微热再生吸附式干燥机技术介绍说明(杭州嘉隆)

压缩空气枯燥机Compressedairdryers微热再生吸附式枯燥机和过滤器杭州嘉隆气体设备2023Oem：杭州嘉隆气体设备Add198号/北京市丰台区右安门开阳里六区11-405#Tel：+86-571-85365111/+86-10-67355195、60106117Fax：+86-571-85365000Mb-mail：：“://J/“J压缩空气枯燥机Compressed压缩空气枯燥机Compressedairdryers一、吸附式枯燥机说明〔可供给微热再生气型/再生气型〕SpecificationforHeatlessregenerativedesiccantabsorptiveairdryer以微热再生吸附式枯燥机作说明：概述：SummaryJLAH型微热再生吸干机是杭州嘉隆气体设备自行设计制造的高效压缩空气枯燥机器，结合了国外众多厂家〔hankison、德国〕Ultafilter、英国多明尼克DomnickHunter/DH〕最先进的设计理念，我们始终紧追国际先进技术，不断向客户供给技术含量更高、效果更好的产品。始终以来产品大量进入国际市场，出口到土耳其、肯尼亚、博茨瓦纳，印度、印度尼西亚、斯里兰卡……产品档次和技术到达国内先进水平，并日益接近和到达国际先进水平。JLAHtypeheatlessdryersisHangzhouJialonggasEquipmentCo.,Ltd.todesignandmanufactureefficientcompressedairdryingmachines,combinedwithmanyforeignmanufacturers(,Hankisonhankison,USAGermanultrafiltrationUltafilter,EnglandDominiquedomnickhunter)advanceddesignconcepts,wehavebeenhotpursuitofinternationaladvancedtechnology,continuetoprovidecustomerswithhighertechnologicalcontent,thebettertheproduct.Theproductshavebeenpouredintotheinternationalmarket,exportstoTurkey,Kenya,Botswana,India,Indonesia,SriLanka,Laos,Cambodia,Kazakhstan,Sudanandothercountries.Productqualityandtechnologytothedomesticadvancedlevel,andincreasinglycloseandreachedtheinternationaladvancedlevel.JLAH-20OC~-60OC，甚至于更低。压缩空气的露点与吸附剂类型、循环周期及压缩空气进气温度有关。JIALONGJLAHtypedryerisuesedtoremovewaterincompressedairwiththeoutletdewpointat-20OC~-60OC(orlowerasrequired).本机是依据变压吸附的原理，利用自热〔无需外部热源〕再生的方法对压缩空气进展吸附枯燥的一种除湿净扮装置。承受双塔构造，一塔在压力下吸附空气中的水分，另一塔用接近于大气压力的部份枯燥空气使吸附塔中的吸附剂再生，经过肯定时间，两塔切换，这样就保证了枯燥压缩空气的连续供给。每个塔的实际工作过程分为三个阶段：吸附——再生——充压。Principle:PSA andregeneratedbyusingself–heatingFeature:adopttwintower,oneabsorbingwaterundercertainpressurewhiletheotheroneregeneratesbyusingsmallpartofdriedair〔pressureislittlehigherthanstandardairpressure〕.Andtheyexchangebyturnwithinonecycle.Thethreestagesare:absorbing–regenerating–balancingpressure1压缩空气枯燥机Compressed压缩空气枯燥机Compressedairdryers工艺流程：JLAH型微热再生吸附式枯燥机的工艺流程如图一所示，压缩空气通过IA进入吸附塔A，空气被CARV的流量掌握，进入到H中，在H内再生空气被加热，温度上升，再经OB流入吸附塔B。吸附塔B内有上半个周期吸附下来的水份，再生气带走这些水份并经RBMF排空，此为加热再生阶段。随着加热时间的延长，B塔内的温度不断上升，经过肯定时间，H断电，再生空气冷却，此为冷却再生RB关闭，吸附塔B保证两塔压力均衡，否则可能引起出口处压力波动。半个循环周期后，IAIB翻开。延时RA翻开。现在吸附塔B开头枯燥空气，而吸附塔A则进入再生状态。吸附塔B工作半个周期后重回到再生状态，这段时间为一个循环周期。JLAH-typemicroheatregeneratedadsorptiondryerprocessisshowninFigcompressedairenteringthroughtheIAadsorptiontowerA,theairisdry.AfterdryingairthroughtheCAreachestheoutlet,whereinapartoftheairastheregenerationgasarriveseparatedfromthegasstreampriortotheoutlet,theflowcontrolviatheRVintotheH,theHintheregenerationairisheated,thetemperaturerise,andthenbyOBflowingintotheadsorptiontowerB.TheadsorptiontowerBintheupperhalfcycleofadsorptiondownthewater,andthenangryawaymoistureandRBandMFemptyingtheregenerationstage,andthisisheated.Withtheextensionoftheheatingtime,thetemperatureofthecolumnBisrising,afteracertaintime,Hpower,reconditioningaircooling,thisregenerationstageforcooling.RBoffafterasettime,theadsorptiontowerBstartsastepuntilthepressurebalanceofthetwotowers.Boostrequiresacertainamountoftime,toensurethatthepressureequalizationofthetwotowers,ormaycausetheoutletpressurefluctuations.Afterhalfcycle,IAclosed,whileIBOpen.AfterafewsecondsdelayRAopens.TheadsorptioncolumnBisnowthestartofthedryingair,whiletheadsorptiontowerAintothereproductionstate.AdsorberBtoworkhalfcyclebackafterthereproductionstate,thistimeforaperiodofonecycle.2压缩空气枯燥机Compressedair压缩空气枯燥机CompressedairdryersTowerAisabsorbing代号(工艺流程名称图workingprocesschart)代号TowerBisabsorbing名称IA、IBCA、CBH进气阀止回阀加热器RA、RBOA、OBRV再生阀止回阀再生气调整阀MF消声器PA、PB压力表3压缩空气枯燥机Compressedairdryers特点features ：〔1〕.吸附塔absorptivetower吸附塔的设计时充分考虑使通过吸附剂层的气流保持适当的流速，避开吸附剂流化，防止吸附剂移动和粉尘飞扬。whenthedesigning,wetaketheflowspeedintofullconsiderationtoavoidabsorbentfluidized,anddesiccantvibrationanddustfolw离线的筒体承受缓慢而完全的加压方法，防止吸附剂层移动和吸附剂腐蚀，并且消退下游压力浮动现象。