1000TUE除锈涂装原则工艺

除锈装则工艺 第2页 共25页List目录Paintingprocedure3涂装流程图General… 4总则Primarysurfacetreatment… 5钢材预处理Totreatsteelstructurepriortoderustingand5除锈涂装前的钢构件处理Secondarysurfacetreatmentsteelsubstratepriortoapplicationofprimer 6底漆涂装之前的钢材表面二次处理Applicationofcoating 8涂装施工Outfittingandgalvanizedpipescoatingrequirements 11舾装件及镀锌管的涂装要求Qualityrequirementsofderustingandcoating 12除锈涂装质量要求Inspectionandmeasurementoffilmthickness… 15膜厚的检验与测量Paintlist… 16涂料列表Paintingspecification… 17涂装明细表江苏方船有公司 除锈装则工艺Paintingprocedurechart涂装流程图

第3页共25页Rawmaterial 原材料Primarysurfacepreparation 表面预处理Inorganiczincsilicateshop-primerwhichisTH-2approx20micronsCuiZhutype TH-220μmSteel-cutting,prefabricationandassembling钢材切割、预制、组装Blockassembly,pre-outfitting分段组装、预舾装Blocksecondarysurfacepreparation分段二次表面处理Inspection,appilicationofspecifiedcoatings检验，涂装指定涂料paintinginspection,touchup油漆检验、修补Erectiononberth,outfittingonslipway船台合拢，船台舾装Surfacepreparationtoerectionjoint,tightseamarea,outfitsanddamagearea合拢焊缝、密性焊缝、舾装件及损伤处等区域表面处理Inspection,applythesamepaintschemeassurroundingorspecifiedcoating检验，涂与周围相同的涂料或指定的涂料Paintinginspection,touchup 油漆检验、修Launching,outfittingatpier下水、码头舾装Surfacepreparationtooutfits,damageareaandremainingarea舾装件、损伤区域及剩余区域表面处理Inspection,applythespecifiedcoating检验，涂装指定涂料Paintinginspection,touch-upandclosetanks油漆检验、修补及封舱Indrydock,cleaningandtreatmentthewholeshellandapplythesubsequentpaints进坞，清理船壳外表，涂装完剩余涂料Cleaningandtreatmentbeforedelivery交船前清洁或处理General总则

