环氧树脂自流平施工方案书

PAGE1CompanyIntrooductiion企业介绍2ConditioonofSubsttrate基层要求3PerformaanceIIndex性能指标4ConstrucctionProceedureDesiggnforrEpoxxyFlooor环氧地坪施工方案案设计5ExpansioonjoiintTrreatmeent伸缩缝处理6Quote报价7OrganizaationChartt项目组织架构图8ApplicattionEEquipmmentDDetaills主要施工机械设备备表PRODUCTWARRAANTY9产品质保书范本10On-siteTestiinganndDettectioon现场检测检验11PlanforrEHSandQQualittyConntrolEHS计划及质量量控制计划12Mainachhievemmentsinthhelattest33yearrs近三年的主要施工工业绩企业介绍

CompanyIntroduction万筑涂料（昆山）有限公司是加拿大VOKOR化学公司自1998年在中国大陆注册投资的独资公司，专业生产多种地面涂装保护材料，并提供相应的施工及技术服务。自建厂以来，先后承接了上海大众（发动机二厂）、上海通用汽车、无锡约克空调、太仓特灵空调、上海置信变压器、上海延锋汽车饰件系统有限公司、上海华虹NEC、菲利浦、日本精工NSK、苏州松下半导体、ALPS、昆山统一、康师傅食品、苏州罗技电子、佰电（苏州）有限公司、上海圣戈班研发中心、杭州娃哈哈集团等并深受好评。

VokorPaint(Kunshan)Co.,Ltd.isawhollyforeign-ownedenterpriseinvestedandregisteredin1998intheChinesemainlandbyCanadianVOKORChemicalCompany,specializingintheproductionofavarietyoffloorcoatingandprotectivematerialsandrenderingtherelatedconstructionandtechnicalservices.Sinceitsinception,thecompanyhasundertakenthefloorconstructionforourcustomersandreceivedwellcommentsfromthem,includingShanghaiVolkswagen(EngineFactoryB),ShanghaiGeneralMotor,WuxiYorkAirconditioning,TaicangTraneairconditioning,ShanghaiZhixinTransformerCo.,Ltd.,ShanghaiYanfengVisteonAutomotiveTrimSystemsCo.,Ltd.,ShanghaiHuahongNECElectronicsCo.,Ltd.,Philips,NipponSeiko-NSK,SuzhouMatsushitaSemiconductorCo.,Ltd.,ALPS,Uni-President(Kunshan),MasterKangFood,LogitechElectronic(Suzhou),BenchmarkElectronics(Suzhou),SaintGobainR&DCenter(Shanghai)andWahaha(Hangzhou)etc..公司地址位于昆山经济技术开发区内。内设技术部、工程部、生产部等多种职能部门，拥有高素质的专业技术人员、专业施工人员及严密的公司管理体系。先进的实验室设备及生产设备，充分保障了公司的新产品开发能力及日生产产品的品质。ThecompanyislocatedattheKunshanEconomicandTechnicalDevelopmentZone,IthasseveralfunctionaldepartmentssuchasTechnical,EngineeringandProduction,withhigh-caliberprofessionaltechniciansandconstructionworkersaswellasrigorousmanagementsystem.AdvancedlabfacilitiesandproductionequipmentcansufficientlyensureourR&Dcapacityofnewproductsandqualityofourdailyproducts.2002年,万筑涂料(昆山)有限公司相继取得了新加坡普利美国际(PolymerInternational)有限公司、英国汇亨在中国华东地区的代理权，我们致力于将世界上最优秀的地坪材料提供给中国的广大用户。In2002,VokorPaint(Kunshan)Co.,LtdhadsuccessivelybecameanageninEastChinaofcompaniesincludingSingaporePolymerInternationalCo.,Ltd..andBritishFlowcreteCo.,Ltd.Weareaimedatprovidingtheworld'smostexcellentcoatingmaterialtoChineseconsumers.基层的要求ConditionofsubstrateThecompressivestrengthofthesubstratemustbeatleast25N/mm2.基层的抗压强度至少达到25N/mm2。Thesubstratemustbefreefromrisingdamp.Shouldthemoisturecontentisabove75%RHasperBS8203,HydrasealDPMSurfaceDampMembranehastobeusedatadditionalcharge.基层不受地下潮气的影响，如基层的相对湿度高于75%-根据英国标准BS8203，必须采用防潮层HydrasealDPM，费用另计。Thesubstratemustbesteeltroweltosmooth;基层须钢抹平以确保表面光滑，平整。平整度ContouroftheSystemCoatingsThefinishedsystemwillfollowthegeneralcontourofthesubstrate.Repairallfloordefectssuchasoilcontaminatedareas,cracks,workingjoints,scratchesandsoonbyusingFlowtexF1repairmortar.Thepriceissubjecttoadditionalcharges,shouldremedialworksaffectmorethan1.5%ofthetotalarea;Thetoleranceofthefloorlevelis+/-3mmover2meter.最终的面层与基层的平整度保持一致。地面上的油污，裂缝，施工缝，破损部位将以适当的方式进行清理修补。但此报价仅含不超过总面积1.5%的费用。平整度要求为2米靠尺+/-3mm.其他OthersTheClienttakescarethattheambientconditionswillbeaccordingtothematerialrequirements.,i.e.theareatobecoatedwillbeprotectedagainstwaterandthetemperaturewillbehighenoughinordertocarryoutcoatingapplicationworks.业主确保施工区的大气条件能符合环氧材料施工相关的要求，如：所涂装区域不能进水，气温不能过低，等等。Assoonasanareahasbeenfinishedwithcoatingsandinspected&handoveredtoclient,theclienttakesovertheresponsibilityforproperprotectionagainstanymisusebyotherparties.已完成并经验收后的区域，业主将承担对此区域进行保护，使之不受其他施工单位的破坏。PERFORMANCEINDEXESOFVOKORSELF-LEVELINGEPOXYFLOORCOATING:万筑牌环氧自流平地坪涂料性能指标：1、物理性能指标：

