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ServicePanelBoard
StartupRoutine
OTIS
Central&EastEuropeArea
FODBerlin
Fieldcomponentmanual
Part: 4–D1
No.: GBA26800BBII
Vintage: 01/1
Page:
SEITE
2
/
ANZSEITEN
14
,Date: June,162000
ServicePanelBoard
AuthorizationDateD1:
RunningonPCB: GBA26800BB
SoftwareVersion: GAA30338AAC
DocumentRevision:
Date
Author
Page
Comment
25.02.2000
W.Schoppa
1-13
Originalversion
16.06.2000
W.Schoppa
1-14
newSW...AAC
StartupRoutine
Copyright
SPEICHERDAT\@"jjjj"
2000
,OTISGmbH&Co.OHGBerlin.
NopartofthisdocumentmaybecopiedorreproducedinanyformorbyanymeanswithoutthepriorwrittenconsentofOTISGmbH&Co.OHG.
VERZEICHNIS\o"1-3"
1 Introduction
SEITENREF_Toc475866048\h
3
2 Pre-PowerChecks
SEITENREF_Toc475866049\h
3
3 Powerchecks
SEITENREF_Toc475866050\h
3
4 FirstStart-up
SEITENREF_Toc475866051\h
4
4.1 VerificationofRSLandSVTcommunication
SEITENREF_Toc475866052\h
4
4.2 ImportantParameterSetup
SEITENREF_Toc475866053\h
4
4.3 AdjustmentofSpeedEncoder
SEITENREF_Toc475866054\h
5
4.4 VerificationofEncodersignalsandSpeedDirectionIndicator
SEITENREF_Toc475866055\h
6
4.5 CalibrationoftheCarSpeedIndicator
SEITENREF_Toc475866056\h
7
4.6 AdjustmentoftheContractSpeedIndicator
SEITENREF_Toc475866057\h
7
4.7 TestingofRemoteTripping/ResetButton(RTB/RRB)
SEITENREF_Toc475866058\h
8
(SimulationofTrippingofOS)
SEITENREF_Toc475866059\h
8
AdjustmentofBrakeParameters
SEITENREF_Toc475866060\h
8
5 Start-upBehavior
SEITENREF_Toc475866061\h
8
5.1 StatusLED´sDisplay
SEITENREF_Toc475866062\h
10
5.2 AliveLED´s
SEITENREF_Toc475866063\h
11
5.3 BatteryChargeStatusDisplay
SEITENREF_Toc475866064\h
11
6 TroubleShooting
SEITENREF_Toc475866065\h
12
Introduction
©
ThismanualcoversinstructionsforcheckoutoftheServicePanelBoardandadjustmenthintsfortheSpeedDirectionIndicatorEncoder.
ThisdocumentisvalidforGIEN99andGN2.Thedifferencesaremarked.
Pre-PowerChecks
Inspectallequipmentforsignsofdamage,looseconnectionsorotherdefects.
Powerchecks
SwitchontheOCB
Usingadigitalmultimeter,checkthevoltagesupplyofthepluggedconnectorstotheSPBasfollows:
connector
measurementpoints
voltage-referencepoint
voltage(tolerance)
P2
P2:4–P2:3
30VDC(27-36VDC)
P11
P11:3–P3:2
P11:2–P3:2
P11:1–P3:2
10-14VDC
10-14VDC
10-14VDC
P12
P12:1–P12:2
Normalmode:14VDC(13,3-14,7VDC)
Batterymode:10-14VDC
P13
GIEN99:P13:1–P13:2
Gen2:P13:1/2notused
Normalmode:14VDC(13,3-14,7VDC)
Batterymode:10-14VDC
P14
P14:1–P14:7/8
P14:2–P14:7/8
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
P15
P15:1–P15:5/9
P15:2–P15:5/9
P15:6–P15:5/9
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
P16
P16:1–P16:5/9
P16:2–P16:5/9
P16:6–P16:5/9
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
P17
P17:1–P17:7/8
P17:2–P17:7/8
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
FirstStart-up
VerificationofRSLandSVTcommunication
ConnectP2andP14totheSPB
PressthebuttonREB&CCTLsimultaneous
ifthe7-segmentLED´sDIS1andDIS2shows’Sr’,thecommunicationof
RSLandSVTisverified
or
PressanyButton(durationapprox.2s)ofthebuttonfield
ifthestatusLEDlitson,thecommunicationofRSLandSVTisverified
ImportantParameterSetup