除锈装则工艺 第4页共25页、ThewholevesselprotectivebybeingcoatedwiththeproductofSIGMA,allsteeltobuildthisvesselshouldbecoatedwithinorganiczincshopprimer(Shopprimerarebuilder’sstandard,LiYangTH-2typeandCuiZhufromJingjiang)priortobeingused.本船采用底漆为无机锌车间底漆（TH-2型和靖江翠竹牌；Theapplicationworktobeperformedinaccordancewiththebuilder’spracticeandthepaintmanufacturer’srecommendation.防腐涂装工作的实施，按照建造方的惯例及涂料制造商的建议执行；、Theoffinalpaintaretobeinaccordancewithowner’sstandard.Thecolourofeachcoatexceptfinalpaintaretobedecidedbythebuilderinconsiderationofmanufacturer’scolorcard.完工漆的颜色按照船东的标准，除此之外各层油漆的颜色在考虑油漆制造商标准色卡的基础上由建造方决定；、Thesurfacequalityofsteelpre-treatedshouldaccordingtostandardofISO8501-1：1998.本船除锈涂装前的钢材表面处理质量等级执行ISO8501-1：1998国际标准；、Steelsurfacepre-treatmentbeforeapplication,primer,andfinishcoatafterapplicationallbeinspectedandapprovedbyon-siteshipownerandtechnicalrepresentativesofSIGMA.本船涂装前的钢材表面处理、涂装后的完工底漆和所有完工面漆均需得到船东代表和式玛公司现场技术代表的验收认可；、ThevesselshouldbecoatedaccordingtothestandardandtherequirementsofSIGMA,applicationshouldbepreformedundertheguidanceofon-sitetechnicalrepresentative.进行；Thewaterballasttankandvoidthatareunderlightwaterlineofthevesselshouldbefinishedbeforelaunching.前施工完毕；、Thepositionorareawhicharenotspecifiedinthe“paintscheme”ofthisspecificationshallbeappliedsameasthesurroundings.江苏方船有公司 除锈装则工艺 第5页共25本工艺说明书的油漆配套表中未列入的部位或区域应根据周围环境的除锈和油漆要求相一致。Primarysurfacetreatment钢材预处理、Allsteelandshapesteelwhosethicknessisonlessthan6㎜mustbepre-treatedandthesurfacequalityofsteelpre-treatedmustaccordwithSa2.5beforebeingused,theroughnessofsteelpre-treatedmayrangefrom40μmto70μm.船体结构≥6mm的钢材、型材，使用前必须采用喷丸处理至Sa2.540–70μ、Thesteelpre-treatedshouldbecoatedwithinorganiczincshopprimeruptomassoonaspossible,butthehighestDFTmustbeunderm.20μm、Afterbeingcoatingwithshopprimerthehighstrengthsteelmustbemarkedwithdifferentcolorsoastobedistinguishedfromthecommonsteel.对于高强度钢应采用不同颜色的车间底漆，以便区分于普通钢材，避免使用过程中的混淆；、Alloutfittingstructuresincapableofbeingpre–treatedshouldbesandblastedandthenwithshopprimerbeforebeinginstalledtothevessel.无法进行喷丸预处理的构件，上船安装之前需经喷砂处理并涂装车间底漆；、Thechemicalderustmethodsuchaspickleisapplicableforthesteelwhichisunsuitablesandblasting.对不宜冲砂处理的钢材用化学除锈方式进行处理；、Allfreeedgesofblock’soutfittingstructuresshouldbeabradedtoSt3withpowertoolsandthenbecoatedwithprimerbeforebeinginstalledtothevessel.船体分段的结构零部件所有自由边在安装之前需以动力工具打磨处理至St3级并涂装底漆。Totreatsteelstructurepriortoderustingandcoating除锈涂装前的钢构件处理、Allsharpedgesofsteelduetogascuttingorothercuttingmethodsshouldbeedgedandabraded,Roflooseedgepolishedmayrange2㎜inengineroom,workroom,warehouse,inthehold,voidspacesandsoon.,andthatmayrangefrom2㎜to3㎜inwatertanksexposedareas.