管道文件25363-5310v2a mk返回0版ftc wps42gtaw12

1、25363-5310-V2A-MK00-0972 RevKitimat Modernization PO No.: 25363-5310-POA-MK00-0002 DDR No.: 33FTCWelding Procedure Seller Doc. No.: 11088-ZJ-330-Equipment 25363-5310-V2A-MK00-0972 RevKitimat Modernization PO No.: 25363-5310-POA-MK00-0002 DDR No.: 33FTCWelding Procedure Seller Doc. No.: 11088-ZJ-330-

2、Equipment 02013-4-r Reason The typo AsDBsubmittedesCode2.DBmustcarefullyproofsubmittals to ensure apply only if DB truly iftheGlobular Transfer Mode i/s1. Paragraph8.2.4in25363-0000-3PS-SS01-0004requiresprocedureswhicharequalifiedbytestingmust beapprovedbyanindependentinspectionauthority. ReviewerAS

3、SUMEStheAWSCertifiedWeldingon the Procedure Qualification Record fulfills this requirement with the person being independent from the Referenceparagraph8.1.12in25363-0000-3PS-SS01-0004. WPSiswritten&qualifiedfor theshort circuiting mode of transfer for GMso known as interrupted arThis mode of transf

4、er for this s is NOT ALLOWED. Supplieuse another process& requalify the WPS for globular or spray transfer; or submit an SDDR requesting a deviation from the MR requirements.TheSDDRMUSTspecificallyaddresseachshortcircuitGMAWWPS;wheretheWPS(s)wereused adequate for the specific connections.Procedureis

5、Code3andshallnotbeusedunlessanSDDRisapprovedbyIf an SDDR is approved, all remaining comments are editorial & the WPS can be given a Code 1 & coorections made for future work.1of12LLRONTRT to proceed does not constitute acceptance or approval of design detail, yses, test methods, or material develope

6、d or selected by Seller/Contractor, and does not Revise & Resubmit. Work may NOT incorporated Revise & Resubmit. Work Review not required. Work may proceed subject to incorporation Cancelled. / DDR Numbers: Reviewed AnthonyDiscipline: EquipmentNo. (if PO / CONTRACT NO PROJECT 0002MK00POA531025363253

7、63-5310-V2A-MK00-Rev大连碧海环保Dalian Bihai Environmental Protection Equipment Co.LtdWeldingProcedureWELDINGPage1of2 of PassorWeld Layer(s) 焊工Filler Metals Diam. 直极s) or25363-5310-V2A-MK00-Rev大连碧海环保Dalian Bihai Environmental Protection Equipment Co.LtdWeldingProcedureWELDINGPage1of2 of PassorWeld Layer(s

8、) 焊工Filler Metals Diam. 直极s) or wire Feed Speed 断丝速度1150-20-182-SeeDESIGN USED使用接头设计Type: 角焊缝Single 单面Double Weld 双面焊缝Backing衬垫:Yes是No否 Root Opening 根部间隙:0-2mm Root Face Dimensio尺寸 N.A Groove Angle 坡口角度: N.A BackingGouging刨焊根YesNo Method 方法: ITION ition ofGroove 凹槽位置Fillet填角: 1F 2F 3F 4F 5F Vertical

9、 Progressio方向: Up上 Down 下XELECTRICAL CHARACTERISTICS 电特性Transfer Mode (FCAW) : Short-Circuiting 短路 Current电流: DCEP X DCENPulsed Other : N.AVoltageSource BASE METALS MaterialSpec材料标准GB/T 1591-TypeorGrade)类型Thickness 厚度: 3mm Groove 坡口Fillet填角6mm Diameter (Pipe) 直径（管）: 50It is impole to be both semi-au

10、tomatic & machine. Correct to show only semi-automatic.TECHNIQUE StringerorWeaveBead:直线或横向摆Stringer 直Multi-pass or Single Pass (per side多道或单道（ 每边）Number of Electrodes Longitudinal N.ALateral横向: Contact Tube to Work DistancePeening 锤击:not allowedFILLER METALS Specification规定 : GB/T8110-2008 Classific

11、ation分类 ER50-6(E70S-SHIELDING Flux 助焊剂: Gas气体 on组份 Electrode-Flux(Class)焊丝-焊剂（）:/ Flow Rate : 15-20L/minGas CupSize 气体嘴咀尺寸TWELD HEAT TREATMENT TempTime 时: 加热/PREHEAT 预先加热PreheatTemp预先加热温度 assTemp焊层温度Min10 Maxass Cleaning small shovel and Wire brush小铲 钢丝刷Procedure is for single pass weld, so there is

