标签培训教材

1、TRAINING PROGRAM（培训教材）ByChieng Tiong Han21st October 20021Brady Label Basics标签基础What are labels, how are they made & where they can be used（什么是标签，标签是怎样制造的，我们怎样使用标签）2Agenda ItemsLabel Constructions标签结构Imaging Technologies/Systems打印技术THT ribbons热转移色带3What youll be able to do你将能做到Speak confidently on t

2、he construction of a label很自信地讲解标签结构Understand various Brady materials and the compatible printing media了解贝迪的各种材料和匹配的色带和标签Know the various imaging technologies了解各种打印技术Recommend products推荐产品4LABEL CONSTRUCTIONHOW ARE LABELS MADE?标签结构，标签是如何制造的？5Typical Label Construction标签的基本结构Substrate (facestock/fil

3、m) 基材6Topcoat 涂层Substrate基材Typical Label Construction标签的基本结构7Topcoat涂层Substrate基材Adhesive粘胶Typical Label Construction标签的基本结构8TopcoatSubstrateAdhesiveLiner 底纸Typical Label Construction910Complex Label Construction11TOPCOAT涂层12TopcoatPolymeric coating applied to substrate附着在基材上的聚合物To provide functiona

4、l surface功能层printable (Laser/THT/Inkjet/Dot Matrix)可打印(激光/热转移/喷墨/针打)color (white/silver/amber/clear)彩色(白色/银色/琥珀色matte/glossy 哑身/光身abrasion resistance 耐磨receptive to printing inks (UV/WB/SB inks)吸收油墨chemical resistance耐化学物质13SUBSTRATES基材14SubstratesCarrier for topcoating & adhesive 涂层和粘胶的载体Part of th

5、e functional product 产品功能的一部分Strength 强度Flexibility 灵活性chemical resistance 耐化学溶剂temperature resistance 耐高温Specific substrates for specific applications 不同用途有不同的基材Papers: low cost纸: 低价格Cloths and vinyl: radius surfaces (i.e. wires) 布和乙烯: 曲型表面(如: 线缆)Polyolefin and polyester: general purpose 聚烯烃和聚酯: 一般

6、用途Polyimide: high temperature 聚酰亚胺:高温Misc: Glass cloth, Tags, Tedlar, Nylon, etc. 其他: 玻璃纤维布, 吊牌, 15Substrates Paper基材-纸Low cost低成本Lower performance质量差Paper with aggressive adhesive: tamper evident 具有超强粘胶的纸标签:防伪shipping labels 包装标签temporary ID 临时标识Masking 覆盖保护16Substrates - Coated Cloth 基材-布Relativel

7、y thin but excellent conformability 薄但稳定性好Flexibility 柔软Irregular surfaces 不规则表面Water/oil resistance but attacked by organic solvents and acids 防水/油但容易被有机溶剂和酸性物质腐蚀Wire and Cable 线缆17Substrates - Vinyl Film基材-乙烯膜Can be made flexible by plasticizers 用可塑剂使其柔软Moderate cost 中等成本Low tensile strength vinyl

8、 film used for destructible label stock (warranty labels) 用于防伪用途的易碎标签,具有低抗张强度.Good water/oil resistance 防水/油Low temperature resistance 耐低温Wire ID 线缆标识Not widely used in industrial ID 在工业领域应用不广泛18Substrates - Polyolefin Film基材-聚烯烃PP/PE 合成酯/聚烯烃Good heat and solvent resistance (acids) 耐热和抗溶剂腐蚀Moderate

9、performance/cost 中等质量/价格Flammable but flame retardant chemicals can be added易燃但可加入阻燃物质Lower UV degradation resistance 不抗紫外线辐射PP higher temperature and solvent resistance compared to PE (PP for car battery labels) PP材质(用于汽车蓄电池)比PE更耐高温和耐溶剂腐蚀 PE for sleeves PE材料用于套管19PVF (Polyvinylfluoride)Slightly low

10、er tensile strength and temperature resistance than Polyester (PET)PVF不如PET抗拉和耐高温Flame retardant 阻燃Excellent UV degradation resistance 耐紫外线Excellent weathering resistance 抗老化Outdoor 适用于户外Overlamination 具有覆盖保护膜Good flexibility 柔软Customer specified 客户定制flammability 易燃Aerospace 航空航天Military军用Computer 计

11、算机Substrates - Tedlar Film基材-Tedlar膜20Excellent tensile strength抗拉High caliper control 适于机械操作Very good heat resistance 耐热Excellent UV degradation resistance 耐紫外线Flammable 易燃Excellent film transparency 透明度高Metallized/White/Clear 金属面/白色/透明Most widely used 应用广泛product ID 产品标识asset ID 资产标识chip ID 芯片标识ge

12、neral ID 一般标识Substrates - Polyester Film基材-聚酯膜21Substrates - Polyethylene Naphthalate (PEN)Temperature resistance between polyester and polyimide 耐温性居于聚脂和聚酰亚胺之间Continuos exposure to 180C. 可持续暴露于 180C的高温Excellent chemical resistance 耐化学腐蚀Good dimensional stability 稳定性好Electronic manufacturing 用于电子生产L