江苏方船有公司 除锈装则工艺 第6页共25页所有因气割或其它切割方式造成的钢材自由边的尖锐边缘都必须磨光倒角。机舱、作舱室、仓库、货舱、空舱部位磨光倒角等部位磨光倒角R=2mm；,饮水舱、水舱和露天区域磨光倒角R=2-3mm；、Spattersandundercutsduetoweldingshouldberemoved,thedefectssuchaspinholesandundercutsshouldberepairedbymeansofweldingandthenbeabradedifdeeperthan1 ㎜sharpprominencemustbeabradeddown.所有因焊接造成的飞溅应去除，焊缝咬边、气孔等深度≥1mm的缺陷都应补焊和磨光，焊瘤和尖锐的突出物均须磨平；、Afterdisassemblingdefectsduetoscaffoldsandtrunnionsshouldberepairedbyweldingorabrading.拆除脚手架、吊攀后所有钢材的表面缺陷均须补焊和磨平。Secondarysurfacetreatmentsteelsubstratepriortoapplicationofprimer底漆涂装之前的钢材表面二次处理、Beforeblocksandblasting,portofallpipesthatareinstalledshouldbewrappedwithprotectivematerialtoavoidincursionbydust.Thegalvanizedpipesinvariouswatertanksshouldbeprotectedtoavoiddamagingthegalvanizedfilmduringderusting.分段除锈之前,灰尘的侵入；各种水舱内部的镀锌管必须加以保护以免除锈时破坏锌层；、Ductsupports,supportfoundationsandsomesmallframeworksmustbesandblastedorabradedandthenbecoatedwithprimerandfinishcoatbeforebeinginstalled.管系支承和支承座以及一些小的结构件，安装之前均须进行喷砂或打磨（除锈）处理和底面漆的完全涂装；、Secondarysurfacetreatmentincludingderustingandcleaningmustbecarriedoutbeforesteelsurfacebeingcoatedwiththefirstprimerofthecoatschedulesystem.在涂装涂料系统的第一道底漆之前，所有的钢材表面均须进行涂装前的二次表面处理，二次表面处理工作包括除锈和清洁工作；、Whensandblastingorgrindingisapplied,onlysweepblastingorroughingandcleantointactshopprimerareaofsteelsurface.当冲砂（或打磨）时，对车间底漆未受损的钢材表面只进行扫砂（拉毛、清洁处理；、Suchlocationasfreshwatertank,hatchcoveroutsidewithpureepoxyorzincinorganicsilicateapplicationshouldbefullysandblastedtogradeSa2.5ofentirearea.Sa2.5级；江苏方船有公司 除锈装则工艺 第7页共25页、Afterblockassembly,secondarytreatmentpriortotouchingupmustbecarriedoutmothodofpowertools.分段合拢后，所有修补涂装前的钢材表面二次处理均需以动力工具打磨的方法进行；、Areaswhichareeasytobeabrasedsuchasdeck, floorshouldnotbederustedandduringpaintingatthestageofsubsection,theapplicationsafter分段涂装时所有的甲板、地板等合拢后油漆磨损量较大的部位原则上不予以除锈涂装，待合拢后整体除锈涂装；、Secondarysurfacepreparationforrust,weldpart,burntanddamagedpartsofshopprimershallbecarriedoutasbelowtable,对锈蚀、焊接、灼烧及车间底漆损伤区域的二次表面处理应按下表执行：Gradeofsurfacepreparation表面处理等级LocationShell,topside外板、干舷Shell,topside外板、干舷Ballasttanks压载舱voidandcofferdams空舱、隔离舱分段阶段Sa2.5Sa2.5Sa2船台合拢后阶段Sa2.5St3St3Deckhouse,exterior/interior甲板室内、外表St3St3Holds货舱Sa2St3Machineryspaceandstoreetc.机械处所、储存室Sludgeanddirtywtr.tk.油渣舱、污水舱St2Sa2St2St3Hatchcoveroutside舱口盖上表Sa2.5Sa2.5Hatchcoverdownside舱口盖下表Sa2St3Potablewatertanks饮用水舱Sa2.5St3F.O.tankandD.O.tank燃油舱、柴油舱—St2Lubricationoiltank滑油舱—St3Exposeddeck露天甲板—Sa2.5