12、 no iss temperature or interpSinglePassDate:PreparedBy: SantanuAuthorized Zis 焊接方法: Type Manual 手工 semi-Automatic X半自动 Machine 机械 Automatic 25363-5310-V2A-MK00-Rev大连碧海环保Dalian Bihai Environmental Protection Equipment Co.Ltd25363-5310-V2A-MK00-Rev大连碧海环保Dalian Bihai Environmental Protection Equipment

13、Co.LtdPage2of3 ofSee25363-5310-V2A-MK00-0972 Rev大连碧海环保Dalian Bihai Environmental Protection Equipment PROCEDURE QUALIFICATION RECORDS(PQR) 焊接工艺评WELDING PROCEDURE 焊接工Page1ofDB/PQR/AWS/GMAW12Rev.: 焊道或焊Filler25363-5310-V2A-MK00-0972 Rev大连碧海环保Dalian Bihai Environmental Protection Equipment PROCEDURE QUA

14、LIFICATION RECORDS(PQR) 焊接工艺评WELDING PROCEDURE 焊接工Page1ofDB/PQR/AWS/GMAW12Rev.: 焊道或焊Filler填充金 度级 类型&极s) or wire Feed Spee1 DC See Joi 4 ofDESIGNUSED使用接头设计 Type: 角焊缝 FilletSingle 单面 Double Weld 双面焊缝Backing衬垫:Yes是 No否 Root Opening 根部间隙 Root Face Dimensio尺寸：N.A Groove Angle 坡口角度: N.ABacking Gouging背部清根

15、Yes No Method方法: ITION 位ition ofGroove凹槽位置 Fillet 填角Vertical 方向Up 上Down 下ELECTRICAL CHARACTERISTICS TransferModeFCAW Short-Circuiting短路Globular熔滴Spray Current 电流: DCEP X DCEN Pulsed Other : N.ABASE METALS 母MaterialSpec材料标准:GB/T1591-2008 Type or (Grade)类型: Q345BThickness 厚度: 板12mm/管5mm Groove 坡填角 Dia

16、meterPipe)直径（）: TECHNIQUE 技StringerorWeaveBead: 直线或横向摆动焊道 摆Multi-pass orSingle Pass (perside): Single Number of Electrodes 电焊条ContactTube to WorkDistance导电嘴到工件距离6-13mm Peening锤击: None ass Cleaning 焊 层small shovel and Wire 小铲和钢丝刷FILLER METALS 焊Specification 规定 : GB/T8110-2008 ClassificationER50-6(ER7

17、0S-6)Gas 气体 ition组份Ar80%+CO220% Flow Rate 速度 :18L/minGas Cup Size气体嘴咀尺寸: TWELD HEAT TREATMENT 焊后热处Notrequired Temp 温度 N.A Time时间:N/ARate ofheating/cooling : 加热/冷却速度： PREHEAT PreheatTemp预先加热温度 assTemp焊层温度Min12 Max最PQRNo.:DB/PQR/AWS/GMAW-12Date: Authorized ZiWelding 焊接方法Type Manual 手工 semi-Automatic X

18、半自Machine 机械 Automatic 25363-5310-V2A-MK00-0972 Rev大连碧海环保Dalian Bihai Environmental Protection25363-5310-V2A-MK00-0972 Rev大连碧海环保Dalian Bihai Environmental Protection Equipment 5 ofDB/PQR/AWS/GMAW12Rev.: Page 2 ofDetails 接头详图 25363-5310-V2A-MK00-0972 Rev大连碧海环保Dalian Bihai Environmental Protection Equ

19、ipment 6 ofDB/PQR/AWS/GMAW12Rev.: Page 3 of TestTENSILE TEST 拉伸试验Specimen 试 Thickness 厚25363-5310-V2A-MK00-0972 Rev大连碧海环保Dalian Bihai Environmental Protection Equipment 6 ofDB/PQR/AWS/GMAW12Rev.: Page 3 of TestTENSILE TEST 拉伸试验Specimen 试 Thickness 厚 UltimateTotal UltimateUnit Stress(N/mm2)re& GUIDED

20、 BEND TESTS Specimen 试Type of结备VISUAL INSPECTION 目Appearance 外观：Acceptable 可接FILLET WELD TEST RESULTS 角焊缝试验结Undercut 咬边： Acceptable 可接Minimum size multiple Maximum size 最小尺寸多最大尺寸单porosity 管状孔隙 Acceptable 可接Macroetch 宏观腐Macroetch 宏观腐Convexity凸性Acceptable 可接受1. 1.GMAW12-1 Test date 测试日期 2013.4.12. 3. 3. GMAW12-34. 4. GMAW12-WitnessbResult结果:Acceptable Other Tests:其他测试: N/AWelders name 焊：Li MingjuClockNo号 BH30 Tests Conducted by :测试人 Dalian Bihai Environmental Protection Equipment Co.Ltd