试验程序m004压载水系统preloading and ballasting system rev0-issue official

1、Doc. Title: Commising Procedure for Preloading and Ballasting SystemDoc. No.:-M004-Preloading and Ballasting System Project No.: H6001Unit:R-550D Jack-up Drilling UnitREVI0SIGNDATEPREPAREDREVIEWEDAPPROVED中 船 黄 埔船 舶CSSC HUANGPU WENCHONG SHIPBUILDING COMPANY LIMITEDTHIS DATA (OR) PARTS THEREOF, ARE HP

2、WS PROPERTY AND THUS SHALL NOT BE USED IN ANY FORM WITHOUT PERMISTABLE OF CONTENTSGENERAL 概述31e 目的1.11.21.3Pur3Responsibility 职责3s and Drawings 参阅的文件和图纸Reference.3SYSTEM DESCRIPTION 系统描述62SCOPE 范围63PRE-REQUISITES 前提条件74EXECUTION 执行75System Checklist 系统检查5.15.25.35.4.7Safety precautions 安保措施8nel depl

3、oyment 现场调度9FieldInspection by Vendors Service Represenive 服务商检查9ING PROCEDURES 调试程序96COMMIS6.16.26.36.4Test of filling9Test of preload lines (during Afloat Conditions)10DumStriptest (to be performed after full pre-loading for Jacking-up).10test.11TABLES 表格1178. TEST ACCEPTANCE 测试验收19GENERAL 概述1e 目的

4、1.1 PurThe pure of this procedure is to give clear instructions for the activities to be carried out tocomplete the commising of the described system.To ensure proper installation of preloading and ballasting systemTo demonstrate the operational capabilities of the preloading and ballasting system这个

5、程序的目的是为了给予工作明确的指示，实行完整的调试系统描述。确认预压载与压载水系统的安装是否正确演示预压载与压载水系统的性能1.2 Responsibility 职责Any updates/revis of thiswill be the responsibility of the Commising Team. Anydeviations from this procedure willhave to beed. In case of major changes in the workdescribedhis procedure (e.g. reduced scope of operatin

6、g tests to be performed), a reviof theprocedure is required.任何更新/文件的修改都是调试团队的义务程序任何的偏差都需将这个程序的工作必须修改程序版本（例如：减少操作测试）下来假如发生变化，s and Drawings 参阅的文件和图纸1.3Reference1.3.1enance Manuals 操作和维修手册Operation and MaAzcue Bilge Ballast Pump Operation & Maenance ManualRitz Raw WatRitz Preloump Operation & Maenance

7、 Manualump Operation & Maenance Manual1.3.2Engineering Drawings 工程图纸NO.Drawing No.DescriptionRemarkaHP6001-M430-04Pump Room (S) LayoutbHP6001-M430-05Air Compressor Room LayoutcHP6001-M430-17Preloump Layout1.3.3Mechanical and Electrical Completion Inspection Test Record 机电完工ItemDescriptionInitialName

8、DateMCReview Mechanical Inspection Test Reports for:机械检查测试Bilge ballast pump #1Bilge ballast pump #2Raw watump #1Raw watump #2Raw watump #3PreloumpPreloading and Ballasting SystemH6001-BW512.01-001H6001-BW512.01-002H6001-BW512.01-003H6001-BW512.01-004H6001-BW512.01-005H6001-BW512.01-006H6001-BW512.0

9、1-007dHP6001-P463-01Sea water serviystemeHP6001-P512-01Preloading and ballasting systemfHP6001-E612-01480V Main Switchboard 1# & MaCC 1# Single Line DiagramgHP6001-E612-02480V Main Switchboard 2# & MaCC 2# Single Line DiagramhHP6001-E612-03480V Emergency Switchboard & E-MCC Single Line DiagramiHP600

10、1-E613-01230V Main Switchboard 1# Single Line DiagramjHP6001-E613-02230V Main Switchboard 2# Single Line DiagramkHP6001-E620-12Level Gauging & Valve Remote Control Electrical System DiagramH6001-BW512.01-008H6001-BW512.01-009H6001-BW512.01-010H6001-BW512.01-011H6001-BW512.01-012H6001-BW512.01-013H60

11、01-BW512.01-014H6001-BW512.01-015Sea Water ServiystemH6001-RW463.01-001H6001-RW463.01-002H6001-RW463.01-003H6001-RW463.01-004H6001-RW463.01-006H6001-RW463.01-007ECReview Electrical Inspection Test Reports for：电气检查测试Bilge ballast pump #1Bilge ballast pump #2Raw watump #1Raw watump #2Raw watump #3Prel

12、oumpICReview Instrument Inspection Test Reports for:仪表检查测试Level Transmitter for Full Depth Preload1CLevel Transmitter for Full Depth Preload/Drill Water1PLevel Transmitter for Brine/PreloadLevel Transmitter for Full Depth Preload/Drill Water2PLevel Transmitter for Full Depth Preload2PLevel Transmitt