1.IndexesofPhysicalProperties:硬度肖氏硬度85以上HardnesssShoreHaardnesss85orabbove柔韧性1mmFlexibillity1mm抗压强度EN19685MPCompresssiveSStrenggth85MP伸张强度270kg//cm2TensileStrenngth270kg//cm2耐磨强度DIN53109975mgAbrasionnResiistancceDIN53109975mg耐冲击性(Φ1"500mm11000g))无龟裂ImpactRResisttance(Φ1"500mm11000g))Nocrackk触指干5H(20℃)FingerTTouchDry5H(20℃)坚结24H(20℃))Hardenedd24H(20℃))完全固化7天(20℃)CompleteelySoolidiffied7days((20°CC)施工温度5℃-45℃ConstrucctionTempeeraturre5℃-45℃2、化学性能指标：

2.IndexesofChemicalProperties:硫酸2０%良SulfuriccAciddGood氢氧化钠５０%优SodiumHHydroxxideExcellennt硝酸5%良NitricaacidGood盐酸5%良HydrochlloricacidGood甲、乙酮良MethylEEthylKetonneGood二甲苯优DimethyllbenzeeneExcellennt汽油优GasolineeExcellennt水优WaterExcellenntDESIGNOFCONSTRUCTIONPROPOSALOFVOKORSELF-LEVELINGEPOXYFLOOR:万筑牌环氧地坪涂料施工工艺设计：1、地面处理：我司使用美国进口Blastrac地面喷砂机对地面进行喷砂处理。通过机器内高强度的钨钢高速喷射地面并反弹回收，对地面进行彻底打毛处理，增加其粗糙度，去除地表旧涂层,空鼓及油污,并使地面处于均匀粗糙状态,极大增强地面与环氧地坪的接触面积,从而增强其附着力，提高了整个系统的使用寿命，一般喷砂处理过的地坪是打磨处理的三倍以上。GroundTreatment:WeusetheBlastracgroundsandblastertoconductthesand-blasting.treatmentfortheground.Themachineejectshigh-speedhigh-strengthtungstensteelstothegroundandthesteelsarereboundedbythegroundandreclaimedbythemachine.Bythisway,thoroughlymakethegroundabrasive,removethefloatdustsandemptybulges,andletthegroundtobeinaverycoarsecondition,thussignificantlyincreasethecontactareabetweenthefloorandtheepoxycoating,andtherebyincreasetheadhesionandextendthelifespanofthewholesystemtwicelongerthangrindingthefloor.2、滚涂封闭底漆DF-111:DF—111底漆为无溶剂高固体含量清漆，渗透力极强，彻底铆固水泥地面。并通过底漆渗透固化封堵地表毛细孔。