Allparametersarepreadjusted. *“0”provokesafailure
TCB:M-1-3-1-07(SERVICE)
Symbol
Default
RangeandPurpose
Encoder
XE"Encoder"
17
0(1)63mmPulseWidthofSpeedEncoderforSPB
experience:17(GIEN99)/13(GeN2)
SDI-Dir
XE"SDI-Dir"
0
0,1DirectionofSpeedandDirectionIndicator
SDI-Max
XE"SPB-Con"
30
0(0.01)0.63m/sMaximumspeedvalueofSDI
SPE-Rng
20
0(0.01)0.5m/sSPBContractSpeedToleranceRange
BRE-Max
XE"SPB-Buz"
10
0*(0.01)0.30m/sMaximumspeedforBrakeReleaseElectrical(onlyforGeN2)
BRE-Min
XE"SPB-Brk"
7
0*(0.01)0.29m/sMinimumspeedforBrakeReleaseElectrical(onlyforGeN2)
onlySW...AAA/...AAB
BRE-Hold
10
0*(0.01)0.63m/sReducePowerforBrakeReleaseElectrical(onlyforGeN2)
onlySW...AAA/...AAB
BRE-Tout
5
1(0.1)0.5secTimeoutforBrakeReleaseElectrical(onlyforGeN2)
(shouldbeinrangeforGIEN99,too)
SPB-Temp
60
0(1)63degreesTemperatureLimitforServicePanelBoard(HTS-Alarm)
TCB:M-1-3-1-01(SYSTEM)
Symbol
Default
RangeandPurpose
TOP
XE"TOP"
2
1(1)31Topposition
BOTTOM
XE"BOTTOM"
0
0(1)30Bottomposition
TCB:M-1-3-1-04(DRIVE)
Symbol
Default
RangeandPurpose
SPEED
XE"SPEED"
100
0.2(0.01)2.5m/sSpeed(fastrunmode)
typicalsteps:25/40/63/100/160/175/250cm/s
AdjustmentofSpeedEncoder
©
ThedescriptionisonlyforGIEN99.
AnadjustmentofencodersforGN2isnotnecessary.
MARK“Z”
NUTM14x1
SEEDETAILA
DETAILA
TOOTHEDELEMENT
ParameterEncoder(mm)
ThreadtheSpeedEncoderintheframeuntilitsendtouchesthetoothedelement
RotatetheSpeedEncodercounter-clockwiseoneturn,keeprotatingtheEncoderinthesamedirectionuntilorientingthemark“Z”perpendiculartotheplaneoftoothedelement(GapbetweenEncoderandsheavewillbe1–2mm).
FixtheSpeedEncoderinthispositionwithnutM14x1.
MakethetoothedelementturnslowlybyhandtoverifythattheEncoderisnotincontactwiththesheave.
VerificationofEncodersignalsandSpeedDirectionIndicator
EncoderAandBareresponsibleforthespeeddirectionindicatordisplay.
ConnectP2(RSL),
P12(ENC.A),P13(ENC.B),
P14(Comm.toTCB),P15(SVT)
TCBM-1-3-1-7(service)
setParameterEncoder=
17(GIEN99,default)/13(GeN2)
setParameterSDI-Dir=1
setParameterSDI-Max=30
LEDDZ:on
Determinefloorposition
(e.g.DIS1/DIS2shows)
SwitchtoInspectionMode
Movealittlebitupwards
outsidethedoorzoneandpresssimultaneousthebuttons
REB&NURF
(LEDDZ:off)
ChecktherightdirectionofSDIo.k.?
Movedownwardstothe
doorzoneagain(LEDDZ:on)
ChecktherightdirectionofSDIo.k.?
Checktherightfloorposition
o.k.?
Test=o.k.?
ChangeconnectorsP12P13
step1
step2
step3
step4
EncodersignalsandtheSpeeddirectionIndicatorareverified
yes
no
SetParameter
SDI=0
ChangeconnectorsP12P13
CalibrationoftheCarSpeedIndicator
Attention!
Thedescriptionofthiscalibrationisonlyfeasibleoutsidetheareaof1LS/2LS,becausein1LS/2LSthedecelerationofthedriveiseffective.
Movethecartothemiddlefloor
AdjusttheInspectionSpeedto0,3m/s
MCB_IIM-3-2INSSPE:30 (cm/s)
SwitchtoInspectionMode
ParameterENCODERisadjustedto
TCBM-1-3-1-7ENCODER:17(defaultvalue)
Moveup-ordownwards
IfallLED´s(8LED´sinup-ordownwardsdirection)areblinking,adjustthe
parameterENCODERwithalowervalueuntiltheLED´sarenotblinking
IfallLED´s(8LED´sinup-ordownwardsdirection)arenotalllighting,adjustthe
parameterENCODERwithahighervalueuntilallLED´sareonandnotblinking.