Atblockphase

AfterassemblyontheslipwayOtherlocation其它区域 Detailsseethepaintspecification详见油漆配套表江苏东方造船有限公司Applicationofcoating涂装施工

除锈装则工艺 第8页共25页、Anyofcoatsmustbeappliedaccordingtorequirementsofsurfacetreatment,substratetemperature,temperatureofcoat,relativelyhumidityofsurroundingandcoatintervalspecifiedintheproductdataofSIGMA.任何油漆的涂装施工，均需按照式玛油漆产品说明书有关表面处理、底材温度、油漆温度、环境相对湿度和涂装时间间隔限定的规定；、Duringapplicationrelativelyhumidityofairmustbeunder85%,andtemperatureofsubstratemustbeabovethedewpointofair.856-3、Allapplicationareasshouldbefreefromrust,salt,oil,water,andotherpollutantsbeforeapplying.、On principle to apply coats by airless spraying,but smaller substructure such mast,pipes,anglesteel,waterholetobecoatedbymeansofbrushingorrolling.油漆的施工原则上均采用高压无气喷涂，桅杆、管子、角钢、包角、流水孔等面积较小的部件可以刷涂，甲板的面漆允许刷涂或辊涂；、Ifitisadoptedtoairlessspray,beforeapplicationtheseareasshouldbestripecoatedsuchashand-welding,freeadges,lightingholes,areaswithin20㎜farfromedge,backpanelshapedsubstrates,backsphericalsurfaceofflat-bulbsteel,backofpipes,cornersanddifficultofaccess.高压无气喷涂，在每一道油漆之前，所有的手工焊缝、钢材的自由边、流水孔、减轻孔以及边缘20mm范围内和型材面板的背面、球扁钢的球头、管子背面以及喷涂难以到达的部位和喷涂回风角等部位均需以刷涂的方法进行喷涂前的预涂装；、Beforecoatingofblock,usingmaskingtapeorplasticfilmtoprotectthewaterightweldline,blockjointwiththewidthabout250mmandotherwhichnopaintarea.Andtakedownalltheprotectionmaterialafterfinishcoating.分段在涂装作业前，用胶带或塑料薄膜对密性焊缝、分段合拢缝处（250mm宽及其它不需涂装的部位进行保护，在完工漆结束后取下保护材料；、Inordertoassurethequalityoffilm,itshouldbepreventedtheapplicationareasfrompollutedbythesurroundingaspossibleduringcoating.保证漆膜质量，所有部位油漆施工时应尽量避免周围环境污染源的影响；、Theblockshouldbetransferredafterthecoatinghadbeendriedcompletely.Whenthe江苏方船有公司 除锈装则工艺 第9页共25页frusta-woodbearranged,onfrusta-woodshouldbecoveredalayerofanti-solventpolyesterorPVCsheettoavoidharmingthefilmofpaint.片装分段涂装结束后，应在涂层充分干燥之后才能启运。在布墩时候，墩木处必须垫上一层耐溶剂性能好的聚乙烯或聚酯薄膜，以免墩木擦伤涂层；、Afterthepressuretestfinishedontheerectionjointsseamandtheweldingseam,touchingupshouldbeapplyonthelocation.分段间大接缝及分段阶段未作涂装的密性焊缝，应在密试实验结束后进行修补涂装；、Whentouchedup,thetypeofcoat,gradation,thicknessshouldbesameassurroundingcoatinginorder.修补涂装时，修补区域的涂料品种、层数、每层的膜厚要与周围涂层一致，并按顺序涂装；、Thedockblocksonthebottomofvesselshouldbecoatedinadvanceandcoatedwiththewholeschemecoating.pre-coatingshouldbeappliedaccordingtotheslipwayblockarrangementdrawingandthedockblockarrangementdrawing.船底的坞墩处应预先做好全部配套的油漆，预先的涂装工作应根据船台墩位图以及船坞墩位布置图进行施工；、Thelayeraroundtouchingupareashouldbegrindedwithslopeandbesmoothattheoverlaplocationtoavoiduneven.修补区域的周围涂层，要事先打磨成坡度，迭加处要注意平滑，避免高低不平；、Thetanksunderneaththelightwaterlineshouldbefinishedcoatingontheslipwayaspossiblytoavoidcondensationcausedbytemperaturedifferenceinsidetanktocoatingafterlaunching.起的舱内结露影响涂装；、Thefrustabetweenslipwayandbottomofvesselshouldberemoved,toguaranteethatfinished.船台与船底墩木或支柱接触的部位要进行移墩，以保证这些部位涂层的完整；、Thetouchingupshouldbefinishedbeforemomentumtest,toavoidoilandwaterfeedingbottomoftanktoincreasecleaningwork.底而增加清洁等工作的困难；Whenexposeddeckarecoatedapassageshouldsetaside,ifcoatingsarenot江苏方船有公司 除锈装则工艺 第10页共25页dry&cured,personshouldbeprohibitedtopassonthemtoensurethemnottobedamaged.露天甲板、通道、地板的涂装，施工时应不影响通行，未干固的油漆表面严禁人员通过，以保证涂层不被破坏；Thefinishcoatshouldbeappliedafterwelding,flametreatingandoutfittingareallfinishedontheapplicationarea.最后的完工漆，应确认涂装区域的焊接、火工、舾装等会导致涂层损坏的工序全面完工后，然后再可实施完工漆的涂装；、Whileapplyingotherproceduresshouldavoidbeingperformedatthesametimeespeciallynakedflamemustbeprohibitedwithintheapplicationareaand涂装作业避免与其它工序混合作业，特别是要注意决不允许在涂装区域和附近进行明火作业；、Exceptdockblocklocation,thelastantifoulingcoatunderwaterlineandthefinishcoatthetopsideshouldbefinishedatdock.除坞墩区域外，水线以下最后一度防污漆以及干舷面漆应在坞内做完；Thevesselwillbedockedbeforedelivery.Afterdocking,waterandballastwatershouldemptiedtoavoidshellplatingcondensationaffectingpainting交船前该船将进坞，在船坞内，压载舱、水舱内的水应放尽，以避免外表产生结露影响涂装质量；、Hullexteriorshouldbecleanwithhigh-pressurefreshwaterforremovesurfacecontaminationandweedfouling.pressureoffreshwatershouldbeatleast200barorabove.Ifanyoilorgreaseisadhered,solventwashingwillbeneeded.船壳的外表面应用高压淡水冲洗，以除去污物和粘在外板上的杂物；淡水压力至少为200巴以上，若有油腻沾污，则应用溶剂擦净；ReblastingtoSa2.5shouldbedoneonhull’sdamaestfaeacanbegrindedtoSt3iftheshipowneraccept.Touchupshouldbedoneimmediatelyasperthepaintspecificationandpayattentiontorecoatingintervalbetweeneachcoatapplied.对于外板损伤的区域，要重新除锈至Sa2.5级，经船东代表同意少量的面积可以打磨至St3级，然后按油漆配套表进行涂层修补，并注意每度涂层的重涂间隔期；、Waterline,watergauge,ship'sname,portofregistryandallothermarksonshellshouldbebrushcarefullyatdockandfullydriedpriortolaunching.水线、水尺、船名、港籍名以及船壳外的各种标记，应仔细刷涂，在出坞放水前应完全干燥；、Paintingshallnotbeappliedincaseoffollowingitemsunlessspecifiedinthepaintingscheme.