Thecylinderandtheslowandcompletecompressionmethodpreventsdesiccant layervibrationanddesiccantcorrosion,andeliminatethefloatingphenomenon duetodownstreampressure典型双塔式吸附系統Typicaltwintowerabsorptivesystem独特的气流集中器构造，承受进口不锈钢气流集中器，能有效地将气流均匀分布进入吸附塔，防止沟流现象。Theuniquestructureofairdiffuseradoptsimportstainlesssteelairdiffuser,whichcaneffectivelymakeairevenlydistributedintoadsorptiontower,preventchannelflowphenomenon卓越的筒体设计，保存98%的吸附热，储存的热量用于保持再生阶段的再生气温度，使再生气到最低。Excellentcylinderdesignsave98%oftheadsorptionheat,storage heattisusedtomaintainthetemperatureofregeneratedair duringregeneratingstage,makethehighest,waterremoverabilityandminimumtheamountofusedregeneratedair.牢靠性-适宜的筒体尺寸，可防止吸附剂层流化寿命。Reliability-therightcylindersize,canpreventthedesiccantlayerdegradationanddeterioration,makethedesiccantandvalvesachievethelongestlifeexpectancy分开的充填口和排出口，便于更换枯燥剂。4压缩空气枯燥机Compressed压缩空气枯燥机CompressedairdryersSeparatedfillingmouthandreleasingmount,makeitconvenienttoreplacedesiccant〔2〕.吸附剂层desiccantlayer大型吸附剂层，确保充分的接触时间，产生持续全都的露点Largedesiccantlayerensurefullcontactingtime,produceconsistentdewpoint包含额外的吸附剂，用于补偿吸附剂的初期老化〔吸附剂在到达稳定状态之前，通常要损失30%的力量〕Containadditionaldesiccantwhichisusedtocompensatefortheearlystagesoftheagingdesiccant(beforestablestate,desiccantusuallylose30%ofability选用优质高效经久耐用的活性氧化铝吸附剂和分子筛，经试验证明不会在水里分解〔不像硅胶〕，具有高抗碎强度和抗100%相对湿度时为重量的21%。Weselecthighqualityanddurableactivatedaluminadesiccantandmolecularsieve,thetestprovesthattheywillnotresolveinthewater(notassilicagel),Theyhavethehighstrengthandabrasionresistant,staticmoistureabsorptionabilityis21%comparedwiththe100%relativehumidity.〔3〕.气流airflow上游吸附：在气流进入筒体之前去除水分和重污染物，防止吸附剂受污染，筒体降压时污染物排出下游再生：防止吸附剂层在降压时移动。对流吸附/再生：尽量节约再生所需的能源。Upstreamadsorption:moistureandheavypollutants inairisremovedbeforeflowingintothecylinder,whichavoidcontaminationofdesiccant.pollutantswillbereleasedwhencylinderpressuredecrease5压缩空气枯燥机Compressedairdryers〔4〕.消声装置mufflerdevices的噪音，降低噪音在30-50分贝以上。Weadopthighexhaustmuffler,fullyreducethenoisebythe30to50decibels〔5〕.切换阀门switchvalve依据吸附枯燥机运行特点，承受杭州嘉隆为吸附式枯燥机开发的气缸阀。杭州嘉隆吸附枯燥机阀门特点如下：specialpneumaticbutterflyvalve,featuresareasfollows:IP56相当protectionlevel:similartoIP56标准工作温度：-20℃到+80℃standardworkingtemperature:-20℃to+80℃Pistonvalve(吸附枯燥机特地开发)6压缩空气枯燥机Compressedairdryerssystem枯燥器的掌握系统留有与远程掌握系统的接口。枯燥器设[远程/就地]切换开关；能供给应集控室运行、停顿、故障及允许远方掌握信号，能承受集控室的启动、停顿信号〔接点均为无源开关接点，其接点容量为220VAC，5A.〕。枯燥器的[远程/就地]切换开关在远程位置时，集控室能掌握枯燥器的启停；在就地位置时远程掌握不起作用，由枯燥器本身掌握器上的启动、停顿按扭来掌握。Dryercontrolsystemreserveremoteinterfaceforcontrolsystem.Adrierhasa [remote/local]switch;Itcanprovideecrwith operation,stop,faultandallowremotecontrolsignal,alsoaccepttheecrstartandstopsignals(contactsareallpassiveswitchcontacts,theircontactcapacityis 220VAC,5A.).Whenthedryer’s[remote/local]switchisintheremotecontrolstage,ecrcanturnonoroffdryer;InLOCALposition,theremotecontroldoesn”twork,startandstopbuttoninthedryeritselfwillcontrolthen.SEIMENSPLC。Tomeettheneedsofhighperformance,highcontrol,JIALONG JLAHseriestypedryer‘selectriccontrolsystemadopttheGermanSEIMENSPLC.7压缩空气枯燥机Compressedairdryers产品图片：ProductImage8压缩空气枯燥机Compressedairdryers9压缩空气枯燥机压缩空气枯燥机Compressedairdryers二、过滤器说明filterspecification嘉隆生产的压缩空气周密过滤器，按过滤精度的不同有9级、7级、5级、3级、1级等五个等级。JIALONGproducecompressedairtheprecisionfilter,thereare 5grades.accordingtothedifferentfiltrationprecision: grade9,grade7,grade5,grade3,grade1压缩空气进入过滤器内，通过拦截、惯性、集中、重力等作用，有效地去除压缩空气中含有的水份、尘粒、油雾等杂质，从而使压缩空气干净枯燥，使气动设备牢靠性提高，产品质量提升。杭州嘉隆公司的过滤器滤芯本身用多层次的滤床构造，其容尘量极大，有效性高，使用寿命长。Compressedairflowintothefilter,after theinterception,inertia,diffusionandgravityeffects,JIALONGfiltereffectivelyremovethewater,dustparticles,theimpuritiessuchasoilmistcontainedincompressedair.Itmakescompressedairclean/dry,increasepneumaticequipmentreliabilityandimprovetheproductquality.JIALONGfilterelementitselfhasmulti-levelstructurewith agreatquantityofdustinlet,Finally,itmaintainshighefficiencyaswellaslongservicelife过滤器滤芯说明型号 构造与功能 应用范围HF9级主管路滤芯

