sgm bodyshop safety fence standard安全校准记录车间防护设施

InordertoensuretheShanghaigeneralmotorsco.,.(hereinafterreferredtoasShanghaiGM)ntsafetyprotectionfacilitiesmaterial,shape,size,connectionstyle,color,etc,sosettheThestandardiscompiledbyVMEGA,suitableforSGMallntsafetyprotectionVMEVMEGAleadtodevelopandmaintaintheTheworkshopprovidessecurityfacilitiesonlyforthematerial,shape,size,connections,color,etc.specification.Forsecurityfacilitiesworkshopsettingrequirements,theneedtocomplywithSGMandrelevantnationalsafetyregulations.Practical人工工位/高空行走平台护栏walkingtformArtificialstation/highaltitudewalkingtformwithguardrailsformanualstations,productionneltopreventfallingfromthetform.Standard护栏高度为1200mm。Fenceheightis1200mm.Fencesupportcolumnsspacednotmorethan1000mm,thesupportcolumnusingsteelpipeouterdiameterof40mm.护栏中间隔断横杆采用，外直径为28mm。中间隔段间距不大于350mm。Guardrailbarrier,thedividingbarusedinthesteel,theouterdiameterof28mm.Intheintervalsegmentsspacednotmorethan350mm.Paragraphsguardrailportioncontactingfillthegap,thegapmustnotexceed120mm.Eachuppercornerofthefence,usingroundeddesign;entirefencedoesnotallowsharpprotrusions,suchassteelcut,unpolishedweldsandsoon.Altitudeareaneedtoincreasebas s,skirtingboardheightof100mm,withfenceweldedconnection.Handrailsyellow(colorcode:RAL1023);supportingpillarsandintermediaterailswhite(colorcode:RAL9010)护栏固定方式：FencefixationsafetyTerrestrialchannels,suchasman-machineseparationzonetopreventtheentryintooperationoftheopenedgeoftheareaorequipmentregionalStandardProtectiverailingheightshallnotbelessthanHandrailssteelpipe,diametershouldbenotlessthan30mm,lessthan500mm。Intermediaterailusingnotlessthan16mmdiameterroundbar.Intermediaterailandtheupperandlowermembersoftheclearancegapspacingshouldbenogreaterthan500mm.大于1000mm。立柱宜采用外径30mm~50mm。Protectiverailingendsorcolumnshouldbesettoensurethatbuildingsorotherfixedstructureswithsecurelyattached,columnspacingshouldbenotmorethan1000mm.Columnshouldbeusedtheouterdiameter30mm~50mmpipe.采用圆角设计；整个护栏上不允许有突起物，如切口，未打磨焊缝等。Paragraphsguardrailportioncontactingfillthegap,thegapmustnotexceed120mmEachuppercornerofthefenceusingroundeddesignentirefencedoesnotallowsharpprotrusions,suchassteelcut,unpolishedweldsandsoon.Railingyellow(color:RAL1023),intermediaterailsanduprightstowhite(color:RAL9010)高空独立维修平台安全护栏AerialtformindependentrepairsafetyAerialtformindependentrepairarea,production nelandequipmenttopreventfallsfromthetform.Standard1200mm。Fenceheightis1200mm.Fencesupportcolumnsspacednotmorethan1000mm,outerdiameterofthesupportcolumnusing40mmpipe.护栏中间隔断竖杆采用外直径28mm。中间镂空间距小于180mm。Guardrailbarrier,thedividingverticalrodwithexternaldiameter28mmpipe.Intermediatehollowspacingoflessthan180mm.Skirtingboardheightof100mm,thefencesolder采用圆角设计；整个护栏上不允许有突起物，如切口，未打磨焊缝等。Paragraphsguardrailportioncontactingfillthegap,thegapmustnotexceed120mmEachuppercornerofthefenceusingroundeddesignentirefencedoesnotallowsharpprotrusions,suchassteelcut,unpolishedweldsandsoon.Handrailsyellow(colorcode:RAL1023supportingpillarsandintermediaterailswhite(colorcode:RAL9010)SafetyUsedtopreventpeoplefromfallingdown,ortoavoid,reducefallingtransitivestrikedamagenets,mainlyusedinhigh-altitudeaircrafttransportedthebottom标准要求：StandardStrengthrequirementsmeettheequipmentoperationDiamondmeshnetdimension:Boxlongitudinaldirectionofasingleblockdoesnotexceed900mm,thewidthdirectiondoesnotexceed650mm.