RollercoatthesealingprimerDF-111:DF-111isasolvent-freevarnishwithhighsolidcontent.Withitsexcellentosmosis,itcanthoroughlymortisethecementground.Andsolidifyandsealthecapillaryholesonthegroundsurface.镘涂中间漆DS-111：将DS-111中涂与一定比列的石英砂混合搅拌均匀后，镘涂于地面，将地面的坑洞及不平整处进行找平，同时提高整个系统的抗重压、承重性能。

TrowelingofIntermediatepaintDS-111:AftermixingthequartzsandwiththeDS-111asperthespecifiedratioandtrowelthemevenlyontheground,levelingthefloorbyfillingpossibleexistingpitsandholes.Inaddition,thiscanincreasethewholesystem’spressureresistanceandloadperformance.打磨中间漆。Polishtheintermediatepaint5、地坪收光：环氧中涂打磨后，用吸尘器对地面进行清洁，为了将灰尘、颗粒减少到最低，在镘涂面漆前，用纯环氧中涂对打磨后的中涂进行批刮、收光（此工艺尤其适用于防尘要求高的制药、电子、半导体等车间、净化室）。CalecderFinish:Afterpolishingepoxyintermediate,cleanthefloorwithvacuumcleanertoensurethedustandparticlesdecreasetotheleast.trowelthepolishedintermediatepaintevenlywithpureepoxyintermediatepaintbeforetrowellingcoatingthefinish.(theprocesssuitsforworkshopsandcleanrooms,whichneedgreatquailtyofdustproof,likepharmacy,electronandsemiconductor,etc.6、镘涂自流平面漆DZ-111：待中间漆涂层坚结后，用风动或电动砂轮机在其表面进行打磨，把刮涂留下的不平整处打平，并全部大面拉毛，之后将DZ-111与固化剂混合均匀施工

TrowelingofSurfacePaintDZ-111:Aftertheintermediatecoatinglayerishardened,grindthefloorwithapneumaticorelectricgrindertoleveltheunevennessleftbythescrapecoatingandmassivelymakethefloorcoarseinalargearea.Afterthis,mixtheDZ-111andhardenertoevenlyapplythemixtureonthefloor.防护：面漆施工完后，其四周用围栏围住，注明警示语。

Protection:Afterthesurfacepaintisapplied,thefloorisfencedandindicatedwithwarningwords.ExpansionJoint伸缩缝处理待油漆完全干燥后，进行伸缩缝的笔直切割，清理干净缝隙杂物，填灌弹性硅酮胶。Afterthepaintiscompletelydry,cuttheexpasionjointasthecrowfiles,cleanupcracks,andfillthemwithelasticsiliconeadhesive.因弹性硅酮胶优越的伸张性能,因此能够满足水泥基础伸缩缝正常收缩要求而不开裂。以防止伸缩缝开裂后，车频繁碾压、冲击造成其破损并逐渐成片脱落现象的发生。Duetoitsexcellentelasticity,thesiliconeadhesivecanreachthebasicrequirementofcementexpasionjointnotbeingcrackingtopreventitfrombeingcracking-offgraduallyafterbeingstikedandrolledfrequentlybymachines.报价单(2mm环氧自流平地面涂料)

Quotation(2mmSelf-LevelingEpoxyFloorCoating)报价QUOTATION项目Item产品名称NameofProduuct用量（m²）Dosage((m²)单价（RMB/kg）