13、er for Full Depth Preload3PLevel Transmitter for Full Depth Preload4PSYSTEM DESCRIPTION 系统描述2The preload and ballast system is designed to implement the following functions:a) To adjust rig floating condition and preload condition.Sea chest should be used during floating condition; raw water tower s

14、hould be used during operation condition (air gap)b) To dump the sea water in preloadafter the preload operation.During afloat condition, the bilge/ballast pump and preloump will be used to ballast and de-ballast thenesary. At jack-up condition, the raw watump will supply the water for the preload o

15、perationand the dump lines with isolation valves will discharge the sea water overboard. The striplines will stripthe remaining water and minimize the waterheas far assible.SCOPE 范围3This commising procedure is dividedo 4 sections:a.b.c.d.Test of Filling and DumValves.Test of the Preload/Ballast Line

16、s (during afloat condition)Test of the DumValves (after Jacking-up)Test of the Bilge/Ballast PumpLevel Transmitter for Full Depth Preload5PLevel Transmitter for Full Depth Preload6PLevel Transmitter for Full Depth Preload7PLevel Transmitter for Full Depth Preload8PLevel Transmitter for Full Depth Pr

17、eload9CLevel Transmitter for Full Depth Preload8SLevel Transmitter for Full Depth Preload7SLevel Transmitter for Full Depth Preload6SLevel Transmitter for Full Depth Preload5SLevel Transmitter for Full Depth Preload4SLevel Transmitter for Full Depth Preload3SLevel Transmitter for Full Depth Preload2

18、SLevel Transmitter for Full Depth Preload/Drill Water2SLevel Transmitter for Full Depth Preload/Drill Water1SPRE-REQUISITES 前提条件4All the equipment shall be properly installed.All thpe lines shall be properly installed and hydro tested.All the electrical control panel and cables shall be properly ins

19、talled and connected.All the instrumentscalibrated.hpe lines and equipment skid shall be properly installed andThe following is required for sucsfulcommising of the system:Two-way radio setsDigital multimeter Megger testerClammeterTachometerSource of electrical Source of sea waterer (either ship or

20、shore)Note: All test instruments shall bear evidence of calibration within 12 months of test.所有设备应正确安装。所有的管道应正确安装,水电测试所有电气控制面板和电缆应正确安装和连接。橇装管道和设备的所有仪器应正确安装和校准下面是为了调试成功所需的系统:对讲机数字万用表绝缘测量表钳形电流表转速表主电源（船电或岸电）EXECUTION 执行55.1 System Checklist 系统检查No.Description描述Initial初始Name名字Date日期5.1.1Ensure all thpel

21、ines and flanges have been properly installed, tightened and prere tested.5.1.2Ensure level transmitters for all Preloadhave been properly installed.5.1.3Ensure raw watumps have been properly installed.5.1.4Ensure all remote valves are properly installed, inspected and tested.5.2 Safety precautions

22、安保措施No.Description描述Initial初始Name名字Date日期5.2.1All commising activities must be in accordance with the HPWS Permit-to-Work System.所有的调试活动必须依照黄埔船厂操作规范进行5.2.2The Permit-to-Work System shall specify the conditions of work and precautions to be taken during the execution of the commis ing work to protect

23、nel, plant and the environment.操作规范将明确工作的条件和调试工作的预防措施将被采取以此保护 ，设备和环境5.2.3All commis ingnel shall receive training to the level of their individual responsibilities on the Permit-to-Work System prior to its commencement.所有的调试 应该培训个人的责任感在开始调试之前5.2.4All activities shall be carried out in accordance wit

24、h the HPWS Safety Procedures, Project Standards and Sutory Regulations.所有活动被执行前依照安全规程，项目标准和法定5.2.5HPWS commis ing engineers and supervisors will ensure t allnel involved he activity / work scope assist he completion of hazard identification as per HPWS procedure.调试工程师和主管将确保所有人参加完成本次活动帮助完成识别在每一个调试程序5

25、.1.5Verify cleanliness and proper installation of all filters and strainers5.1.6Verifyt all mechanical completion for all disciplines are completed and signed off.5.1.7Verifyt all dump valves ared wiBSs.5.1.8Ensure the extended spindles and gear boxes are properly installed for the filling and dumva

26、lves.5.1.9Check and ensure the operators of the filling and dumvalves are acsible.5.1.10Ensure the running test for the ballast pump and general service pump is conducted.nel deployment 现场调度5.3Fieldive 服务商检查5.4Inspection by Vendors Service RepresenING PROCEDURES 调试程序6COMMIS6.1 Test of fillingNo.Desc

27、riptionHPWSAODABS6.1.1Refer to System Pre-Checklist section 5.1.6.1.2Operate the filling valves one by one.6.1.3Check the obstructive free operation of the valve extended spindles and gear box.6.1.4Recordable 2.0No.Description描述Initial初始Name名字Date日期5.4.1All the mechanical components of the system ar

28、e installed tovendors specification系统所有的机械按照规格安装5.4.2All the electrical components of the system are installed tovendors specification系统所有的电气按照规格安装5.4.3Vendors service engineer to verifyt the system is ready andsafe to be start up and commised供应商工程师确保系统可以安全的开始调试内容No.Description描述Initial初始Name名字Date日

29、期5.3.1Ensure requirednel are sioned at the area for operation of the filling and dumvalves.5.3.2Ensure requirednel are sioned near the bilge ballast pump and raw watump and Preloump.5.3.3Ensure requirednel are sioned at preloadfor sounding of the.6.2Test of preload lines (during Afloat Conditions)6.