详见：QB/T3896-View：QB/T3896-白色（色标：RAL9010）White(colorcode:RALEquipmentmaintenanceOnthebuildingorequipmentandverticaltothegroundwiththesteel标准要求：Standard500mm300mmTheoptimumsizeoftheladderwidth500mm,theminimumsizeof300300mmф20mm的圆钢。Rungspacingof300mmshouldbeequallyspaced,rungsshouldbeadoptednolessthanф20mmthebar.Steelverticalladderrungseachlevelwiththecenterlineoftheoutersurfaceofthebuildingorequipmentshallnotbelessthanthedistancebetweenthenet150mm.9m9m时宜设梯间平台，以分段交错设梯。攀登高度在Benchheightofnotmorethan9m.Whenmorethan9mstaircasetformshouldbeestablishedtosetupsub-staggeredladder.Climbingheightof15morless,thepitchofthestaircasetform5~8m,morethan15m,each5mtformsetupastaircase.tformshouldbesetupsecurityrailing.Benchheightofmorethan3metersshouldbesetcage,acage,acageofdimensionsconformtostandards3700mm，其圆心距踏棍中525³4扁钢垂直条。Straightladderfromthegroundneshouldbelocated3metersabovesectioncage.Cagediametershouldbe700mm,itscenterawayfromthecenterlineofrungs350mm,horizontalcirclewithnosmallerthan40³4flatsteel,spacingof450~750mm,uniformlydistributedinahorizontalcircleinsidethewelding5isnotlessthan25³4flatsteelverticalbars.Straightladderandtformhandrailsconnectedshouldbegreaterthan1050mmhigh300mm，并在直梯上1050mm的扶手。Steelverticalladderrungstoporroofshouldbeflushwiththetform,thegapnolargerthan300mm,andtheupperendoftheverticalladderhandrailheightnotlessthan1050mm.Structuralpartsshallnothaveloosecracksdistortion,corrosiondentsorotherseriousdeformationbulge,butshallnothavecracksStructuralpartsshouldbekeptsecure.AllstructuralmembersshallnothaveseriousDis-brazing,deformation,corrosion,anddisconnect,cracksandotherdefects,componentsurfaceshouldbesmoothandofburrs.Afterinstallationofthesteelverticalladdersshouldnotskew,distort,distortion,andotherdefects黄色(RAL1023)。楼梯扶手：黄色（色标：RAL1023）Rungs:tinumgrayupperne(RAL7036),thelowernewhite(RAL9010),thefirst,thelaststairsyellow(RAL1023).Stairrailing:Yellow(color: nelwalkinginclinedTheprojectareaforenterpriseproductionactivitieshavesteelinclinedladder,inclinedladderissecuredtothebuildingorequipmentandthegroundnewas30°-75°anglesteelladder.：Standard2.5mm40³40³430－50mmHandrails,columnsthan900mm,spacingoflessthan1000mm.HandrailshouldOD30~50mm,wallthicknessofnotlessthan2.5mmofthepipe.Columnshouldadoptthecross-sectionofnotlessthan40³40³4anglesoranoutsidediameterof30-50mmpipe.Ladderwidthappropriateforthe700mm,theumnotmorethan1100mm,theminimumshallnotbelessthan600mm.Stephigh,widefit,fittedwithanything,youmustsetupa16mm30³4的扁钢，固Inadditionhandrailmustbeaddedtoabar,barwithadiameterofnotlessthan16mmroundor30³4flatsteel,fixedinthemiddlecolumn.Stepheightandwidthappropriate.Shouldbeinclinedladderinclinationselectdifferentstepheightandwidth.Specificsize缺陷，构件表面应光滑刺。安装后的钢斜梯不应有歪斜、及其它缺陷。Structuralpartsshouldbekeptsecure.AllstructuralmembersshallnothaveseriousDis-brazing,deformation,corrosion,anddisconnect,cracksandotherdefects,componentsurfaceshouldbesmoothandofburrs.可减小登、下梯时一旦顺梯跌落的程度。