LOTO,TAGOUT,LOCKOUT 安全锁定管理程序

LOTO,TAGOUT,LOCKOUT安全锁定管理程序安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Purpose1.ToensurethatShanghaiGeneralMotors(herein为了确保上海通用汽车有限公司(以下afterreferredtoasSGM)hasandmaintainsaneffectiveprogramtopreventenergy-outinaccidenttosecureemployees’andcompany’ssafety.企业财产安全。ScopeofApplication2.Thisprocedureappliestothecontrolofenergyduringmaintenance,installation,adjustmentofmachinesandequipment.Itisalsotobeusedasa间的能量控制。本程序也可作为按合同规定在guidelineforcontractorswhomayberequiredbycontract,todoworkinSGM.定义3.DefinitionsLock,Tag,&TestEnergyControlProcedureisageneraltermforthemethodusedtomakesurethatanyequipmentwhichcontainsoneormoreenergysource(s)whichcouldharmyou,hasbeenmadesecuretoallowyoutoworksafely.职责4.ResponsibilitiesEmployeeswhoareexposedtothereleaseof4.1所有可能暴露在危急hazardousenergyduringthemaintenance,装、调整等工作的人员必需遵循该程序以消installation,adjustment,trouble-shootingorrepairofequipmentmustabidebytheLock,TagandTest除或控制危急。EnergyControlProceduretoeliminateorcontroltheirexposuretohazardousenergy.Employeeswhowilldothelock-outshould4.2attendthelock-outtraining.HRareresponsibleforprovidingthelock-outtraining.Eachdepartmenthasresponsibilitytoensureall4.3contractorsmustabidebythisprocedure.程序。5.工作程序5.WorkProcedure.锁定、标签和测试能量控制告示各要素，5.1.Lock,Tag&TestEnergyControlProcessismadeupofmanyindividualelementswhicharerequiredbysuccessfulimplementation.请在使用前核对网上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司机密(密级C2)CONFIDENTIAL(LEVELC2)4.4.61/8安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Lockofflocksprovidedwillbeusedto5.1.1安全锁用于控制危急能量。这些锁只允controlhazardousenergy.Thelocksshallhavea其锁芯孔各不相似。安全singlekeyandhavenotalikecores.Thelockswillbeidentifiedtobeabletodeterminewhomthelock于锁柜子、工具箱等其他方面。hasbeenassignedto.LockOfflockswillonlybeusedtosecurehazardousenergysources,andwillnotbeusedtosecurelockers,toolboxes,andthelike.AnumberofdifferenttypesofLockOff5.1.2锁定装置/剪刀型搭扣有许多不同类型scissors(hasps)areavailabletosuitavarietyofapplications.Eachtypeofhaspwillallowseveral允许同时有几把锁挂在上面。lockstohangingonitatthesametime.Forjobsthathavemorethanonehazard5.1.3公用锁钥匙盒用于andmorethanonepersonworking量源和一个以上员工工作时。公用锁的钥匙可ontheequipment,akeysafe’canbeused.TheGeneralPurposeLockkeyscanbelockedinthe以放在公用锁钥匙盒中，公用锁钥匙盒由个人keysafeandthepersonownPersonalLockwill锁锁住，公用锁钥匙盒应固定在能量源附近。beplacedonthekeysafe.Thekeysafemaybecheckedourormountedbytheenergysource.Lock,Tag&TestEnergyControlPlacards5.1.4测试能量控制告示安全锁定能量告示将布置在:5.1.4.1Placardsaretobeplaced:,Onequipmentwithmultipleenergysources.,具有多种能量的设备Whereisolatingdevicesforasingleenergysourcemightnotbereadilyapparent.的地方。ThePlacardsidentifyenergysources,methodsofenergycontrol,eachLockOffpoint5.1.4.2andthemethodsofverification.各个关闭处和验证方式。GenerallockregisterformThisgenerallockRegisterFormistoindicate5.1.5公用锁使用登记aboutotherpersonnel’slock-off,suchasshiftchanges.Itisthereforeimportant,thatthelock知别人锁numberisenteredontotheregister,toidentifywhereeachGeneralPurposelockisbeingused.锁号填入登记表是很重要的，以便识别每一把公用锁正在何处被使用。5.1.6Thepreferredsystemofstandardsafety5.1.6标准安全操作程序优先的工作方式是operatingprocedureistocontrolexposuretoharmfulenergysourcesthroughLockOff.Some况得到控制。有些任务taskscannotbeperformedusingtheLock,TagandTestEnergyControlProcedure.Insuchcases,thereisexposuretohazardousenergyandthework请在使用前核对网上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司机密(密级C2)CONFIDENTIAL(LEVELC2)4.4.62/8安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01mustbecarriedoutwithPowerOn,a<Standard情况下，必需签发《工OperatingProcedure>mustbeissued.AnyoneissuingaPermittoWorkmustfirstassesstherisk性，并且确认将采纳某种安全方式进行工作而andendurethatasafesystemofworkwillbeemployedwithoutexposuretothehazardousenergy.