大电流端子及蓄能油封弹簧

1、SiS ElectronicsNew energy era, the current is unimpeded hereElectronics Self-Locking & Shield Sealing Component1Company Profile SiS ElectronicsEnergy conversion, storage, and transmission is largely based on electricity transmission, electricity cables and connecting devices as a carrier of energy a

2、cquisition, storage is sent to the electrical equipment. SiS Electronics has developed a new type of Bidirectional-spiral Canted-Spring Touching-Finger (SiS ) for Increasingly high demand for high-current connector, , constitute more than one column deformation point of contact (up to 160 points or

3、more). More than 100,000 cycles, The current density and temperature of Touching-Finger close to the transmission cable, the insertion force of about 10N.Founded in 2011, SiSe professionally produced spring finger and the micro elastic components, the company has a CNC center, the Touching-Finger wo

4、rkshop, laboratory. Obtained ISO9001 quality system certification in 2012, The company has a number of national Invention patents, and product testing by international standards.Electronics Locking Sealing Patent Code :2.7 / 2.X - Bidirectional-spiral Canted-Spring Touching-Finger 2.8 / 2.X - SiS Hi

5、gh current contact2.3 / 2.6 - B2B high current contact2.3 - GB 7pin Electric Vehicle charger2.0 - SfS Locking Canted Spring2.2 - Connecting advice with Locking Canted SpringSiS ElectronicsTouching-FingerSiSeComponentsISO 90012Delivering Solution that Perform SiS Electronics offers a series of Spring

6、 Touching-Finger contacts for connectors field and the ability to deliver standard or customer solutions to meet the most stringent current requirements. Our interconnect current range from 1A to 1600A, includes SiS Contacts, USC contacts, SqS contacts,The structure is a main body and a Canted-Sprin

7、g Touching-Finger. The contacts with Canted-Spring Touching-Finger can offer following perfect parameters.Lower contact resistance Lower temperature riseLower insertion and withdrawal Force or normal forceHigh current ability(1A to 1600A)High cycles (up to 100,000)High frequency vibration testing (u

8、p to 50G or more)Spring in Spring Contacts (SiS)SiS3.60SiS6.00SiS9.05SiS12.0Universal Spring Contacts (USC BTB)The current range of SiS series Jack is 10-1600A, the Canted-Spring Touching-Finger offers more 160 touching points. More than 100,000 cycles to meet the plug life, 50G vibration testing, c

9、urrent density and temperature close to the transmission cable, the insertion force of about 10N. USC ApplicationCanted-springTouching-finger The current range of USC series contact is 1-10A, the Canted-Spring Touching-Finger offers more 5 touching points at smaller space. More than 10,000 cycles, 2

10、5G vibration testing, current density and temperature close to the transmission conductor section. SMT PCBthe top component USCCanted Spring ApplicationUSCBoard to BoardMobile Phone SiS6.00 ContactGB EV ChargerCanted Oil-Sealing or Locking SpringThe Canted spring, both O-shaped spring ring is formed

11、 after welding to produce a radial pressure due to radial deformation of the inclined rows spring. Widely used in the oil seal , connected self-locking devices and shielded connectionSiS3.60 ContactSAE J1772 EV ChargerLocking and Power pin connecting AdviceTable of ContentsSiS Contacts .4-5Board to

12、Board USC.6-7Oil sealing Spring8Self-Locking Spring.9Medical Multi-Coil Spring10Machine Parts.11SiSe3SiS Contact SeriesSiSeC1, C2, OS1, OS2, TH1,TH2,TH3,TH4Dimension Show in mmSpecification and dimensions reference SiS contacts catalogStructureBodyAssembly Canted Spring-Finger, connecting Cable or c

13、opper Bar CopperCanted-Spring Touching-Finger Assembly into Body, connecting mated Pin.Cover Assembly into Body, Touching-Finger does not exit, and Importing pinSiS Contactthe deformation direction of Each ring finger PinBodyTouching FingerTouching-Finger can effectively enhance the cross-sectional

14、area of the finger touch, in order to ensure the current density of the cable, pins, finger touch and jack is basically the same.Frequent bidirectional spiral spring and pin plug, surface coated with the wear resistance of the silver, while adjusting with the size of the finger touch and pin to ensu

15、re that each ring spring pin inserted positive pressure in order to obtain less contact with the surface impedance RC and good insertion and extraction forces.Calculated on the bidirectional-way spiral spring touch the great multi-touch contact (up to 400) and insertion and extraction forces, to ach

16、ieve high current connector temperature rise, tens of thousands of mating cycles.C1 ContactsC2 ContactsOS1OS2TH1TH2TH4TH3SiSe TypePatent Code2.7 / 2.X 2.8 / 2.X 4SiS Contact SeriesC1, C2, OS1, OS2, TH1,TH2,TH3,TH4Dimension Show in mmSpecification and dimensions reference SiS contacts catalogSiSe Loa