Higherthan5metersinclinedladder,youmustsetthestaircasetformstagingdeviceladder,climbtheladderfortherest,adjustthephysical,butalsoreduce50mmMulti-4mmabovethepedalembossedsteel.Theskirtingboardofstepheightis50mmandtheradianisR10.Steelinclinedladdersinstalled,mustbecarefullyandmakerustcorrosion 色(RAL1023)。楼梯扶手：黄色（RAL1023）；栏杆中间横杆为白色(RAL9010)Stepper:tinumgrayupperne(RAL7036),thelowernewhite(RAL9010),thefirst,thelaststairsyellow(RAL1023).Stairrailing:Yellow(color:RAL1023).Bar:white(RAL9010)Forhighwalkway,staircaseforrestandsteeringintermediatetformheight标准要点：Standard交叉通过时，宽度应增加至1200mm。通道如果作为路线，其宽度应满足特定Singlechannelclearwidthshallbeatleast600mm,preferably800mm.Whenthechannelhasoftenbeenpassedthroughorcrossoverthesametime,thewidthshouldbeincreasedto1200mm.Channelifusedasevacuationroutes,itswidthshouldmeetspecificregulatoryrequirements.Ifthereisnospecificlegislation,theminimumwidthshouldbe1200mm.400kg/m2等效均布荷载设计。设备平台按照设Walkwayandtformloadshouldbegreaterthanthespecifiedvalue(oractualuseload),requiresthetform,takethestationmusthavesufficientstrengthandrigidity.Accesstformaccordingto200kg/m2equivalentuniformloaddesign;staircasetformat350kg/m2equivalentuniformloaddesign;maintenancetformgenerally400kg/m2equivalentuniformloaddesign.Devicetformloadrequirementscalculatedinaccordancewiththedevice.Countertopsteponfootaroundthebaffleheightofnotlessthan100mm,fromthebasesurfaceisnotmorethan10mm.tformnksshouldbeusedmorethan4mmthicktreadteoranon-handleofthe上；栏杆端部必须设置立柱或建筑物牢固连接。结构件不得有松脱、裂纹、、tformshouldbeinstalledonasolidandreliablesupportstructure,anditsrigidconnection;staircasetformsmaynothangingladdersegment;railingendsofuprightsorbuildingsmustbesetfirmlyconnected.Structuralpartsshallnothaveloose,cracks,distortion,corrosion,dentsorotherseriousdeformationbulge,butshallnothavecrackssteelwalkway,tforminstallation,youmustcarefullyandmakerustanti-corrosioncoating.Machinetransporttform(uppersurface)LightgrayRAL7035;machinesshippedtform(lowersurface)ofthewhiteRAL9010DeviceareaSuitableforautomaticstations,automatictransmissionlinesandproductionlinestaffneedtoisolatethearea.标准要求：Standard（非喷射性设备），2600mm用于输送线升降机及喷射性设备等。如果 mendedtwosizes:1500mm,2600mm.General1500mmautomaticstationequipmentfornt(non-ejectiondevice),2600mmconveyorlineforliftsandjetequipmentisolation.Ifyouneedanenclosedspace,sizeaccordingtotheactualneedsofcustomization.2000mm可用于安全门双开门。如果需要封闭空间，尺寸按实际需要定制，原则180mm2000mm宽的护栏，需要在当中增加 mendedthreesizes:800mm,1000mm,2000mm.800mmcanbeusedforsecuritydoorsingledoor,2000mmcanbeusedforsecuritydoorsdoubledoors.Ifyouneedanenclosedspace,customsizeaccordingtotheactualneeds,inprinciple,isnotanenclosedspacewidthlessthan180mm.Ifyouusea2000mmwidebarrier,whichincreasestheneedtostrengthenpost.Material围栏框架需采用38.1mm*3.18mm的冷轧或热轧。Fenceandgatepanelframesshallbeof38.1mm(1.5”)x3.18mm125squareColdRolledSteel(C.R.S.)orHotRolledSteel(H.R.S.).Fence4mm40mm*40mm方形网格，如下图所示。Withadiameterof4mmwire,wovenorweldedinto40mm*40mmsquaremesh,asshownbelow.有特殊工艺需求的，按需求特殊制定。Ifhavingspecialprocessrequirement,accordingtospecialprocessrequirementtodothefencegrid.M10的膨胀螺栓与地面连接。WithfourM10expansionboltsandgroundconnections.