U/P(RMB//kg)总价（RMB）TotalPrrice((RMB)1基层处理

SubsstrateeTreaatmentt采用Blastrrac喷砂机机喷砂SanndblasstedwwithBBlastrracsaandblaaster²2伸缩逢处理（保留留打胶）TrreatmeentoffExpaansionnJoinnt(Reeserveedforrgluiing)3环氧树脂底漆DFF-111EpoxyreesinpprimerrDF-1111²4环氧树脂中涂DSS-111

EEpoxyresinninteermediiateccoatinngDS--111²5环氧树脂自流平DDZ-1111

Epoxyyresiinsellf-levvelinggDZ-1111²6施工费ConsttructiionExxpensees²总价：2mm环氧氧树脂自流平平RMB：元/m²（含税）（优优惠至）Totalprrice:2mmEppoxyrresinself--levellingRRMB:yyuan/mm²(incclusivveoftax)..综合税率为6.5%。质保期三三年。施工结结束经双方验验收合格后开开具正规发票票。主要施工机械设备表ApplicationEquipmentDetails设备机具名称EquipmenntNamme设备型号Type单位Unit计划数量PlannedQ’ty备注Remark无尘研磨机SweepGrrindinngMacchineLINAX台set2日本进口专用设备备JapaanImpportedd地面抛丸机BlastraccMachhineBlastracc台set1美国进口专用设备USAImpoorted手动砂浆搅拌器Manualmmortarrmixeer台set1进口专用设备IImportted镘刀Trowel汉斯把pc3台湾TaiwanImporrted滚筒Roller把pc3湿度仪MoistureeMeteer台set1中国China含水率测试仪Moistureeconttentttesterr台set1进口Importedd产品质保书范本PRODUCTWARRANTYProduct:……产品名称：…AsatechnicalmanufactureroftheResinFlooringSystem,VokorPaint(kunshan)Co.,Ltdwillguaranteethefollowingtechnicalpropertiesofthematerial.作为专业地坪制造生产商，万筑涂料（昆山）有限公司将对产品的以下技术指标加以质量保证。Thesystemwillmeetaminimumcompressivestrengthof……N/mm2,tensilestrengthof……N/mm2andflexuralstrengthof……N/mm2.地坪系统将符合最低限度的抗压强度：……N/mm2，抗拉力：……N/mm2和抗弯强度：……N/mm2。Thecompletedsystemwillcuretoreceivefoottrafficafter48hoursandfulltrafficafter120hours,subjecttoambienttemperaturesofgreaterthan20C. 在大气温度大于20℃的情况下，地坪施工后48小时能接受在上面行走。完全干硬时间为120小时。3. Subjecttopropersurfacepreparationandsuitabilityofsubstrate,thesystemwillprovidehighqualitybondingtosubstrateandwillnotdebond. 在适当的表面处理和适合的基层的前提下，地坪将提供高质量与基层的粘结性能而不脱落。Debondingisclassifiedaslossofbondofthesystemtoconcretesubstrate(notinclusiveofcohesivefailureofconcrete). 脱落的含义是指地坪失去与混凝土基层的粘结力（不包括由于混凝土面层本身粘结性能差所引起的脱落）。Thesystemwillretainahygienicseamlessfinishandwillnotcrackorcurl(subjecttosection7below).系统将提供一卫生，无缝且不会开裂或卷曲的地坪（根据第7部分）。5. Thesystemisresistanttotheapprovedrangeofprocessingandcleaningchemicals,assuminggoodhousekeeping,afterperiodof7daysattemperaturesofgreaterthan15Cintheproposedarea.Clientsmustsubmitforapprovallistsofanychemicalslikelytobeused. 在生产区域内，大气温度大于15℃，养护7天后，在良好保养管理前提下，地坪能有效地抵抗一系列的化学清洁剂。业主需提供一份可能会用到的化学品清单。6. Thesystemwillprovideaneasytoclean,chemicalresistanceandhardwearingfloorfinish.系统将提供一个易于清洁、耐化学腐蚀及耐磨的地坪。