8含有资格实验室的文献规定5.6.8Qualifiedlaboratorydocumentrequirements公司必须含有实验室范畴和表明所用的实验室含有TS16949规定的文献。进行实验室实验的具体工作依《实验室管理手册》进行作业。ThecompanyshallhavealaboratoryscopeanddocumentshowingthatlaboratoriesusedcomplywiththerequirementsofTS16949.SpecificworkrelatedtolaboratorytestshallbedoneaccordingtotheLaboratoryManagementManual.5.6.9控制计划5.6.9Controlplan公司必须含有规定用于过程控制的全部控制办法的控制计划，并应符合TS16949的规定；进行控制计划制订的具体工作由质量部依《控制计划控制程序》进行作业。ThecompanyshallhaveacontrolplanthatdefinesallcontrolmethodsusedforprocesscontrolandcomplieswiththerequirementsofTS16949;thequalitydepartmentshalldevelopthecontrolplanaccordingtotheControlPlanProcedure.A）如果对新零件的共通性已经评审，则相似零件的“零件系列”控制计划能够使用。A)Controlplansfor“families”ofsimilarpartsareacceptableifthenewpartshavebeenreviewedforcommonality.B）如顾客有规定时，项目组在提交生产件给顾客同意之前必须将控制计划提交给顾客同意（即：顾客在控制计划上签字）。B)Ifthecustomerrequires,theprojectteamshallsubmitthecontrolplantothecustomerforapproval(e.g.:customersignatureonthecontrolplan)beforesubmittingtheproductionparttothecustomerforapproval.5.6.10零件（生产件）提交确保书5.6.10Part(productionpart)submissionwarrant(PSW)在圆满完毕全部规定的测量和实验后，项目组必须在“零件（生产件）提交确保书（PSW）”上填写所规定的内容/项目，并附上有关统计和资料，经公司领导审查核准后，由项目组将其提交给顾客同意。Uponsatisfactorycompletionofallrequiredmeasurementsandtests,theprojectteamshallfillinrequirementcontent/itemsonthe“part(productionpart)submissionwarrant(PSW)andattachrelatedrecordsandmaterialsandsubmitittothecustomerforapprovalafteritisexaminedandapprovedbyleaderofthecompany.A）对于每一种顾客零件编号项目组都必须完毕一份单独的PSW，除非顾客同意其它的形式。A)TheprojectteamshallcompleteaseparatePSWforeachcustomerpartnumberunlessotherwiseagreedtobythecustomerB）如果提交给顾客同意的生产零件是采用一种以上型腔、工具、冲模，或采用如生产线或工作单元之类的生产过程加工出来的，项目组必须对来自每一处的一种零件进行尺寸评价，并在PSW上或在PSW附件上中的“型腔/生产过程”一栏中填上特定的型腔、生产线等。B)Iftheproductionpartsubmittedtothecustomerforapprovalisproducedbyusingmorethanonecavity,toolanddie,orproductionprocesssuchasproductionlineandworkcell,theprojectteamshallcompleteadimensionalevaluationononepartfromeachplace;andthenfillinspecificcavityandproductionlineinthe“cavity/productionprocess”lineonaPSWorinaPSWattachment.C）公司必须验证全部测量和实验成果符合顾客规定，并且可得到所规定的全部文献（或对于等级2、3和4，已包含在提交的文献中）；公司负责人必须同意该PSW，并注明日期、职务和电话号码。C)Thecompanyshallverifythatallofthemeasurementandtestresultsshowconformancewiththecustomerrequirementsandthatallrequireddocumentsareavailable(or,forlevel2,3and4,isincludedinthesubmitteddocuments);theprincipalofthecompanyshallapprovethePSWandprovidedate,tileandtelephonenumber,D）零件重量（质量）：项目组必须在PSW上统计要发运的零件重量，除非顾客另有规定，否则一律用公斤（kg）表达，并精确到小数点后4位（0.0000）。重量不能涉及运输时的保护装置、装配辅具或包装材料。D)Partweight(mass):TheprojectteamshallrecordtheweightoftheparttobeshippedonthePSW,measuredandexpressedinkilogramstofoursignificantdecimalplaces(0.0000)unlessotherwisespecifiedbythecustomer.Theweightshallnotincludeshippingprotectors,assemblyaidesorpackagingmaterials.E）定零件重量，项目组必须随机选择10个零件分别称重，然后计算并报告平均重量。E)Todeterminepartweight,theprojectteamshallindividuallyweightenrandomlyselectedparts,calculateandreporttheaverageweight.5.6.11外观同意报告（AAR）（此规定对公司提交给顾客同意的生产件暂不合用）5.6.11Appearanceapprovalreport(AAR)(Thisrequirementisnotapplicabletotheproductionpartsubmittedtothecustomerforapprovaltemporarily.)5.6.12散装材料规定检查表（此规定对公司提交给顾客同意的生产件暂不合用）5.6.12Bulkmaterialrequirementschecklist(Thisrequirementisnotapplicabletotheproductionpartsubmittedtothecustomerforapprovaltemporarily.)5.6.13生产件样品5.6.13Productionpartsample项目组必须按照顾客的规定和提交规定的规定提供产品样品。Theprojectteamshallprovidesampleproductasrequestedbythecustomerandasdefinedbythesubmissionrequest.5.6.14原则样品5.6.14Standardsample项目组必须保存一件原则样品，与生产件同意统计保存的时间相似，或Theprojectteamshallretainastandardsampleforthesameperiodastheproductionpartapprovalrecords.ora）直到顾客同意而生产出一种用于相似顾客零件编号的新原则样品为止；或a)untilanewstandardsampleisproducedforthesamecustomerpartnumberforcustomerapproval;or