（色标：RALYellow (colorcode:RAL（BlackNet（colorcode:RALAutomaticstationsafety适用于自动设备防护区域及自动传输设备防护区域，便于相关人员出入设Equipmentprotectionzoneforautomaticandautomatictransmissionequipmentimportandexportofprotectedarea,easyaccesstorelevant equipmentarea.StandardTechnicalrequirementsforthereferencedevicesecurityfencegatewidthof1000mm.Height安全门的要素包括以下几个方面：heightofthefencewiththedeviceintheregion.Securitydoorelementsincludethefollowingaspects:AlloyFenceCare插销；把手；6把安全锁的孔洞。Securitylockingmechanism,atleastyoucanhangsixsecuritylockhole.黄色（色标：RAL1023）Yellow(colorcode:RAL1023)护栏Exporteasyaccesstorelevant nelintheregion.Standarda)门高度为900mm，门最高点与护栏高度一致。宽度为600mm。采用外直径40mm。Importandexportdoorheightis900mm,thehighestpointofimportandexportdoorhighlyconsistentwiththeguardrail.Widthof600mm.Withexternaldiameter40mmpipe.Intermediateuprightpipewithexternaldiameter28mm,hollowspacednotmorethan180mm.Andoutofthefencewherenecessary,settheself-closing,self-closingmechanismrequiresgravity.Mustbeclosedbytheblockandbolt.黄色（色标：RAL1023）Yellow(colorcode:RAL1023)ForktraileraccessdoorsAllareasinsideandoutsideofthedoor(excludingofficeStandard（内无缝：的外径为133mm,壁厚12mm,直埋埋入至少300mm，下133mm,207mm,100mm）（Withinseamlesssteelpipe:outerdiameterof133mm,wallthicknessof12mm,buriedunderground(buriedatleast300mm,bottomweldingsteelreinment),threecushionrubberring(rubbercirclediameteraccordingtotheactualdiameteroftheinnerandoutercasingwithtwotubecloselywithdimensionsofapproximaydiameter133mm,diameter207mm,heightofatleast100mm)Outerpipejoints:anouterdiameterof219mm,thicknessof6mm,door,outerspacinggroundheight850mm,semi-circulardomethickness6mm,weldedconnection(Notethatbecauseitinvolvestheconnectionbetweenthegasketandthesleeve,gluetheactualsizeofthecircletotheactualsitedevelopedcasingshallprevail) RALRAL9005）Yellowandblackpaint,thetopisyellow,paintthebandwidth100mm.(Yellow:RAL1023black:RAL9005)Mainlyusedforvehiclecrash,tendstopreventtheground,withtheabilitytopreventmedium-sizeddevices.Standard100mmStandardODdiameter长度根据实际要求。Lengthaccordingtotheactual RALRAL9005）Yellowandblackpaint,thetopisyellow,paintthebandwidth100mm.(Yellow:RAL1023black:RAL9005)Devicecrashusedforvehiclecrash,tendstopreventtheground,withtheabilitytoprevent Standard求确定。Heightof1000mmcolumnsizenotlessthan90mmdiametercylindrical,columnwidthmorepracticalneedsidentified.500mmYoucanremovethesteelbartothemiddle,themiddlebarsizenotlessthan60mm*60mmpipe.Barspacednotmorethan500mm. RALRAL9005）Yellowandblackpaint,thetopisyellow,paintthebandwidth100mm.(Yellow:RAL1023black:RAL9005)Groundpipelinecover主要用于人工工位地面上的管线遮盖，防止人员绊倒。Usingforworkstationpipelineinthegroundcoverupand nelfromtripStandard，盖板推荐高度为25~35mm 倾斜角θ小于45度，宽度更具实际需求确定。，Coverheight mend25~35mm.Ifhavingspecialrequest,accordingtothepracticalrequestbuttheθislessthan45°,widthmorepracticalneeds100mmβ45~60paintthebandwidth100mm.βis 相间油漆。（黄色：RAL1023黑色Yellowandblackpaint,(Yellow:RAL1023black:EmergencystopEmergencystop避免产生或减小存在的对人的各种对机械或正在进行中的工作的损害。