Thisguaranteeisvalidfor……yearsandissubjectto:本质量保证的有效期为3年，并需以下条件为前提:Satisfactorystandardofinstallationandworkmanshipinaccordancewiththespecificationandtechnicaldataprovided. 根据产品的技术规范和技术资料提供良好的施工。 Theconcreteshallbelessthan75%RHwhentestedtoBS8203:1987priortothesystemapplication. 地坪施工前，混凝土的相对湿度应小于75%。（此为英国标准BS8203:1987）。 Thisguaranteeexcludesanydefectsdueto: 本质保书不包括因以下原因而导致的损坏：Thestructuralmovementorfailureoftheconcreteslab.Ingressofwaterorothercontaminantse.g. 结构变形或混凝土基层断裂。水份渗入或其他污染物的因素， Satisfactorycleaningmaintenance&generalhousekeeping. 良好的清洁保养措施和管理。 Floorfinishwillnotbesubjecttotemperaturesinexcessof60C,andthatnoseveretemperaturecyclingwilloccur. 地面环境在不超过60℃温度，并没有强烈的循环温差发生。 Theguaranteeisbasedonfairwearandtearusageoftheinstalledsystem. 以上质保书是建立在合理地使用地坪的基础上。材料供应商：万筑涂料（昆山）有限公司MaterialSupplier:VokorPaint(kunshan)Co.,Ltd现场检测检验SiteInspection&Test1.工地由项目经理组织安排，落实现场具体工作，及时和业主沟通，不能擅离职守，每天合理详细安排技术人员和工施工工人的日常工作量及进度。定时定期，项目经理，技术人员，和施工队长开例会，如发现问题及时校正。Theworkonsitewillbeorganizedbytheprojectmanager,andimplementthedetaildailyworkonsiteandcommunicatewiththeownerontime.Weeklymeetingwillbeheldamongprojectmanager,technician,andforeman,iffindanyproblemsandadjustthemontime.2.检测方法InspectionandTestingMethods1）混凝土基面的检查：Inspectionoftheconcretesubstrate进入工地现场，公司技术人员检测混凝土是否空鼓，疏松，用回弹仪检测强度，用干湿仪检测混凝土的基层含水率。（含水率不超过6%）Whentheworkerbeonthesite,thetechnicianwillcheckifthereisvoidsontheconcretesubstrate,ortheconcreteisloose,andtestingthestrengthwithpull-offmeter,andalsotestthemoisturecontentwithmoisturemeter.Themoisturecontentsshallbenomorethan6%.2)上述条件符合的情况下，做2m2的材料样板自检，如达到要求，方可大面积施工。Whentheabove-mentionedallpassthetest,thenwilldoa2m2benchmarksampleonsiteifthesampleisokthencanstarttheapplicationforbigarea.3）每做一道工序，技术人员检测每道工序是否符合下一步施工。Afterfinisheachlayer,thetechnicianwilltesteachlayerispassedornot,ifpassedthencandonextstepoftheapplication.4)如做完整体系统，由技术人员同业主，监理三方共同验收，如有不符合要求的区域，及时修复。Whenthewholesystemisdone,thetechnicianwillgowiththeowner,andSupervisionCompanyinspectsthesite,andifthereisareanotpassedthenrepairsthatareaontime.EHS计划和质量量控制计划EHSPlannandQualiityCoontrollPlann1.施工工人进进入现场前，办办理相关的保保险及体检手手续，在施工工过程中，工工人严格按照照产品安全技技术说明书规规范操作，主主要操作人员员定期体检。Beforetthewoorkerssgottotheesitee,allltheworkeersshhoulddothheinssurancceanddheallthexxaminaation,,duriingthheappplicattionpperiodds,thheworrkerswillcompllywitththeeMSDSSrequuiremeenttoodottheappplicaation,,andappliicatioonworrkerswillgethhealthhexamminatiionreegularrly.2.本项目材料料（主料及相相关辅料）由由万筑涂料