锁定、挂标签和测试的经过5.2.Lock,Tag&TestEnergyControlProcessPriortocommencingLockOff,performa5.2.1visualinspectionoftheequipment/plantandensure行目视检查,确认不存在其他的危急性。thatnoadditionalhazardsarepresent.Identifythetasksrequiredtocompletethe5.2.2job.Identifytheenergysourceswhichmight5.2.3区的能量。参照“锁affectthetaskarea.Whereapplicable,refertothe定、挂标签和测Tag&TestEnergyControlPlacard”的电源已关断，分离，释放，断开或阻断任何Ensureallpowersuppliesareturnedoff;release,discharge,disconnectorblockanysourcesofstoredenergy.Allsourcesofenergy,bothkinetic能(储存的能量)，包括:energy(energyinmotion)andpotentialenergy(storedenergy)mustbeconsidered,andinclude:,电气线路,液压系统,ElectricalCircuitsHydraulicSystemsPressurizedWaterSystemsGassupplySystems,气动系统,PneumaticSystems,GravitySystems,重力系统SpringSystemsProcessLiquidSystemsSteam,蒸汽,Conveyors,传送机械Theindividualpersonallock/locksaretobefitted.Ifmorethanonepersonisinvolved,alockoutdeviceorhaspmustbefittedsothateachpersoncanfittheirownpersonalsafetylock.一个以上，必需使用剪necessarytoLockOffmorethantwo人都powersources,asetofkeyed-alikelocksshouldbeobtainedfromthekeysafe.Thereisonlyonekeyforeachsetofkeyed-alikelocks,sowhenallpowersourcesarelockedoff,thiskeyshouldbe中,配备剪刀型搭扣，并用个人锁锁定公用锁钥placedinthekeysafewhichmustbefittedwithamulti-lockhaspandbesecuredwitheachindividualpersonallock.请在使用前核对网上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司机密(密级C2)CONFIDENTIAL(LEVELC2)4.4.63/8安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Testandverifythatallenergysources5.2.5havebeenneutralized.Performtaskand,oncompletion,remove5.2.6取下个人锁。personallock(s).5.2.7Oncealllocksareremovedthelastpersontodososhouldundertakeavisualsafety在开头执行启动程序commencingthestartupprocedure全检查，并通知与设备相关人员，作业已经完andnotifyotherswhomayneedtousetheequipment/plantthatthetaskiscomplete.Lock,Tag&TestEnergyControl5.2.8Procedurecaninvolvemuchmorethanjust仅是切断电源。它还disconnectingthepowersource.Itcouldmeanblockingorde-energizingallpossiblesourcesof管中某种物质的流淌。在motion,ortheflowofasubstanceinapipelineor大多数情况下，锁Inmostcases,Lock,Tag&TestEnergy锁定机构，从根本上防止使用设备和防止能量ControlProcedurerequirestheuseofalockingmechanismtophysicallypreventtheuseofequipmentormovementofenergy.安全锁定流程图5.2.9ThisprocessisshowninaflowchartappendedtothisProcedure.换班的锁定程序5.3ShiftChangeLockOffProcedure在设备被锁起eventofashiftchangeduringajobwhenequipmentislockedoff,thefollowingsequence全部人员的安全。mustbefollowedtoensuretheprotectionofallemployees.5.3.1员工应使用公用锁，并填写一份锁定登5.3.1Theemployeewilldrawa“generalpurposelock”fromthekeysafeandcompleteaLockOff的作业。registerformgivingthedetailofthetasktobedone.Thisgeneralpurposelockwillbefittedto5.3.2取下员工自己beforeremovaloftheemployeesown挂到personalsafetylock..5.3.3Thegeneralpurposelockwillbetransferredtogetherwithshiftchangerecord..下一班。请在使用前核对网上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司机密(密级C2)CONFIDENTIAL(LEVELC2)4.4.64/8安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Thefollowingshiftwillthenattachtheirown5.3.4然后，下一班人员将使用其自己的个人andreturnthegeneral锁替换公用锁。任何时候都不应将不带锁的搭purposelock”tothesafe.AtnotimeshouldthehaspbeleftwithoutaGeneralPurposeLockinplace.验证锁定5.4.VerificationoflockoffEnsurestoredorresidualenergyhasbeen5.4.1余的能量已被消除或有neutralized.Thepressureingas,air,hydraulic,效隔离。管路中存在的气体、空气、液压油、steamandwaterlinesshouldbereleasediftheypresentahazardtotheemployeesdoingthetask.Insomecaseslineswillneedtobedrained,应将其释放。在有些情况disconnected.Whenamechanismis排空或断开。当某一机构处于张力或者压力状undertensionorpressure,suchasaspring,态下，例如弹簧、传送带、冲压机，假若可能conveyor,press;pinning,blocking,bleedingdownorsomeothermeansofrestrictingmaybe销子、阻挡块necessaryifanyoneislikelytobeatrisk.等方式有效隔离。