b）在设计统计、控制计划或检查准则规定有原则样品的地方，作为一种基准或原则使用。b)

whereastandardsampleisrequiredbythedesignrecord,controlplanorinspectioncriteria,asareferenceorstandardtobeused.项目组必须对原则样品进行标记，并在样品上标出顾客同意的日期。Theprojectteamshallidentifythestandardsampleandmarkthecustomerapprovaldateonthesample.5.6.15检查辅具（对应提交的产品，检查辅具可涉及：辅助治具、量具、检具的具体规定等）：5.6.15Checkingaids(astotheproducttobesubmitted,thecheckingaidsincludeauxiliaryjig,gageandcheckingfixture,etc.):如果顾客提出规定，项目组必须在提交PPAP时同时提交任何零件特殊装配辅具或部件检查辅具。Ifrequestedbythecustomer,theprojectteamshallsubmitwiththePPAPsubmissionanypart-specificassemblyorcomponentcheckingaids.A）项目组必须证明检查辅具的全部内容与零件尺寸规定一致；提交时，项目组必须制订书面化的检查辅具的工程设计更改文献；有关部门必须在零件寿命期内对任何检查辅具提供防止性服务。A)Theprojectteamshallcertifythatallaspectsofthecheckingaidagreewithpartdimensionalrequirements;theprojectteamshalldocumentallengineeringdesignchangesincorporatedinthecheckingaidathetimeofsubmission;relateddepartmentshallprovidepreventiveserviceforanycheckingaidsinthelifeofthepart.B）如顾客有规定时，项目组必须对检查辅具进行测量系统分析研究（如：量具的重复性和再现性、偏倚、线性和稳定性研究）。进行测量系统分析的具体工作由质量部依《SPC作业指导书》进行作业。B)Ifrequestedbythecustomer,theprojectteamshallconductmeasurementsystemanalysisstudies(e.g.:gagerepeatabilityandreproducibility,bias,linearityandstabilitystudies)tothecheckingaids.ThequalitydepartmentshalldospecificworkrelatedtomeasurementsystemanalysisaccordingtotheSPCOperationInstruction.5.6.16顾客的特殊规定5.6.16Specialrequirementsofthecustomer当顾客有特殊规定时，项目组必须有与所合用的顾客特殊规定相符合的统计。Ifthecustomerhasspecialrequirements,theprojectteamshallhaverecordsofcompliancetoallapplicablespecialrequirementsofthecustomer.5.7PPAP资料整顿和评审5.7PPAPdataorganizationandreview项目组根据所制作的PPAP资料进行整顿和评审，交项目组组长审查。TheprojectteamshallorganizeandreviewthePPAPdataandsubmitittotheprojectleaderforexamination.5.7.1生产件同意提交等级5.7.1Productionpartapprovalsubmissionlevel项目组必须按顾客规定的等级，提交该等级规定的全部项目和统计；如果顾客负责产品同意部门没有其它提交等级的明确规定，则公司必须使用等级3进行全部提交。Theprojectteamshallsubmitallitemsandrecordsspecifiedbythelevelasrequestedbythecustomer;thecompanyshalluselevel3forallsubmissionsunlessclearlyspecifiedotherwisebytheresponsibleproductapprovaldepartmentofthecustomer.提交的等级分别以下：Thesubmissionlevelsareasfollows:等级1----只向顾客提交同意确保书（对指定的外观项目，还应提交一份外观件同意报告）。Level1–Approvalwarrantonly(andfordesignatedappearanceitems,anappearanceapprovalreportshallbesubmitted)submittedtothecustomer.等级2----向顾客提交确保书和生产件样本及有限的支持数据。Level2–Warrantwithproductionpartsamplesandlimitedsupportingdatasubmittedtothecustomer.等级3----向顾客提交确保书和生产件样本及完整的支持数据。Level3-Warrantwithproductionpartsamplesandcompletesupportingdatasubmittedtothecustomer.等级4----只向顾客提交确保书和顾客规定的其它规定。Level4–Warrantandotherrequirementsasdefinedbythecustomer.等级5----公司自己保存确保书、生产件样本和完整的支持数据以供评审。Level5–Warrantwithproductionpartsamplesandcompletesupportingdataavailableforreviewkeptbythecompany.每一等级提交的具体规定见（附件、保存/提交规定表）。See(Annex:Retention/SubmissionRequirementsTable)forexactr