17、ding Current and TemperatureRating Current (A)Max. Current（A）Time (Hrs)Temperature Rise （0C）Pin RatingCurrent (A)Max. Current（A）SiS1.52535SiS2.03040SiS2.53040SiS3.03550SiS4.055100SiS5.085120SiS6.0100150SiS8.0160220SiS10.0200275SiS12.0250350SiS14.0300420SiS16.0360480SiS18.0400550SiS20.0450600SiS22.05

18、00650SiS24.0550700SiS26.0600750SiS28.0650850SiS30.07201000Different plugs and sockets, different materials, Different load current table. Using MIL standard pins.Mechanical propertiesInsertion force and withdrawal force ：Touching-Finger elastic deformation of each ring is followed by gradualinsertio

19、n and gradually pull out gradually deformed, so the insertion force is gradually increased, pull out graduallyreduced, single-core is probably about 10N with the plug.Durability：Bidirectional spiral spring gradually elastic deformation can effectively improve the plug and receptacle mating cycles (u

20、p to 100K cycles).Vibration(GB-T2423.10-1995):According to the MIL-STD-202G method 204D condition D:Condition: a) Maximum total amplitude： 1.51mm or 30G b) Frequency: 10 to 2000Hz c) Test Condition: 10 to 2000to 10Hz ( a cycle), 1 cycle -20min 12cycls each direction; 36cycles in total (12H) Judgment

21、: no intermittency more than 1us.Shock (GB 2761-1994-4.16)： The mechanical shock:According to the MIL-STD-202G method 213B Condition ACondition: a) Shock application: 490.3N(50G) b) Normal duration: 11ms c) Waveform: half-sine d) Direction/Time: 3shocks each direction of 3 axes (18shock in all) Judg

22、ment: no intermittency more than 1us.The main technical parameters Use of materialsBody：Copper or Brass, Ni or Ag or AuBidirectional-spiral Canted Touching-Finger Copper, Ni or Ag or AuCover: Brass, NiElectrical properties Rating current：15A4800 A . Rating voltage：Customer-defined.Environmental perf

23、ormanceWorking Temperature：-40 To 1250C, a short period of time up to 1600C.Salt spray test: 48 hours, 96 hours-401250 C, (Special surface treatment, up to 720 hours).RoHS, REACH, demands.SiSe TypePatent Code2.7 / 2.X 2.8 / 2.X 5USC Contacts SeriesSiS Electronics research and development of a new Un

24、iversal Spring-Contact series (USC) (SiS ), constitute the multi-points touching (up to 10 points or more). Canted-Spring Touching-fingers which greatly increases the cross-sectional area of the current conductor. USC can pass 30G vibration test and 5A Current or more, Up to 100K cycles. The USC com

25、prises of a basic metal box with horizontal-Fixed beam and a Canted-Spring Touching-finger, The basic metal box manufactured using a Copper alloy, the Canted-Spring Touching-finger manufactured using a High elasticity-conductivity Copper alloy. SMT PCBthe top component Canted-springTouching-finger H

26、eightDimensions (mm) Operating HeightLWHA1.3mm2.501.701.300.801.30-0.80 Basic dimensionsPacking & SMT for Reflow ProcessParts are packed in carrier and reel. The width of carrier tape is 12mm or 16mm and the diameter of reel is 300mm which are according to the standard EIA-481. For packing quantity

27、see table below. Basic metal boxNormal force ：Reach Ring is probably about 0.2N around.Durability：Up to 100K Vibration(GB-T2423.10-1995):According to the MIL-STD-202G method 204D condition D:Condition: a) Maximum total amplitude： 1.51mm or 25G b) Frequency: 10 to 2000Hz c) Test Condition: 10 to 2000

28、to 10Hz ( a cycle), 1 cycle -20min 12cycls each direction; 36cycles in total (12H) Judgment: no intermittency more than 1us.Shock (GB 2761-1994-4.16)： The mechanical shock:According to the MIL-STD-202G method 213B Condition ACondition: a) Shock application: 490.3N(50G) b) Normal duration: 11ms c) Wa

29、veform: half-sine d) Direction/Time: 3shocks each direction of 3 axes (18shock in all) Judgment: no intermittency more than 1us. Use of materialsBasic Metal Box: Copper, Ni or Ag or Au Canted-Spring Touching-Finger: Copper, Ni or Ag or Au Mechanical properties Electrical propertiesContact Resistance

30、 : Max. 10 m Rating current：1.0A5.0A . Rating voltage：Customer-defined. Environmental performance RoHS, REACH, demandsOperating Temperature: Usable in temperatures between -40 and +85C.Humidity: Operable in 90% Relative Humidity (Temperature 40C).Lower Temperature : -57C(24hours) followed by-51C(48h