除锈装则工艺 第页共25页除油漆配套表特别指明，下列项目上不涂装：Woodworksinstoresandlockers,polishedfittings,gaskets.packing,non-ferruusmaterials(suchascopper,brass,bronze,aluminum-alloy)andanyothersurfaceoffittingsandequipmentwherepaintswouldobstructtheirproperfunctions.储藏室、储藏柜内木质件，表面磨光件，垫片，包装件，有色金属件（如：铜、黄铜、青铜、铝合金）及涂料能防碍其性能的物件及设备表面；Permanentlyenclosedwaterand/orairtightspace.永久水密或气密区域；Thesurfaceofexhaustpipeunderinsulationinengineroom机舱内绝缘下排气管外表；Galvanizedfittings,galvanizedsheets,innersurfacesofdoubleplatesandsteelsurfaceunderdeckcovering.镀锌件，镀锌板，复板内表及甲板敷料下表面；Outfittingandgalvanizedpipescoatingrequirements舾装件及镀锌管的涂装要求、Surfacepreparationshouldbedonetovariousoutfittingexceptstainlesssteel,nonferrousmetal,galvanizeitemsetc.beforeinstallationonvesselandcoatedwithinorganiczincprimer.Smallfittingscanberemovedrustbypicklingandthengavalnizedordirectlycoatedwithanticorrosionpaint.Allsteeloutfittingitemsshouldnotbeinstlledwithoutsurfacepreparationandprimer.各种舾装件，除规定不必油漆的外（如不锈钢制品、有色金属制品、镀锌件、Whenthesurfacepreparationtooutfitting,thesteelsurfacetobegenerallypower-cleanedwithwirebrushordisc-sandertoremovetheweatherrustandloosemill-scale.Tightmill-scalewhichcannotberemovedbydisc-sanderand/orwire-brushingmaybekeptdown.当舾装件表面处理时，其钢表面一般使用钢丝刷或砂轮片打磨以除去露天的锈和松散的扎屑，对于牢固的不可用砂轮或钢丝刷除去的扎屑可以保留；、Thecoatingappliedaftertheoutfittingitemsinstalledonvesselshouldbesameassurroundingexceptespecialstated.舾装件上船安装后所用涂料除有特别的规定外，原则上应和其所在部位的油漆相同；江苏方船有公司 除锈装则工艺 第12页共25页、Outfitting,manchineryandequipmentswhicharecompeletycoatedbymanufacturer,shallnotbere-coatedbyyardunlessespecialspecified.however,damagedareaonlyshallbetouchedupwithonecoatoffinalpaintofsimilarkind.ifthesurfaceistoodirtyorthepaintbecomestooold,onefinalcoattobeappliedbytheshipyard.舾装件、外订设备和机械的涂装由制造厂完成，除特别规定的外，船厂将不再重新油漆，仅损坏部位用相类似的一度面漆进行修补；如果表面太脏或油漆变旧船厂将施工最终的完工漆；、Thewatertightdoor,smallhatchcover,manholecoverorderedfromabroadshouldbeoutsurfacepreparationaccordingtothisworkmanshipandapplycoatinginaccordanceSpecification”.要求；、Asforthepositionsuchasnameplate,bolt,glass,machineryworksideetc.Whichshouldnotbecoated,greaseormaskingtapeetc.shouldbeusedforprotectiontoavoidadheringpaint.对于舾装件中的铭牌、螺栓、玻璃、机械工作面等不可涂装的部位，应用黄油、胶布等妥善保护，以避免粘上油漆；、WeldingseamsinfaucetofgalvanizedpipestobegrindedtoSt3withpowertoolsandberepairedwithtwostripesofzinc-richepoxypaints.镀锌管的套管接头焊缝，以动力工具打磨至St3，并涂二道环氧富锌漆进行修补；、Pipesgalvanizedtobecoatedwithalkydpaintsmustbecleanedandthencoatedwithphosphatedprimerinadvance.Pipesgalvanizedtobecoatedwithepoxypaintsdonotneedtobecoatedwithphosphatedprimer.使用醇酸类油漆的镀锌管，涂装之前必须清洁然后涂上一层磷化底漆，使用环氧类油漆的镀锌管则不必涂磷化底漆；Onprincipleallpipesgalvanizedshouldbecoatedthesameassurrounding,butDFTofpaintdonotneedtobeinspectedandapproved.原则上所有镀锌管的涂装与所在部位相同，但干膜厚度不列入检测的范围之内。Qualityrequirementsofderustingandcoating除锈涂装质量要求、Qualityrequirementsofpre-treatingsteel钢材预处理质量要求、Allsteelandshapesteelwhosethicknessisonlessthan6㎜mustbepre-treatedandthesurfacequalityofsteelpre-treatedmustaccordwithSa2.5,theroughnessofpre-treatedmayrangefrom40μmtom.6Sa2.540–70m江苏方船有公司 除锈装则工艺 第13页共25页、Priortoapplicationofshopprimer,steelsurfaceshouldbefreefromwater,oil,dust,crumbandotherfilth.、Whenviewing,thecoatingisuniformafterapplicationofshopprimer,andtherearenotmisses,residualcoatingandobviouspins.车间底漆涂装后，目视观察涂层均匀，无漏涂、无明显针孔、无残留漆层。、Qualitygraderequirementsofthesurfacetreatment(accordingtostandardofISO8098)表面处理质量等级要求8-2-1、Sa2Thoroughblast-cleaningWhenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrommostofthemillscale,rust,paintcoatingandforeignmatter.Anyremainingtracesofcontaminationshallshowonlyasslightstainsinthefromofspotsorstripes.Buttheareaoftheseremainingtracesshallbelessthan33%ofthetotal.Sa2彻底的喷射清理处理后的钢材表面，在不放大的情况下目视检测，无可见的油脂、污垢、灰尘、氧化皮、锈蚀和油漆涂层。通常允许钢材表面残留分散的旧锈迹、氧化皮或旧的漆层留下的阴影、条纹和色斑，但要少于表面积的33%。、Sa2.5thoroughblast-cleaningWhenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrommostofthemillscale,rust,paintcoatingandforeignmatter.Anyremainingtracesofcontaminationshallshowonlyasslightstainsinthefromofspotsorstripes.Buttheareaoftheseremainingtracesshallbelessthan5%ofthetotal.Sa2.5非常彻底的喷射清理处理后的钢材表面，在不放大的情况下目视检测，无可见的油脂、污垢、灰尘、氧化皮、锈蚀和油漆涂层。