AdjustmentoftheContractSpeedIndicator
LED
description
CONSPEED
ContractSpeedIndicator
TheCONSPEEDLEDisactivatedwhentheContractSpeed(+/-theSpeedRange)isreached.
TheactivationoftheLEDisdependentonthe2Parameter(TCB):
adjustmentexample
LEDisactivated
at0,8–1,2m/s
M-1-3-1-4 CONSPE 100(1m/s)
M-1-3-1-7 SPERNG 20(+/-20cm/s)defaultvalue
TestingofRemoteTripping/ResetButton(RTB/RRB)
(SimulationofTrippingofOS)
Switchinnormaloperationmode(noTCI/EROoperation)
MovecarinupdirectionperCCTLbutton
Attopfloor,moveCarindowndirectionperCCBLbutton
Ifthecarreachesthecontractspeed(LEDCONSPEEDison)pressREB&RTB
simultaneous(simulationofoverspeed,contactofOSisopen)
Thesafetygearhastobereleased,thecontactSOSinthesafetychainisopen,nomovementinnormaloperationperCCTLorCCBLispossible
PressREB&RRB(GIEN99)orpulltheBowdencableattheE&Ipanel(GeN2)toresetthereleaseofthesafetygear(contactOSisclosed)
SwitchtoEROmode
Checkingofthereleaseofthesafetygear:
MovecarinupdirectionuntiltheSpeedDirectionIndicatordisplaysthemovementofthecarwithINSPECTIONSPEED(allgreenLED´sareon)thesafetygearisreleased
EnterthecaraccordingtoWWJSSS
ResettheSOSswitchatthetopofcar
LeavethecaraccordingtoWWJSSS
CheckanormalrunwithCCTLorCCBL
©
AdjustmentofBrakeParameters
OnlyforGN2.
SinceAACBre-MinandBre-HoldareignoredbytheSPB!Thebrakevoltagewillbe
reduced(70Vinsteadof110V)intwocasesafterliftingthebrake:
a)thecarspeedishigherthan2cm/sor
b)thebrakeisopenformorethan1second.
OnlyforAAAandAAB:
0cm/s<Bre-Min<Bre-Hold<=Bre-Max<31cm/s
AfterbrakeopeningandreachingoftheBre-Holdspeed,thebrakevoltagewillbereduced.Afterthebrakewasopenedthebrakewillclose,ifthecarspeedreachesBre-Maxduringacceleration.Thebrakewillopenagain,ifthecarspeedreachesBre-Minduringdeceleration.SothecarspeedwillswingbetweenBre-MinandBre-Max.
Start-upBehavior
Thecorrectworkingofallvisibledevices(LED´s)andtheaudibledevice(buzzer)willbe
checkedbythefollowingmeasures:
Plugallconnectors
SwitchofftheOCB
TheLEDBat_Modeisactive
UnplugP3(Battery)
SwitchontheOCB
TheSPBstartupisasfollows:
VisibleBehaviour
InternalBehaviour
TurnonallLED´s(includingPIandSDI,withoutLEDBat_Mode)for1second(selftest).
ActivateSDIandPI
SwitchstatusLED´stoblinking.
ReadconfigurationparametersfromE2Prom.Usedefaultvaluesiftheparametersareinvalid.
SendStatusRequestmessagetoTCBuntilallstatusmessageshavebeenreceived.
SwitchstatusLED´stothestateasreceivedfromTCB
AudibleBehaviour
Thebuzzerisactivefor1second
ThePIwilldisplay‘--‘untilavalidpositionhasbeenreceivedfromTCB.
StatusLED´sDisplay
StatedefinitionofLEDs:
LEDoff
LEDon
LEDisblinking
ThestateofthefollowingLED´saredefinedasfollows:
Thecarisinidlemode
Thecarhasstoppedatfloorlevel
Thecardoorsareclosed
NoERO/TCIoperation
LED´s
Status
SignalsDescription
BC
Notused(BrakeCurrentDetection)
StatusLED´s
MP
Notused(MotorProtection)
GRP
/
NoGroupfunction/Groupfunctionokay
NOR
NormalMode
INS
InspectionMode(TCIorEROnotoperated)
ES
NoEmergencyStop
DW
DoorWing(Hoistwaydoorcontactsclosed)
DFC
DoorFullyClosed(Safetychainclosed)
DOL
DoorOpenLimit(Doornotfullyopened)
DOB
Doorreversaldevicesnotactive
DZ
DoorZoneactive
NURF
Notoperated
StatusLED´sofbuttons
CHCS
Notoperated
DDO
Notoperated
CCTL
Notoperated
CCBL
Notoperated
RTB
Notoperated
RRB
Notoperated
REM
Notoperated
AliveLED´s
ThestateofLED´sinnormaloperation(nofault):
LED´s
Status
SignalsDescription
COM_OK
TCBissendingmessagestoSPB,SVTcommunicationisestablished
SPB_OK
SPBlocalsoftwareisproperlyrunning,selftestpassed
BAT_MODE
SPBsuppliedfromline
BatteryChargeStatusDisplay
ThestateofthebatterychargeLED´scanbedisplayedasfollows:
Charge
ActionStates
Pre-chargequalification
Fastcharging
Maintenancecharging
LED1
LED2
LED3
TroubleShooting
1)Atjobsite:Havealookatfirstatthisdisplay.
