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混合稀土精矿氧化-钠化焙烧反应机制及浸出规律基础研究摘要:对混合稀土精矿进行氧化/钠化焙烧,探究其反应机制和浸出规律,对于深入了解该矿石的性质和开发利用具有重要作用。本文采用XRD、SEM、EDS等手段对焙烧前后的混合稀土精矿进行分析表征,同时还研究了不同氧化钠比、焙烧温度、焙烧时间等因素对于该反应过程的影响。结果表明,在氧化/钠化焙烧过程中,NiO等杂质得到了较好地去除,但是初步焙烧时Au、Ag等宝贵金属尚未完全转化为氧化物,需要后续的处理才能提高利用效率。此外,研究还发现,随着氧化钠比例的提高、焙烧温度的升高以及焙烧时间的延长,混合稀土精矿的浸出率得到了提高。本文为混合稀土精矿的加工利用奠定了基础,并对未来的深入研究提供了参考。
关键词:混合稀土精矿;氧化/钠化焙烧;反应机制;浸出规律
Abstract:Theoxidation/sodiumroastingofmixedrareearthconcentrateandtheexplorationofitsreactionmechanismandleachinglawareofgreatsignificanceforunderstandingthepropertiesoftheoreanditsdevelopmentandutilization.Inthispaper,XRD,SEM,EDSandothermethodswereusedtoanalyzeandcharacterizethemixedrareearthconcentratebeforeandafterroasting,andtheeffectsofdifferentoxidation-to-sodiumratios,roastingtemperatures,androastingtimesonthereactionprocesswerealsostudied.Theresultsshowedthatintheoxidation/sodiumroastingprocess,impuritiessuchasNiOwereeffectivelyremoved,butpreciousmetalssuchasAuandAgwerenotcompletelyconvertedtooxidesattheinitialstageofroasting,andfurthertreatmentisneededtoimprovetheirutilizationefficiency.Inaddition,thestudyfoundthatwiththeincreaseofoxidation-to-sodiumratio,roastingtemperatureandroastingtime,theleachingrateofmixedrareearthconcentrateincreased.Thispaperlaysafoundationfortheprocessingandutilizationofmixedrareearthconcentrate,andprovidesareferenceforfuturein-depthresearch.
Keywords:mixedrareearthconcentrate;oxidation/sodiumroasting;reactionmechanism;leachinglawMixedrareearthconcentrateisanimportantstrategicresource,anditsefficientutilizationhasalwaysbeenatopicofconcern.Oxidation/sodiumroastingisacommonmethodforprocessingmixedrareearthconcentrate,whichcaneffectivelyimprovetheextractionrateofrareearthelements.Throughthestudyofthereactionmechanismandleachinglawofmixedrareearthconcentrateintheoxidation/sodiumroastingprocess,thispaperprovidesimportantindustryinformationforimprovingtheextractionefficiencyofrareearthelements.
Thestudyfoundthatduringtheoxidation/sodiumroastingprocess,therareearthelementsinmixedrareearthconcentrateweremainlyconvertedintowater-solublerareearthoxidesorhydroxidesduetotheactionofsodiumhydroxide,andthentherareearthelementswereleachedwithacid.Thereactionmechanismofoxidation/sodiumroastingincludestwostages:thetransformationstageofrareearthelementsandtheleachingstageofrareearthelements.Inthetransformationstage,rareearthelementsundergoaseriesofchemicalreactions,includingtheformationofrareearthhydroxides,rareearthoxides,andrareearthsodiumsalts.Duringtheleachingstage,rareearthelementsreactwithacidtoformrareearthionsandentertheleachingsolution.
Moreover,thestudyalsofoundthattheoxidation-to-sodiumratio,roastingtemperatureandroastingtimehadasignificantimpactontheleachingrateofmixedrareearthconcentrate.Specifically,withtheincreaseofoxidation-to-sodiumratio,roastingtemperatureandroastingtime,theleachingrateofmixedrareearthconcentrateincreased,whichindicatesthatthesefactorscaneffectivelyimprovetheutilizationefficiencyofmixedrareearthconcentrate.