通常允许钢材表面残留分散的旧锈迹、氧化皮或旧的漆层留下的阴影、条纹和色斑，但要少于表面积的5%。、SweepblastingRapidsweepblastingwillcleantheblocksurfaceofcontaminationorlooseshopprimerduetoweathering.扫射喷砂船体分段钢表面完整的车间底漆因经风蚀表面轻度腐蚀的，以磨料快速扫射方法喷砂清除车间底漆表面的污渍和松动的漆层。、St2Thoroughhandandpowertoolcleaning江苏方船有公司 除锈装则工艺 第14页共25页Whenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrompoorlyadheringmillzcale,rust,paintcoatingsandforeignmatter.St2彻底的手动和动力工具清理铁锈、油漆涂层和异物。、St3thoroughhandandpowertoolcleaningWhenviewedwithoutmagnification,thesurfaceshallbefreefromvisibleoil,greaseanddirt,andfrompoorlyadheringmillzcale,rust,paintcoatingsandforeignmatter.Andthesurfaceshallbetreatedmuchmorethoroughlytogiveametallicsheenarisingfromthemetallicsubstrate.St3非常彻底的手动和动力工具清理铁锈、油漆涂层和异物,钢材表面应具有金属底材的光泽。、Qualityrequirementsofapplyingpaints涂装质量要求、Exposedmaindeck，shell，deckhouseexteriorandlargeoutfittingswhichareafterapplicationthecoatingcanbedryonschedule,whenviewing,thereshouldbenoflawssuchasmisses,wrinkling,cracking,obviouspinsandobviousbrushmarksonthesurfacecoating.Thefinishpaintiseven,smoothandbasicallynocolorshift.无皱皮、无裂纹、无流挂、无明显针孔和无明显预涂刷痕等缺陷。完工漆膜基本平整光滑、色泽基本一致；、Waterballasttankandvoidwhichareafterapplicationthepaintscanbedryonschedule,whenviewing,thereshouldbenomisses,wrinking,cracking,andobviouspinsonthesurfaceofcoating.Butonthesurfaceofcoatings,theremaybealittlesagging,colorshift,brushmarksthatdonotweakencoatiiaiiec压载舱、空舱涂装后的涂层干固良好，肉眼观察无漏涂、无皱皮、无裂纹、无明显针孔，允许有不影响防护性能的少量流挂、色差和修补痕迹存在；、Engineroom,pumproomandalleywaywhichareafterapplicationthepaintscanbedryonschedule,whenviewing,thereshouldbenomisses,wrinking,cracking,andobviouspinsthesurfaceofcoating.Butonthesurfaceofcoatings,theremaybealittlesagging.Thefinishcoatingiscompleteandthereisnoobviouscolorshiftandflawsthatcanweakentheprotectiveabilityonthesurfaceofit.江苏方船有公司 除锈装则工艺 第15页共25页机舱、泵舱、通道涂装后的涂层干固良好，肉眼观察无漏涂、无皱皮、无裂纹、无显的针孔，允许有少量的轻度流挂。完工漆漆膜完整，色泽无明显的差异，无影响防护性能的疵病；Inspectionandmeasurementoffilmthickness膜厚的检验与测量、Allstatedfilmthicknessaredryfilmthickness.MeasurementofdryfilmthicknessmaydonewithmagneticfilmgaugesuchasELCOMETECorMICROtype.所有规定的膜厚均为干膜厚度，应有磁性干膜测厚仪测量膜厚，如ELCOMETEC或MICRO型；、Nomeasurementshallbemadeforabout100mmbreadthfromfreeedgesofpaintedsteelmembers,beadofwelding，cornersofstructuremembersandthesurfacesoffittingsthemeasurementsareimpracticableandplaceinaccessible.距自由边100mm内，焊缝表面、构件的拐角以及一些装配件表面等检测困难处应不必检测；、Duringthemeasuringanddetectionofcoatfilm,moreattentionshouldbemadetothewelldistributionandrepresentative.Foroutsideofshellplatingandexposedparts,measuringpointshallbeoneper20m²,thesurfacesintankonepointper15m²,andforthesurfacespecifiedaboveonepointper检测漆膜时，检测点的选择要注意分布的均匀性和代表性。对外板及暴露区域，应每20m²随机检测一点，舱内表每15m²选一点，其它区域每20m²选一点；、Forshell,cargoholds,potablewatertankandballasttank,85%ofthepointmeasuredaretocorrespondtothespecifiedfilmthicknessormore.Remainingpointsmeasuredaretobe15%lessofthatstatedfilmthickness.对船壳外板、货舱、饮用水舱和压载舱，85%测量点的干膜厚度与规定的点相一致或稍厚，其余测量点允许小于规定膜厚的15%以内；、Allotherareas,80%ofthepointsmeasuredaretocorrespondtothespecifiedfilmthicknessormore.Remainingpointsmeasuredareallowedtobe20%lessofthatfilmthickness.其它区域，80%的测量点应与规定膜厚相一致，其余的测量点可以允许小于规定膜厚的20%以内；、Paintingsuppliershavetoattendduringpaintapplicationattheyardfortechnicalserviceguarantee.油漆施工时，油漆供应商应提供现场技术服务和担保；、Aboutdividingtheshell,belowthe1600mmplatformstipulatedasflatbottom，from1600mmplatformto8500mmdeepwaterlinestipulatedasverticalbottom.江苏方船有公司 除锈装则工艺 第16页共25页关于该船外板的划分，1600mm平台以下定义为平底，1600mm平台以上至8500mm载水线定义为直底。涂料列表PaintlistNo.序TypeofpaintNo.序Typeofpaint涂料牌号1TH-22EH54-137117472385713567260779228795197467107297117384127430137102147568157420167528177466187928197962207433217902涂料名称Inorganiczincshopprimer无机锌车间底漆Anti-rustoil防锈油Alkydprimer醇酸底漆Alkydenamel醇酸面漆Alkydprimer醇酸底漆Heatresistantalkydaluminum醇酸铝粉面漆Superepoxyprimer超强环氧底漆Superepoxytopcoat超强环氧面漆Epoxymiddlepaint环氧中间漆Tin-freeselfpolishingantifouling无锡自抛光防污漆Tin-freeselfpolishingantifouling无锡自抛光防污漆Epoxyprimer环氧底漆Bituminous沥青漆Inorganiczincsilicatepaint无机硅酸锌漆Epoxyprimer环氧底漆Urethanefinish聚氨酯面漆EpoxyMIOfinish云铁环氧面漆Epoxytankshield环氧压载舱底漆Epoxytankshieldfinish环氧压载舱面漆Epoxypaint环氧漆Epoxymiddlepaint环氧中间漆