13、ow cost alternative for polyimide 聚酰亚胺的低成本版22Products based on PENB-49523Substrates - Polyimide Film基材-聚酰亚胺膜Highest performance高质量Highest temperature resistance (300 C)耐高温Very high chemical resistance 耐化学溶剂Excellent flame retardancy UL 94 VTM-0符合UL 94 VTM-0中关于阻燃的标准Amber colour 琥珀色Electronic Manufact

14、uring 电子生产Expensive 价格高24B-# based on PolyimideWhite topcoat 白色涂层B-457 glossyB-477 glossy, ESDB-478 glossy, ESDB-479 matte, ESDB-487 matteB-497 matteAmber topcoat 琥珀色涂层Thermal transfer 热转移打印B-426 permanentB-436 removableLaser & Dot matrix 激光 & 针打B-652 permanentB-658 removable25ADHESIVES粘胶26Adhesives

15、粘胶Attaches the label to the surface 使标签附着在表面上Part of the functional product 产品功能的一部分Temp resistance, adhesion strength, initial tack 耐温性，粘性，初粘性Various types for various applications不同用途适用不同的型号Permanent, removable, tamper evident, etc 永久粘胶,可撕下不留残渍, 防伪27AdhesivesPerm: PermanentRem: Removable28Adhesive

16、sTypes: 种类Permanent 永久粘胶 Removable 可撕下不留残渍Tamper Evident防伪Chemistry/Composition 化学品/聚合物Rubber: most aggressive 橡胶基: 超强Acrylic: most common 丙烯酸: 一般Silicone: highest temperature 硅基: 高温29AdhesivesPermanent 永久粘胶Label that last life cycle of product it is adheres to 与要粘贴的产品寿命长度相同Aggressive 超强High tack 高附

17、着力Destructible 易碎Impossible to remove intact, tamper evident 不可能完整地撕下,防伪Voiding labels 撕下后显示”Void”Aggressive 超强High tack 高附着力30AdhesivesRemovable可撕下No adhesive residue left 不留残渍E-prom labels/masking tapes（遮蔽标签）Lower tack and lower adhesion 低附着力和低粘性High cohesive strength 高内聚强度Repositionable （可重新定位）31

18、Adhesives粘胶Based on chemistry/composition 以化合物为基Acrylic 丙烯酸Rubber橡胶Silicone 硅32Rubber based Adhesives橡胶基粘胶Adhesives formulated from organic rubbers and resins 粘胶来源于有机橡胶和树脂Designed for general purpose applications 为一般用途而设计Disadvantages:缺点affected by oxidation and UV light 易氧化和老化more prone to cause st

19、icky edges through adhesive flow (edge ooze) 易溢胶heat resistance is low 不耐热removable rubber based adhesives tend to increase in adhesion throughout the life of the label and could possibly become permanent 橡胶基的撕下而不留残渍的粘胶有可能随着时间的增长变为永久粘胶Advantages:优点:generally exhibit higher initial tack (quick stick)

20、 很快粘住typically less expensive 价格低33Acrylic Based Adhesives 丙烯酸粘胶Formulated from cross linked acrylic polymers来源于丙烯酸聚合物Advantages:优点:resistant to high heat and oxidation.耐热和氧化less prone to develop sticky edges. 不容易溢胶maintain a more consistent level of removability on removable labels. 撕下不留残渍粘胶性能稳定Dis

21、advantages:缺点:typically more expensive.比较贵generally exhibit lower initial tack and require a longer set-up period to obtain their maximum adhesion贴上后需要长时间来达到最大粘性34Comparison of rubber and acrylic based adhesives橡胶基和丙烯酸粘胶的比较35Silicone Adhesive硅基粘胶Highest temperature resistance耐高温Generally removable,

22、even after high temperature exposure 高温后,撕下而不留残渍粘胶性能稳定Flame retardant阻燃Expensive贵36LINERS底纸37LinersSupport and protect the adhesive 支撑和保护粘胶Carrier for labels 标签的载体Release coated material (silicone/non-silicone based) 隔离涂层材料(硅基/非硅基)Very thin coating of release chemistry on various grades of paper or

23、film非常薄的化学涂层涂在各种纸或胶片上Specific liners for specific applications 不同用途的标签适用不同的涂层Auto dispense/print & apply 自动识别/打印,粘贴Lay flat for sheet form printers 打印时使标签平直Film liners for strength and/or clean room needs 适用于超净室的底纸膜Important to us but not always to customer 对我们很重要Thrown away when label is used 标签用完后

24、即作废38Liners - Densified kraft paper底纸-硬牛皮纸Advantages:优点:Good caliper (thickness) control 易用机器操作Good for die-cutting 易模切Disadvantages:缺点More sensitive to curl and expansion due to moisture absorption 易皱,潮湿后易膨胀39Liners - PE coated paperKraft paper coated with PE on one/both side(s) 正反两面或一面涂有PE材料的牛皮纸=