可拆洗的不锈钢网状核心，用离心力分别10μm或更大固体及液体微粒可替换的玻璃纤维完全过渡3μm或△去除大量水分及大微更大固体及液体微粒，重力作用将水带到过滤器底部并△后部冷却器的分别器排出 △冷冻式枯燥机的分别5ppm滤芯内外层防腐蚀保护HF7级油△1μ雾滤芯△环氧聚脂层保护的多层玻璃纤维聚洁油雾并过滤固1ppmo滤芯内外层防腐蚀保护

气开工具、马达气缸前置过滤器超精油雾过滤器的前置过器吸附式枯燥器的后置过滤器喷漆、注模、仪器、掌握阀门的前置HF5级微油雾滤芯

多层玻璃纤维及微纤维，过滤大微粒，为下阶段预过过滤器滤复合纤维层进一步聚结微油雾吸附式枯燥器的前置过滤器外层紧附海绵网套冷冻式枯燥器的后置过滤器0.01μ或更大固态及液态微粒，去除99.9+%微油吸附式枯燥器的后置过滤器0.01ppm10压缩空气枯燥机CompressedairdryersSpecificationforfilterelementmodel StructureandfunctionoDetachablestainlesssteelmesh/separate

application.removemostwaterandbigHF9mainchannelfilterHF7oilmistfilterelementHF5Microoilmistfilterelement

biggersolidandliquidparticleswithcentrifugalforce.Replaceableglassfibercompletelyfilter3μorbiggersolidandliquidparticles,Bygravity,waterwillbedrainedfromthebottomoffilteroleftoilmistcontentis5ppmelement.△Multi-layerfiberglassandmicrofiberfilterabove1μsolidandliquidparticles.△multi-layerfiberglass(protectedby epoxypolyesterlayer)gatheroilmistandfiltersolidparticles.△Theleftoilmistcontentislessthan 1PPMbothinsideandoutsideoftheelementparticals.Spongenetssetforthenextstage..remove0.01orbiggersolidandliquidparticles,remove99.99+%microoilmist,theleftoilmistcontentisabout0.