Symptom
possiblereason
action
CarPositionisblinking1)
AnerrorhasoccurredattheSPB.
PressREB&DDOtoshowtheerrorcode.
CON_SPEEDisblinking1)
see“REB+DDOshows‘08’”
see“REB+DDOshows‘08’”
SPB_OKisnotblinking
nopower.
selftestfailed.
CheckbatteryandRSLpowersupply.
ReplaceSPB.
COM_OKnotblinking
StatusLED´soff
ButtonLED´soff
REB+CCTLshows‘--‘
REB+DDOshows‘07’
noseriallinkbetweenTCBandSPB
(noServiceToolconnection)
checkconnectionofRSLormakeTestatTCB
M-1-2-5(selftest)RSL+?
Addr.62withoutresponse?
checkcorrectconnection
TCBtoP14;MCBtoP17
checkwiring
TCBtoP14;MCBtoP17
StatusLED´sblinking
ButtonLED´sblinking
REB+CCTLshows‘S-‘
REB+DDOshows‘06’
TCBdoesn’tsendstatusinformation
RSaddressonSPBdoesnotmatchI/OprogrammingatTCB
checkconnectionofRSLormakeTestatTCB
M-1-2-5(selftest)RSL+?
Addr.62withoutresponse?
switchtoEROmode(movethecar)andswitchbacktoNORmode(operatesaCOR),operateadooropencommand,thenstatusLED´shastostopblinking(thenseenext2symptoms),elseTCBSW/HWfail
(changeSWorchangeTCB)
checkRSaddressatSPBandcheckI/OprogrammingattheTCB
StatusLED´sblinking
ButtonLED´sblinking
REB+CCTLshows‘Sr‘
TCBdoesn’tsendstatusinformation
checkoperationofTCB
(SVThastoworkproperly)
StatusLED´snotblinking
ButtonLED´sblinking
REB+CCTLshows‘S-‘
REB+DDOshows‘06’
RSL-Checkfailed
RSaddressonSPBdoesnotmatchI/OprogrammingonTCB
SPBisinBatteryMode(i.e.RSLisnotworking)
checkRSLconnection
checkRSaddress(SPB)andcheckI/Oprogramming(TCB)
checkRSLpowersupply
SDIblinkinginboth
directionswhilestopping
REB+DDOshows‘01’
nosignalsfromencoderA
checkencoderwiring
checkmobilityoftoothedwheel
(onlyGIEN99)
changeencoder
SDIshowsspeedinbothdirections
REB+DDOshows‘02’
nosignalsfromencoderB
checkencoderwiring
checkmobilityoftoothedwheel(onlyGIEN99)
changeencoder
SDIshowsspeedinbothdirections
REB+DDOshows‘03’
invalidphaseshiftbetweenencoders.
Adjustthepositionofthespeedencodersatthetensiondevice
(onlyGIEN99)
ChangeencoderB
symptom
possiblereason
action
SDImostlyshowscorrectdirection.
REB+DDOshows‘03’
invalidphaseshiftbetweenencoders.
encodersareexchanged
Adjustthepositionofthespeedencodersatthetensiondevice
(onlyGIEN99)
exchangeencoderplugsorchangeSDI-Dir(onlyGIEN99)
SDIblinkinginbothdirectionswhilerunning
nosignalsfromencoderA
nosignalsfromencoderB
invalidphaseshiftbetweenencoders
checkencoderwiring
changebothencoder(oneafteranother)
REB+DDOshows‘04’
E2PromofSPBisdefect.AfterlossofpowerthedirectionandscaleofSDIisnotreliableanymore.
ReplaceSPB.
REB+DDOshows‘05’
andLED3:or
Batteryisnearlydischargedduringstart-up.TheSPBwillhavenopowersupplyifthecontrollerisswitchedoff.
Batteryisdefect.
Batteryabsentorover-voltagefault
Chargingfault
Chargepending(temperatureoutofrange)
Chargebattery/DisconnectP3forstart-up
Replacebattery
REB+DDO
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