31、ours)High temperature: +85C(24hours) followed by 71C(144hours)Solder Systems: Suitable for lead free reflow soldering at 260C. Max. 3 x reflow cycles recommended. According to JEDEC Standard J-STD-020CHand SolderingWave line SolderingInfrared Reflow SolderingCanted-SpringTouching-fingerP.C.BStructur

32、eSiSeDimension Show in mmSpecification and dimensions reference USC contacts catalogPacking & SMT for Reflow ProcessSiSe TypeBTBST, RAPatent Code2.3 / 2.6 6Height( mm )Current( A )Dimensions (mm) Operating Height (mm)Rings(EA)LWHAUSC1.322.501.701.300.801.30-0.80534.201.851056.402.0015 Board to Board

33、 USC Contact SeriesUSC1.3mm-2.0AUSC1.3mm-3.0AUSC1.3mm-5.0A Board to Board USC_ST Connector Series (Straight)Height(mm)Dimensions (mm) Operating Height(mm)Rings(EA)Current( A )P(mm)L(mm)TL(mm)W(mm)USC_CT1.30,1.70,1.80,1.90 to 5.80Any Height22.542.54*n2.54*(n+1.0)3.50H to H-0.5532.542.54*n2.54*(n+1.0)

34、5.201052.542.54n2.54*(n+1.0)7.4015InsulatorCanted Touching-Finger Board to Board USC_RA Connector Series (R/A)Height(mm)Dimensions (mm) Operating Height(mm)Rings(EA)Current( A )P(mm)L(mm)TL(mm)W(mm)USC_R/A1.30,1.701.80,1.90 to 5.80Any Height22.542.54*n2.54*(n+1.0)3.00H to H-0.5532.542.54*n2.54*(n+1.

35、0)3.701042.542.54n2.54*(n+1.0)6.9015Soldering areaSoldering areaUSC Contacts SeriesSiSe TypeInsulatorBTBST, RADimension Show in mmSpecification and dimensions reference USC contacts catalogSiSeUSC_ST 2.0 to 5.0AUSC_R/A 2.0 to 5.0APatent Code2.3 / 2.6 7Oil seal skeleton structure composed of three pa

36、rts: oil seal body, strengthen the skeleton and the O-seal self-tightening spiral oblique oval spring. Sealing body is divided into in accordance with the different parts of the bottom of the waist, edge and sealing lip. Simmering Typically, in the free state, the inner diameter is smaller than the

37、shaft, i.e. with a certain amount of interference.Accordingly, when the Seal oil seal seat and the shaft is loaded, the contractile force of the pressure of the seal edge and the self-tightening of the coil spring on the axis a certain radial tightening force after a period of time to run, the press

38、ure will be rapidly reduced and even disappear thus, with oblique oval O-spring can always compensate oil seal tight force.The Canted ellipse O-Oil Seal SpringSUS316L, Hastelloy2000C, 200 hours, and 99.9% concentrated sulfuric acidOil Seal Spring Series ApplicationSkeleton oil seal structure diagram

39、Oil seal spring Material: Environmental performanceSiSeDimension Show in mm Other specifications of Canted-O-type oil seal spring see DrawingCS-0800-0000-0000 and 060-0000-009SiSe TypeCanted SpringFlat-Line Spring Canted Oil Seal SpringCanted Oil Seal Spring Flat-Line Oil Seal Spring Flat-Line Oil S

40、eal Spring8Built-in Skeleton Self-Locking O-spring SeriesSiSe TypeStainless SteelCopperDimension Show in mmSpecification and dimensions reference drawing CS-0300-0000-0002SiSeStructureBuilt-in skeleton self-locking spring loaded bone spring in the Canted-ellipse O-coil internal device, coil fixed V-

41、groove, the bone spring fixed coil in a V-shaped groove. After insertion of the plug with a V-shaped groove, the ramp-type spring compression deformation, when the coincidence of the two V-shaped grooves, the spring ring recovery deformation, the self-locking. The same principles when unpluggedO-Rin

42、g into V grooveLocking springV groovePatent Code :2.09Multi-Coil Spring seriesBackgroundSiSeDimension Show in mmOther specifications of Canted-O-type oil seal spring see Drawing CS-0900-0000-0000Multi-coil Spring meet the unique performance characteristics for minimally invasive and implantable medi

43、cal application, the form factor and degree of precision are required as medical OEMs integrate these into class3 probes and advices.The wire is wound into a coil (spring-type fashion), resulting in more flexibility. with the options of three to eight wires, which can be retracted leaving a lumen (tube), SiSe micro miniature coils allow medical OEMs to tailor application designs to their unique r