30、3Dumtest (to be performed after full pre-loading for Jacking-up)No.DescriptionHPWSAODABS6.3.1Ensure the main hull is jacked up and the full preloading is completed and maained until a stable condition is obtained.6.3.2Verify all the manually performedsoundings and remote level gauging from VMS. Reco

31、rdable 3.0.6.3.3Operate the dumvalve for the preloadone at one time.6.3.4Verify the opening of the dumvalves by observing the discharge both from the VMS display and at the quayside.6.3.5Shut the dump valve once the is unable to dump. Record the time taken, manual sounding and remo evel gauging (VMS

32、) in Tables 3.0.6.3.6Continuously operate other dump valves until all preload water are dumped.6.3.7Record the time taken, manual sounding and remoevel gaugingNo.DescriptionHPWSAODABS6.2.1Notify allnel involvedt the preloadingabout to be started.6.2.2Check all preloadounding and recordables 2.06.2.3

33、Align the ballast pump to take suction from starboard sea chest and discharge to preload09C6.2.4Once the water level he reaches 1 meter, stop the ballast pump and record the time taken, manual sounding and remote level gauging (VMS) able 2.0.6.2.5Continue preloading to otherone by one in starboard u

34、sing the ballast pump and record the time taken, manual sounding and remo evel gauging (VMS) ables 2.0 once the water reaches 1 meter.6.2.6Change over to general service pump for otherin port side and perform the preloading. Record the time taken, manual sounding and remo evel gauging (VMS) ables 2.

35、0 once the water reaches 1 meter.6.4Striptest表格7TABLESTable 1.0Equipment DataNo.序号Item项目Design设计值Name Plate铭牌内容HPWS船厂1Bilge Ballast Pump #11.1Location 位置Auxiliary Pump Room P1.2Maker 制造商AZCUE1.3M型号LN-VP-125-3151.4Tag ID 设备1.5Capacity 容量300m3/h1.6Dry Weight 浄重350Kg2Bilge Ballast Pump #22.1Location 位置

36、Auxiliary Pump Room S2.2Maker 制造商AZCUE2.3M型号LN-VP-125-3152.4Tag ID 设备2.5Capacity 容量300m3/h2.6Dry Weight 浄重350KgNo.DescriptionHPWSAODABS6.4.1Continued from 6.3. Ensure all the preloadare fully dumped.6.4.2Check all preloadoundings and recordable 4.0.6.4.3Align the suction from Preload09C to overboard

37、 discharge via bilge ballast pump.6.4.4Start the pump and strip theas far assible.6.4.5Check the sounding and recordable 4.0.6.4.6Continuously strip all starboard preloadusing bilge ballast pump and record the soundingable 4.0.6.4.7Change other one to strip the port side preloadone by one.6.4.8Check

38、 and record the soundingsable 4.0.(VMS)ables 3.0.Table 2.0Test Data of Filling and DumValvesNo.NoObstructive Free Operation of ValveHPWSAODABSFilling ValveDumValveyesnoyesno1PL / DW 1P2PL / BR3PL / DW 2P3Raw Watump #13.1Location 位置FWD Leg3.2Maker 制造商Ritz3.3M型号SU16-500/3/U3.4Tag ID 设备3.5Capacity 容量50

39、0m3/h3.6Dry Weight 浄重1589Kg4Raw Watump #24.1Location 位置STBD Leg4.2Maker 制造商Ritz4.3M型号SU16-500/3/U4.4Tag ID 设备4.5Capacity 容量500m3/h4.6Dry Weight 浄重1589Kg5Raw Watump #35.1Location 位置Port Leg5.2Maker 制造商Ritz5.3M型号SU16-500/3/U5.4Tag ID 设备5.5Capacity 容量500m3/h5.6Dry Weight 浄重1589Kg6Preloump6.1Location 位置

40、Port Leg6.2Maker 制造商Ritz6.3M型号SU22-1025/016.4Tag ID 设备6.5Capacity 容量1025m3/h6.6Dry Weight 浄重1721Kg4PL 2P5PL 3P6PL 4P7PL 5P8PL 6P9PL 7P10PL 8P11PL 9C12PL 8S13PL 7S14PL 6S15PL 5S16PL 4S17PL 3S18PL 2S19PL/DW 2S20PL/DW 1S21PL 1CTable 3.0Preload Test DataNo.PreloadCapacity (m3)TimeTaken (minutes)SoundingPump in UseHPWSAODABSInitial LevelFinal LevelBilge Ballast PumpPreload PumpRaw Water PumpManualVMSMan