切片机预防性保养

1、Preventive maintenance预防性的维护2010当心! Take care!2当心!Take care!3当心! Take care!4当心! Take care!5当心! Take care!6当心! Take care!7维护时间表 定期进行下列预防性检查和维护工作对于操作人员及机床的安全都非常重要。 正确的定期维护能够减少生产停工时间，并且为机床在保证产品质量的情况下具有 更长的使用寿命奠定基础。如果机床发生故障或对机床进行修理之后，应立即针对 故障或修理进行相应的检查和维护。 只有及时地对机床进行检查和维护，才能保证机床的无故障顺利运行和安全性。 Maintenance

2、 schedule The following list of intervals for preventive control and maintenance work is an important integral element for the safety of the operating personnel and the machine. Timely and proper execution will reduce production downtimes and form the basis of a long service life of the machine, pro

3、viding good production quality. If faults occur or after the execution of repairs, the control and maintenance work must be performed in relation to the respective faults or repairs. Fault-free operation and safety can only be guaranteed by the timely execution of control and maintenance work. 8切割过程

4、中During cutting 每天，在每次切割 前Daily before each cutting operation 每次切割后After each cutting procedure 检查 Check 固定轴承和活动轴承的温度 Temperature of the fixed and moveable bearings - 线匝的切割线结构 Wire structure winding spool 清洁 Clean - 工件支承台 Workpiece support 检查 Check - 检查导轮的磨损情况 Check the wire guide rollers for wear 检

5、查换向轮的校准情况和运行时间 Check the deflection rollers dor alignment and running time 清洁 Clean - 浆液斗 Slurry drawer - 浆液喷嘴 Slurry nozzles 1. 时间间隔 Interval 维护指导 Maintenance instruction 9Cleaning the workpiece support 清洁工件支承台时间间隔 Interval - 每天 Daily - 每次切割前 Before each cutting procedure 作业 Work - 将支承台表面的浆液沉淀清除干净。

6、 Remove the slurry deposits from the support surface. 10 Cleaning the slurry drawer 清洁浆液斗时间间隔 Interval- 每次切割后 After each cutting procedure 作业 Work - 清洁浆液斗 Clean the slurry drawer. Cleaning the slurry nozzles清洁浆液喷嘴时间间隔 Interval- 每次切割后 After each cutting procedure 作业 Work - 并将其清洁。and clean them. 11每周或

7、机床长期停 用前 或运行 125 个小时 后。Weekly or before longer shutdowns of the machine or after 125 hours 清洁 Clean - 管路清洁 Pipe cleaning - 切割区域和线匝 Cutting area and winder - 浆液过滤管 Slurry filter tub - 浆液过滤器 Slurry filter 检查 Check - 检查换向轮轴承 Check deflection roller bearings - 浆液过滤器 Slurry filter 2. 时间间隔 Interval 维护指导 M

8、aintenance instruction 12 Pipe cleaning 管路清洁 时间间隔 Interval - 每周 Weekly - 机床长期停用前 Before longer shutdowns of the machine - 运行 125 个小时后。 After 125 hours 作业 Work - 冲洗浆液管道。 Flush the slurry pipes. 13Cleaning the cutting and winding area 清洁切割区域和绕线区域时间间隔 Interval - 每周 Weekly - 机床长期停用前 Before longer shutdo

9、wns of the machine - 运行 125 个小时后。 After 125 hours 作业 Work - 清洁切割区域和绕线区域的浆液沉淀。Clean the cutting and winding area from slurry deposits. Slurry filter tub 浆液过滤管时间间隔 Interval - 每周 Weekly - 机床长期停用前 Before longer shutdowns of the machine - 运行 125 个小时后。 After 125 hours 作业 Work - 清洁切割区域的浆液过滤管。 Clean the slu

10、rry filter tub in the cutting area. 14Slurry tank -Empty the slurry tank completely. -Remove deposits in the tank, clean the slurry tank with water. - Refill flushing carrier fluid. - Connect all hoses including slurry nozzles. - Run the flushing carrier fluid for at least 2 hours. - Swivel pulleys