S/V（%）55485647808470555283576560566566697861

ThinnerDFTTSRDFTTSRμm²/L202018.8806.8754013.754012.0040142518.81008.001256.72759.331503.671503.471008.31256.641503.82502.28758.6740155011.21255.21504.41504.61007.87512321–0620–0520–0520–0591–9291–9291–9221–0621–0691–9220–0590–5391–9291–8891–9291–9291–9291–9291–92

Maker制造商LanLingSIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMASIGMA

17页共25页No.TypeofpaintNameofpaintS/VDFTTSRThinnerMaker序涂料牌号涂料名称（%）μm²/L稀液名称制造商227417232274172368182474722520–052621–062750–022890–532991–883091–92571005.791–92810850–02SIGMA711255.791-97SIGMASIGMASIGMASIGMASIGMASIGMA通用环氧底漆Etchprimer蚀刻底漆Tar-epoxy焦油环氧漆Thinnerforalkydcoating醇酸稀释剂Thinnerforalkydcoating醇酸稀释剂Thinnerforetchprimer蚀刻底漆稀释剂Thinnerfor无机硅酸锌稀释剂Thinnerforurethanecoating聚氨酯稀释剂Thinnerforepoxycoating环氧稀释剂Paintingspecification涂装明细表Listassevenpartsinthetable,本表按七大部分清列：Shell(Hullandoutfitting)外壳（船体及舾装件）Exposedareas(Hullandoutfitting)露天区域（船体及舾装件）Foreareas(Hullandoutfitting)艏部区域（船体及舾装件）Holdcargo(Hullandoutfitting)货舱区域（船体及舾装件）Engineroom(Hullandoutfitting)机舱区域（船体及舾装件）Accommodationspace(hullandoutfitting)居住区域（船体及舾装件）tanksandotherareas(hullandoutfitting)各种舱室及其它区域（船体及舾装件）No Position序 涂装部位

Grade除锈等级

Paintcode涂料牌号

Color颜色

Remark备注DFTWFTStage(DFTWFTStage(μm)(μm)施工干膜湿膜阶段1001257951R.brown125149Sa2.57902Black751107951R.brown125149Sa2.57902Black751107297Brown1502737297R.brown1502731 bowthrustertunnel平底，包括舭龙骨、海水箱及侧推管内

7922

L.green

Block分段

Onlytouchingupattheslipwaystage船台阶段仅作修补No Position序 涂装部位

Grade除锈等级

Paintcode涂料牌号

DFTWFTDFTWFTStage(μm)(μm)施工干膜湿膜阶段颜色

18页共25页Remark备注7384R.brown1507384R.brown1502897384Brown150289Slipway船台施工7384R.brown150289Dk.船坞7922L.green10012579517467R.brownBlack12575149110Block分段2 outsideofrudder Sa2.5直底，包括舵外表3Rudderhorn andskeg 外表挂舵臂、3

Sa2.5

Sameasverticalbottom与直底相同呆木 insd.内表 – Nopainting不涂装Rudderinside4 舵内表5I.C.C.P.zone5外加阴极电流保护区