Inconclusion,thestudyofthereactionmechanismandleachinglawofmixedrareearthconcentrateintheoxidation/sodiumroastingprocessprovidesimportanttheoreticalsupportforimprovingtheutilizationefficiencyofrareearthelements.Inthefuture,furtherresearchshouldfocusonoptimizingtheparametersoftheoxidation/sodiumroastingprocesstoenhancetheutilizationrateofmixedrareearthconcentrateOnewaytoprovetheutilizationefficiencyofmixedrareearthconcentrateistoanalyzetheeconomicbenefitsthatcanbederivedfromitsprocessingandutilization.Thepriceofrareearthelementshasbeenincreasinginrecentyearsduetotheirhighdemandinvariousindustriessuchaselectronics,renewableenergy,anddefense.Therefore,anytechnologythatcanimprovetheefficiencyofrareearthextractionandprocessingcanhavesignificanteconomicbenefits.
Theutilizationefficiencyofmixedrareearthconcentratecanalsobedemonstratedbytheenvironmentalbenefitsitcanprovide.Rareearthminingandprocessingcanhavenegativeenvironmentalimpactsduetotheuseofharshchemicalsandlargeamountsofenergy.However,byusingmixedrareearthconcentrateasastartingmaterial,theenvironmentalimpactcanbeminimizedsincetheconcentratehasalreadyundergonesomeprocessing,andthus,requireslessenergyandchemicalsduringfurtherprocessing.
Anotherwaytomeasuretheutilizationefficiencyofmixedrareearthconcentrateisthroughitsphysicalandchemicalproperties.Mixedrareearthconcentratetypicallycontainsarangeofrareearthelements,eachwithdifferentpropertiesandapplications.Byprocessingmixedrareearthconcentrate,theindividualrareearthelementscanbeseparatedandusedforspecificapplications,therebymaximizingtheirvalueandreducingwaste.
Inaddition,theutilizationefficiencyofmixedrareearthconcentratecanbeevaluatedbyassessingtheoverallyieldofrareearthelementsduringprocessing.Theyieldisameasureoftheamountofrareearthelementsproducedperunitofrawmaterialinput.Ahighyieldindicatesthattheprocessingtechnologyisefficientinextractingrareearthelementsfromtheconcentrate,whilealowyieldindicatesthatthereisroomforimprovement.
Finally,theutilizationefficiencyofmixedrareearthconcentratecanbeassessedbycomparingittotheefficiencyofotherrareearthprocessingmethods.Forexample,iftheyieldofrareearthelementsobtainedfrommixedrareearthconcentrateishigherthanthatobtainedusingothermethods,thenthisindicatesthattheoxidation/sodiumroastingprocessisamoreefficienttechnology.Similarly,iftheeconomicandenvironmentalbenefitsofmixedrareearthconcentratearegreaterthanthoseofotherprocessingmethods,thenthisfurthersupportsitsutilizationefficiency.
Inconclusion,thereareseveralwaystoprovetheutilizationefficiencyofmixedrareearthconcentrate,includingeconomic,environmental,physicalandchemicalproperties,yield,andcomparisontootherprocessingmethods.Furtherresearchandoptimizationoftheoxidation/sodiumroastingprocesscanenhancetheutilizationrateofmixedrareearthconcentrate,makingitavaluableresourcefortherareearthindustryAdditionally,theutilizationefficiencyofmixedrareearthconcentratecanalsobeexaminedthroughtheanalysisofitsapplicationsinvariousindustries.Rareearthelementsplayacrucialroleinmanyhigh-techproducts,includingelectronics,automobiles,andrenewableenergytechnologies.Thepropertiesofmixedrareearthconcentratemakeitanidealsourceformanyoftheseapplicationsduetoitsuniquecombinationofelements.
Forexample,neodymium,oneoftherareearthelementsfoundinmixedrareearthconcentrate,iscommonlyusedintheproductionofhigh-strengthpermanentmagnets,whichareessentialcomponentsinelectricvehiclesandwindturbines.TheuseofmixedrareearthconcentrateasasourceofneodymiumcanhelpreducetherelianceonChina,whichcurrentlydominatestherareearthmarket,andalsolowertheenvironmentalimpactofrareearthmining.
Moreover,mixedrareearthconcentratecanalsobeusedintheproductionofphosphors,whichareusedinthefabricationofcathoderaytubesandfluorescentlighting.Theuseofmixedrareearthconcentrateintheproductionofphosphorscanhelpreduceenergyconsumptionandgreenhousegasemissions,whilealsoavoidingtheuseofhazardouschemicals.
Intheagriculturalindustry,mixedrareearthconcentratecanbeusedasasoilamendmenttoenhancecropgrowthandimprovesoilquality.Therareearthelementspresentinmixedrareearthconcentratecanimprovetheavailabilityofessentialplantnutrients,suchasnitrogen,phosphorus,andpotassi
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