Avoidorreducethepresenceofvarioushazardoustohumans,mechanicalordamagetotheworkinprogress.StandardOperatingmechanismforthemushroom-shapedEmergencyoperatingmechanismmustberedandyellowDualchannelemergencystopcircuitwithself-testAnyoperationoftheactuatorcontroldevicewillshutofftheEN60204-101IntroductionofEN60204-1standardisdescribedindetailincategory0orcategory1stopBeforethedeviceisreset,emergencystopfunctionshouldbeControlequipmentcanonlybemanuallyresetControldeviceresetdoesnotresetsignalisEmergencystopcontroldeviceanditsmechanicalactuatorsshouldbeusedtobehavior(donotrelyonsprings)principle在控制装置发生故障的情况下，功能产生的停止命令要优先于关闭功能令Malfunctioninthecontrolunitinthecase,thefunctiongeneratesastopcommandtoturnofffunctioncommandpriorityEmergencystopdevicesshallbefurnishedtoeachoperatortoeasilyaccessibleSafetySafetydoorandinterlock统提供锁定和安全连锁功能。Securitydoorsprovidesafeaccesstoequipmentmaintenancechannelsecuritylocksinstalledintheautomaticstationsecuritydoor,thesystemprovideslockingandsafetyinterlockfunctions.StandardProvideatleastoneelementofeachautomaticentranceShallbeprovidedforeachentrancedoorsafetylocksandaccesscontrolSecuritylockloopdual-channelwithself-testOpenthesafetydoortriggeranemergencystopfunction,thecontrolsystemtostopalldangeroussports.（如安全门锁闭锁直至运动停止Ifyoucan’tachievetheabovethat,thenbeforestopindangeroussportsshouldbelimitedtomaintenance neltoenterhazardousareas(suchassafetylockslockuntilthehazardousmotionstops)Safetylockscontactsmustbedual-channeldmechanicalbehavior(donotrelyonsprings)principleToreactivatetheautomaticmode,thefollowingmeasuresmustbeRemoveallmaintenanceequipmentand通知所有受影响人员Notifyall Closethedoor,upthesafetyinterlock重起自动运行模式。Restartautomaticoperation双手控制Two-handTwo-handcontrol双手控制装置一般用于手动操作工位，严格规定了双手装置的安全要求和输出Two-handcontroldevicesaregenerallyusedformanualoperatorstation,strictrequirementsofthehandcontroldevices-Safetyrequirementsandoutputsignaldependentontheinputsignal,handsoperatingdevicecanbeusedindividually,oryoucanoperatetheirdevicesthanwereusedsimultaneously.StandardTwo-Handcontrol,therearestrictrequirementsfortheprotectionof,thedistancebetweenthetwobuttons550-600mm,topreventthemisuseofonehandandTwo-Handcontrolwheninoperation,theoperator'shandstooperatesimultaneously(eachhandonanoperationtoeachelement)Onlywhenthetwooperatingmeansinthe<=0.5sbothinsideandoutsidethetriggerwillproduceanoutputsignalTwobuttonsmustbereleasedbeforedeparturewhileanotherwillproduceanoutputsignalThereleaseofasingleortwodeviceswillcutoutputLightLightcurtain光栅是一种电敏感应的安全应设备，对光栅覆盖区域的物体存在进行检测，Lightcurtainisanelectricalsafetytobesensitivetothepresencesensingdevice,therastercoverageareatodetectthepresenceoftheobject,andthentriggerthesafetyoutputs,theformationoftheoperatorand/orequipmentprotection.LightcurtainarecurrentlythemostwidelyusedoursitesecuritycontrolLightCurtainForapplicationsthatrequirefrequentaccessoperativesbitorunloadingTwopairsofgratingsusedforisolationofhumansharedAlsousedforisolationbetweentwostationsprotectionagainst nelfromLightcurtainAreasinneedofDeterminethesafetyfunctionstobeMeettherequirementsofsafety-relatedcontrolsystems(securityLightcurtaininstallation(vertical,horizontal,Lightcurtainparametersheightrangeresolution,)Safetydistancecalculation(ininstallation,parametersareWherethereisademandforprovidingmutingfunction(suchasautomaticvehiclepassesbetweenstations)LightcurtainLightcurtainmain光栅最小安全距离计算及标准Lightcurtainminimumsafetydistanceformulaandstandards：13855approachspeedsofpartsofthehumanbodyforpositioningprotectiveequipmentS指的是从区到保护区的最小距离，单位Sreferstoaprotectedareafromthedangerzonetothemi