5.4.2.Ensurethattheequipmentisdisconnected5.4.2没有危急，fromenergysource(s)byfirstcheckingthatnopersonnelarelikelytobeatrisk,thenverify然后操作启动按钮，验证设备的隔离状态，从isolationoftheequipmentbyoperatingthepushbuttonorothernormaloperatingcontrol(s).启动程序5.5StartupprocedureBeforethemachineryreturntonormaloperation:在设备重新启动运行5.5.1Checkthemachineryandtheimmediatearea围相关区域内无杂物。aroundthemachineryisclear.5.5.2Checkworkareastoensurethatallemployeesaresafelypositionedorremovedfromthearea.验证所有的设备控制和防护装置均处5.5.3Verifythatallequipmentcontrolsandguardsareintheirproperposition.RemoveLockOffdevicesandre-energizethe5.5.4置，并且重新给机器设备接machinery.通能量。5.5.5NotifyaffectedemployeesthattheLockremovaliscompleteandtheplant/machineryisreadyforuse.设备已预备好使用。Lockremoval5.6安全锁的去除Wheneachpersonfinishestheirworkandwillremovetheirpersonal5.6.1lock.请在使用前核对网上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司机密(密级C2)CONFIDENTIAL(LEVELC2)4.4.65/8安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01Exceptthroughthefollowingactions,the5.6.2假若不是该锁的removalofanotherperson’slockwillbesubjectto须遵循以下程序，否则取走他人的个人锁将按《EmployeePenaltyRules工违纪处理方式》处理。IdentifytheownerbytheIDnumberonthelockortheI.D.Tag.锁的拥有人。,Searchfortheemployee.,查找该员工。,Incaseitisverifiedleftsiteorisunavailable.TheAuthorizedLockRemovalFormshouldbefilledinandconfirmedbyAreaManager.Thedesignatedpersonshalltakeoffthelock.Newmachinery5.7新的机器设备AllnewmachinerymustbecapableofLock,Tag所有新的机器设备必需Controloftheprimaryenergy执行锁定、Priortoanynewequipmentbeing备在投入使用之前，主管工程师和安全保卫科broughtintoservice,acompetentEngineerandamemberoftheS.F.S.section(orshopSafety表)必需对其进行审Representative),mustreviewittoensuretheLock被简单锁定。必要时在适当Offcanbereadilyachievedandifnecessary,that的地方作标记，包括在适用的地方张贴“锁propersigning,includingthepostingofaLock,Tag&TestEnergyControlPlacard”whereapplicable,isprovided.5.8检查5.8InspectionAllequipmentwillbesubjecttoperiodicinspectionbyaCompetentLockOffPerson(s).查，其目的应在于:5.8.1Knowtheimplementationofthisprocedure执行情况。bythepersonswhomaintaintheequipment.识别和改进程序中的任何不足之处,5.8.2IdentifyandCorrectanyinadequaciesintheprocedures改进执行方式。5.8.3Improvetheimplementationmethod5.8.4这些审查应以书面形式完OHS5.8.4Theseauditsshallbecompletedinwriting推动组进行andsubmittedtotheSafetyCommissionforreviewandtakefeasibleactions.部门应独立监视锁定、挂标签和测试规5.8.5Eachdepartmentshallindependentlymonitortheimplementationoflock,tagandtestaccordingtooperatingsituation.5.8.6Incaseproblemsarefound,itshallbedealt请在使用前核对网上此文件的最新有效版本Pleasecheckthelatestversionofthedocumentontheserverbeforeyouuseit公司机密(密级C2)CONFIDENTIAL(LEVELC2)4.4.66/8安全锁定管理程序OHSP11-04ManagementProcedureforSafetyLock-out2.01正及预防措施管理程序》执行with《ManagementProcedureforAccidents,Incidents,Non-conformances,CorrectiveandPreventiveActions》5.9培训Training依据需要和应用，可将培训分成三个层Therewillbethreelevelsoftrainingaccordingto次。needandapplication.一般性认识，对所有公司员工，包括管理5.9.1GeneralawarenessoftheLock,Tag&TestEnergyControlProcedureanditsimplicationswill人员都要进行培训，认识锁定、挂标签和测试begiventoallSGMemployeesincludingStaff.(OrientationTraining).上岗培训，对每一位要求进行机器或设5.9.2.SuitabletrainingshallbegiventoeveryemployeewhoisrequiredtoLock,Tag&Test备锁定、挂标签和测试工作的员工都要进行。machineryorequipment.Therequirementto标签和测试工作的要求能够包括生Lock,Tag&Testmayincludeproductiontasks(e.g.Presssetting).satisfactorilycompletedthecourseanddemonstratedcompetencemaybereferredtoasa主管人员”。CompetentLock-OffPerson”Thetrainingshallinclude:OverviewofLock,Tag&TestEnergyControlProcedureHazardAwarenessSafeOperatingProcedures,锁定装置和身份识别,DevicesandIdentificationExplanationofformsofenergyandtheirisolation5.9.35.9.3SpecificInstructiononthepracticaluseineveryarea.Thetrainingmustinvolveverification解程度，并要求进行oftheindividualunderstandingofthesubjectandsome