Block分段

app.beforecls.封板前施工St27102Black250439St27102Black2504397922L.green100125Sa2.57951R.brown1251497467Black751107922L.green100125干舷飞溅区 Sa2.5 7528CNC603450907528CNC603450907922L.green100125Topside,bulwarkoutside,bellmonth干舷、舷墙外表、锚穴

7951

R.brown

125

149

BlockSa2.57951R.brown125149Sa2.57951R.brown125149分段侧外板涂装7528Blue10985090示意图7528Blue10985090Dk.船坞

ThedetailsseethePaintingarrangementonsideplate详细参照舷variousmarksonshell外板上标志

underW.L.水线以下aboveW.L.水线以上

Dock船坞Dock船坞

Onecoat一度Onecoat一度9–72389–7238White–7238White锚、锚链

Maker’sstd– 制造厂标准二Exposedareas(hullandoutfitting)露天区域（船体及舾装件）7528R.brown507528R.brown5090pier码头7430R.brown125151Block7430Grey1251517528R.brown5090

Blockoutside&inside防浪罩内、外表ForemastandradarmastSa2.57466Sa2.57466Grey125192分段7528Cream5090pier码头Buff31427430R.brown125151BlockSa2.57466Grey125192分段Grey51777528R.brown5090pier码头艏桅、雷达桅外表Bulwarkinsideandhatchcoamingoutside舷墙内表面，舱围外表

Sa2.5

19

25页No Position序 涂装部位

Grade除锈等级

Paintcode涂料牌号

Color颜色

DFT WFT(μm) (μm)干膜 湿膜

phase施工阶段

Remark备注Winchandlifeboatdavit绞盘及吊艇柱 –

s，thefinalcoatsameasmaindck752）制造厂标准，完工面漆和主甲板一样752）

Grey5177Mooringfitting out-

7102

150

263

Slipwaysuchas side外bitts,fairleader, 表Roller带缆桩、

St2 7102

Black

150

263 船台导缆钳滚轮等Inside 系泊设备 内表

Nopainting不涂装7568

75

分段7528分段7528R.brown50907430R.brown125151BlockHatchcoveroutside舱口盖外表舱口盖下表Rubbergasketofhatch舱口盖下表Rubbergasketofhatch7466Grey125192coverSa2.57568G.green75115舱口盖下橡皮槽内

Sa2.5 7420Sa2

R.brown 40

67 Block分段Block分段Fittingforhatchcoveron7430Fittingforhatchcoveron7430R.brown1251519thehatchcoamingSt37466Grey125192舱围顶部舱口盖附件7528R.brown5090Belowthetop7430R.brown125151船台pier码头Sa2.57466Sa2.57466Grey125192分段Grey51777528R.brown5090pier码头Cranefoudationoutside克令吊座外表

ofC..Abovethetop7430R.brownAbovethetop7430R.brown125151 BlockofC.. Sa2.5以上74667528GreyCream1255019290分段pier码头Buff3142集装箱支柱顶Cranefoundationinside克令吊座内表

7430

R.brown

125

151

Block分段

Grey5177 Foundationofdeckmachine

Pier码头Exposedmaindeck,forecastleandpoopdeck露天主甲板，艏楼、艉楼甲板Handrailandstanchion formaindeck,forecastledeck扶手及支柱Superstructureexposeddeck上建各层甲板

St37466GreySt37466Grey1251927568G.green75115Sa2.57420R.brown40677528R.brown50907568G.green75115Sa2.57420R.brown40677528R.brown50907430R.brown125151St37466Grey1251927528R.brown50907430R.brown1251517528

GreyR.brown

12550

19290

Pier码头Workshop车间进行pier码头Pier码头

2025页No Position序 涂装部位Superstructurehandrail上建各层栏杆Superstructureanddeckhouseoutside上建及甲板室外表

GradeSt3

Paintcode涂料牌号

Color颜色

DFT WFT(μm) (μm)7430Grey7430Grey1501817528Cream50907430R.brown125151

phase施工阶段Pier码头Sa27466Sa27466Grey125192分段Grey51777528Cream5090pier码头Buff31427430R.brown125151Block

Remark备注Funneloutside烟囱外表

Sa2 74667528

GreyBlack

12550

19290

分段pier码头

ThedetailsseethesymbleofTopoffunneloutside烟囱顶板外表

Sa2

74307466

R.brownGrey

125125

151192

Block分段

funnel详见烟囱标Symboloffunnel烟囱标志21ExhaustpipeofOutfunneloutside外表伸出烟囱的21

Sameassurrounding+alkydenamel(7238),thecolor 志图– asowner’srequirements同四周+醇酸面漆，颜色按船东要求7260Alumin.7260Alumin.2578t27260 Alumin. 25 53– Nopainting不涂装S pier排气管

in内表Lifeboatembarkation, lightdavit,lamppost,flagstaff架，灯杆，旗杆Deckcrane,provisioncrane甲板克令吊，杂物吊

车间7430R.brown7430R.brown125151St37466Grey1251927528Cream5090码头pier Buff3142– Thecolor