25、Excellent smoothness 光滑Excellent dimensional stability and curl resistance 不易卷曲PE layer is soft PE 层很柔软 = less good die-cutting 不易模切Most expensive paper liner 比较贵的纸质底纸40Liners - Glassine Paper底纸-玻璃纸Good caliper control 易机器操作Hard surface 表面硬= good for die-cutting易模切good for automatic dispense applica

26、tions适用于自动识别good opacity (better than kraft paper)不透明(好于牛皮纸)Poor moisture resistance, poor dimensional stability (curl up) 不耐潮,易皱41Liners - Polyester film底纸-聚酯膜Excellent tensile strength and smoothness耐撕,表面光滑Very hard 很硬Excellent caliper control 机器易操作Excellent opacity/clear, when transparent liner n

27、eededQuick wearing of die tools 易模切Expensive 贵42IMAGING TECHNOLOGIES打印技术43Thats cool, but the labels are still blankImaging systems 打印系统Its all in the coatingUser printable labels are the vast majority of our business 用可打印标签是我们业务的主要部分customers want to print on demand, because products need unique id

28、entification 因产品需要唯一化的标识,客户需要根据需要来打印Four major print technologies 4种打印技术44Print Technologies打印技术Four major print technologies 4种打印技术dot matrix针式Inkjet喷墨Laser激光thermal printing热转移Most popular choices for bar code printing 是条形码打印的普遍选择45Dot-Matrix针式Oldest technology 最老的技术not widely available 适用不广泛46Dot

29、 Matrix Principle原理47Dot MatrixAdvantages优点Inexpensive便宜can print on virtually any type of form, check or document and can print on wide web, multi-part (carbon) forms.可打印各种票据,适用各种色带,便于网络打印can use multi-pass ribbons which can result in reduced overall cost for ribbons and the label material.适用各种色带,可

30、降低标签和色带成本Disadvantages缺点can only print low to medium density bar codes.只适合打印精度不高的条形码dot matrix printed label is not chemical or water-resistant label. 针式打印不防水和化学溶剂Offers NO graphic print capability.不可打印图像slow, loud, poor resolution.打印速度慢,分辨率低48Desktop Laser台式激光打印Mature technology成熟的技术widely availabl

31、e 应用广泛heat to fuse 易发热而烧坏Not designed for labels不是为标签而设计Brady: no printer offering 贝迪:无此类打印机49Laser Principle原理50Advantages优点produces dense, high resolution images for text and graphics.适用打印高清晰度的图像Disadvantages缺点for bar coding purposes, substrate limitation.对条形码来说, 基材有限.Can only print on certain typ

32、es and sizes of labels.只适合打印某种型号和尺寸的标签.Laser images are far less durable than thermal transfer images. 激光打印不耐久Toner cartridges & drum kits are extremely expensive, and hazardous if not disposed of properly.墨盒很贵,若处理不当, 会造成污染Desktop Laser51Desktop Inkjet台式喷墨Maturing technology成熟的技术widely available 应用广

33、泛no problems with heat 无发热的问题 not designed for labels 不适合标签Brady: no printer offering 贝迪:无此类打印机52Inkjet Principle原理53Advantages优点only solution for direct printing on a wide variety of substrates - from cartons and cans to plastics, glass, & paper.在各种塑料,玻璃和纸包装上直接打印High speeds打印速度快Disadvantages缺点low i

34、mage resolution 分辨率低limited durability 不耐久less solvent resistant. 不耐溶剂Desktop Inkjet台式喷墨54Thermal Transfer热转移Leading imaging technology 最先进的打印技术Fastest growing print technology增长速度快widely available应用广泛fast, quiet, excellent resolution打印速度快,无噪音,分辨率高made for labels为标签而设计Brady: wide offering from Brady

35、贝迪提供各种此类打印机55Thermal Transfer Principle原理56Advantages优点produces dense, high resolution images.分辨率高,可打印高密度的图片Images are highly resistant to chemicals and extremely durable.打印内容耐化学物质且耐久性好Work at high speeds, quiet 打印速度快,无噪音Require little maintenance.维修少Easily disposed of. 容易处理Disadvantages缺点each ribbo

36、n has a one-time use.色带为一次性使用More costly成本高.Thermal Transfer热转移57THERMAL TRANSFERRIBBONS热转移打印色带58Thermal Transfer Ribbons 热转移打印色带Construction:结构Heat sensitive ink layer 热敏墨层Polyester carrier聚酯载体Backcoat59Backcoata specially formulated chemical coating一种特殊的化学涂层protect the print head from the ribbon保护打印头provides smooth travel and excellent heat transfer具有热转移的功能PET film聚酯膜the “carrier” for the ink & backcoatInk墨provides the printed imagecan contain wax, resin, or a mixture of the two包括蜡基,树脂基或两者的混合物Th