11、of traversing devices and load cells must be cleaned well, so that the gap of 1 mm is free of dirt. - Empty the tank if flushing is completed. - Replace the slurry filter if necessary. Note: Flushing carrier fluid may be used several times3. 时间间隔 Interval 维护指导 Maintenance instruction 每周或机床长期停 用前 或运行

12、 125 个小时 后。Weekly or before longer shutdowns of the machine or after 125 hours 15每月，或运行 500 个小时后。 Monthly or after 500 hours 清洁 Clean - 测力轮 Load-measuring roller 检查 Check - 测力轮 Load-measuring roller - 球面座圈 Spherical seats - 轴承冷却单元的旋转式衬片Rotary lead-through bearing cooling unit - 线匝驱动皮带Belt to winder

13、drive 进给滑块单元的压缩空气Compressed air for feed slide unit 4. 时间间隔 Interval 维护指导 Maintenance instruction 16 Load-measuring roller 测力轮 时间间隔 Interval - 每月。 Monthly - 运行 500 个小时后。After 500 hours 作业 Work - 如果需要，清洁测力轮上的浆液。If necessary, clean the load-measuring roller from slurry. - 检查固定环和测力轮轴承之间的间隙 （约 1mm）。 Che

14、ck the 1 mm gap between the fixed ring and the roller bearing17 Feed slide unit 进给滑块单元时间间隔 Interval - 每月 Monthly - 运行 500 个小时后。 After 500 hours检查 Check - 检查压力表上的压力。 Check the pressure at the pressure gauge 18每 3 月，或运行 1500 小时后。every 3 months or after 1500 hours 润滑 Lubricate - 进给丝杆 Feed spindle - 导轨架

15、直线导轨 Guide carriage / linear guides 活动轴承和固定轴承 Moveable and fixed bearings - 活动轴承的轴承衬套 Bearing bushes, moveable bearing - 固定轴承的轴承衬套 Bearing bushes, fixed bearing 检查 Check - 排线装置制动器 Sealing air - 密封空气, 空气维护单元的压力开关 Pressure switch air maintenance unit - 冷却水连接 Cooling water connections 5. 时间间隔 Interval

16、维护指导 Maintenance instruction 19 Adjust sealing air 调节密封空气时间间隔 Interval - 每 3 个月。 Every 3 months - 运行 1500 个小时后。After 1500 hours 检查Check - 根据下表检查压力。 Check the pressures according to the following table20 Lubricating the feed spindle 进给丝杆的润滑时间间隔 Interval - 每 3 个月Every 3 months - 运行 1500 个小时后After 1500

17、 hours 作业 Work - 重新润滑进给丝杆Re-lubricate the feed spindle. 润滑剂 Lubricant Isoflex Topas NCA52 (Klber 公司 )21Isoflex Topas NCA52 (KLBER 公司 )Klberplex BEM 34-132 BP Emergol HLP 220Turmopast MA2 (LUBCON 公司 ) STABURAGS NBU30 (KLBER 公司 ) 进给模块的直线导轨， 进给模块的丝杆 Linear guides feed module, Spindles feed module 轴承润滑

18、（活动轴承和固定轴承） Bearing lubrication (moveable and fixed bearings) 齿轮装置的搅拌器 Gear unit agitator 活动轴承和固定轴承的轴承衬套Bearing bushes moveable and fixed bearings 活动轴承和固定轴承的球面座圈 Spherical seat moveable and fixed bearings 润滑剂 Lubricant 应用对象 Use 22Lubricate the guide carriages of the linear guides 润滑直线导轨的导轨架 时间间隔 Interval - 每 3 个月Every 3 months - 运行 1500 个小时后After 1500 hours 作业 Work - 重新润滑直线导轨的导轨架 Re-lubricate the guide carriages of the linear guides. 润滑剂 Lubricant Isoflex Topas NCA52 (Klber 公司 )23 Lubricate the moveable and fixed bearings润滑活动轴承和固定