ISA-95企业控制系统B2MML的标准管理课件

1、OAGi General Meeting ISA-95 - B2MML Briefing1May 2, 2006ISAISAProfessional organizationStandards developer in association with ANSI SP95The ISA Standards & Practices Committee number 95Purpose: To create a standard that will define the interface between control functions and other enterprise functio

2、ns ISA-95The actual standard produced by the SP95 committeeU.S. ANSI/ISA standardIEC & ISOInternational standards groupsIEC 62264-1:2003 and IEC 62264-2:2004 are “dual logo” standardsInternational version of ISA-95OAGi General Meeting ISA-95 - B2MML Briefing2May 2, 2006Companies Participating in SP9

3、5ABBArla FoodsAspenTechDupontEli LillyEmerson Process ManagementFluor General ElectricInvensys-WonderwareLighthammerLund University, SwedenLyondell EquistarMicrosoftNestleNovo NordiskProctor & GamblePurdue UniversityRockwell AutomationSAPSiemensYokogawaOAGi General Meeting ISA-95 - B2MML Briefing3Ma

4、y 2, 2006WBFProfessional organization promoting the exchange of information on the management, operation and automation of batch process manufacturingInitially focused on the ISA-88 batch control standardFocus expanded to include ISA-95 to all types of process automationWorking GroupsOpportunity for

5、 WBF members to collaborateXML Working Group created B2MML & BatchMLOAGi General Meeting ISA-95 - B2MML Briefing4May 2, 2006B2MMLBusiness To Manufacturing Markup LanguageW3C XML Schema implementation of ISA-95Not a formal standard, an implementation of a standardTool for bring together automation &

6、IT groupsOAGi General Meeting ISA-95 - B2MML Briefing5May 2, 2006ISA-95 & B2MML StatusU.S. StandardInternational StandardB2MMLTitleANSI/ISA-95.00.01-2000IEC/ISO62264-1:2003Released, V0300Enterprise - Control System Integration Part 1: Models and TerminologyANSI/ISA-95.00.02-2001IEC/ISO 62264-2:2004R

7、eleased, V0300Enterprise - Control System Integration Part 2: Object Model AttributesANSI/ISA-95.00.03-2005 JWG 15 in progressN/AEnterprise - Control System Integration Part 3: Activity Models of Manufacturing Operations ManagementISA draft 95.00.04DraftEnterprise - Control System Integration Part 4

8、: Object Models and Attributes of Manufacturing Operations Management ISA draft 95.00.05DraftIn DevelopmentEnterprise - Control System Integration Part 5: Business to Manufacturing Transactions OAGi General Meeting ISA-95 - B2MML Briefing6May 2, 2006Why was ISA-95 Created? Integration of business an

9、d manufacturing systems is difficultDifferent Automation & IT cultures, knowledge basesLack of consensus and models to follow for integrationIncrease in business needs to integrate manufacturing sites with business systemsBusiness drivers:Supply chain optimizationAsset efficiencyAgile manufacturingA

10、vailable to Promise & Available to ProfitOAGi General Meeting ISA-95 - B2MML Briefing7May 2, 2006What ISA-95 OffersFramework for integration projectsSeparation of business processes from manufacturing processesFocus on functions, not systems, organizations or individualsOAGi General Meeting ISA-95 -

11、 B2MML Briefing8May 2, 2006SITEAREAAREAAREACONTINUOUSPRODUCTIONUNITDISCRETEPRODUCTIONLINEENTERPRISEISA-95 Scope95.01 & 2BATCHPROCESSCELLOAGi General Meeting ISA-95 - B2MML Briefing9May 2, 2006Purdue Reference ModelFrom the Purdue modelTheodore J. Williams, The Purdue Enterprise Reference Model, A Te

12、chnical Guide for CIM Planning and Implementation, 1992, ISA, ISBN 1-55617-265-6Defines the functions in a manufacturing enterpriseIncludes details of functions in the control domainDefines levels in a manufacturing enterpriseOAGi General Meeting ISA-95 - B2MML Briefing10May 2, 2006Purdue Reference

13、ModelEnterprise/ControlBoundaryOAGi General Meeting ISA-95 - B2MML Briefing11May 2, 2006Information of InterestFunctionsOutside theControl Domain(e.g. Production Scheduling)(e.g. Production Schedule and Production Results)Information Flows of interestFunctionsWithin theControl Domain(e.g. Equipment

14、Monitoring)Enterprise/Control System BoundaryFunctions detailedFunctions not detailedData flows detailedData flows not detailedOAGi General Meeting ISA-95 - B2MML Briefing12May 2, 2006Business Planning & LogisticsPlant Production Scheduling,Operational Management, etcManufacturing Operations & Contr

15、olDispatching Production, Detailed ProductionScheduling, Reliability Assurance, .BatchControlDiscreteControlContinuousControlLevel 4Level 3Levels2,1,0ISA95.01 LevelsInterface addressedParts 1 & 2Area addressedParts 3 & 4OAGi General Meeting ISA-95 - B2MML Briefing13May 2, 2006Level 3 activitiestypic

16、ally deal with these objectsENTERPRISESITEAREAPRODUCTIONLINEWORKCELLPRODUCTIONUNITPROCESSCELLUNITLevel 4 activitiestypically deal with these objectsLower level equipment usedin repetitive ordiscrete productionLower level equipment usedin batchproductionLower level equipment usedin continuousproducti

17、onSTORAGEZONESTORAGEMODULELower level equipment usedfor storageEquipment HierarchyEnhanced in Part 3OAGi General Meeting ISA-95 - B2MML Briefing14May 2, 2006Identified Information CategoriesManufacturing operations &control informationProduction operations, maintenanceoperations, quality operations,

18、 etcBusiness planning &logistics informationPlant production scheduling,operational management, etcProductdefinitioninformation(What must bedefined to makea product)Productioncapabilityinformation(What resourcesare available)Productionscheduleinformation(What tomake and use)Productionresponseinforma

19、tion(What wasmade and used)OAGi General Meeting ISA-95 - B2MML Briefing15May 2, 2006Categories of InformationProductionResponse ProductionSchedule Business Planning &Logistics InformationProductionDefinition Manufacturing Operations &Control InformationProductionCapability Resource Availability Manu

20、facturing Instructions, Recipes, BOM, What to make, when to make it , what to useWhat was made and used OAGi General Meeting ISA-95 - B2MML Briefing16May 2, 2006Major Object ModelsThree categories of resourcesPersonnelEquipmentMaterial (and Energy)Combined resources (logical view)Process SegmentsFou

21、r Models / Production-Process-ProductProduction Schedule Production PerformanceCapability Definition (by time & by segment)Product Definition OAGi General Meeting ISA-95 - B2MML Briefing17May 2, 2006Design PatternsResourcesClass-Instance modelsMajor ObjectsSub-divided into segmentsEach segment has p

22、ersonnel, equipment, material, & data componentsPropertiesFew standard object attributesProperties used to permit customizationOAGi General Meeting ISA-95 - B2MML Briefing18May 2, 2006Personnel ModelPersonPropertyPersonnelClassHasvalues for0.n0.n0.n0.n0.n0.n0.n1.nHasPropertiesofIs testedby aMaps toD

23、efined byRecords theexecution ofDefines aprocedure forobtaining aPersonPersonnelClass PropertyQualificationTestSpecificationQualificationTestResultOAGi General Meeting ISA-95 - B2MML Briefing19May 2, 2006Persons and Personnel ClassesSupervisorLaborerProfessionalEngineerOperatorPumpMechanicDraftsmanJ

24、oe Smith - ID#12345Sally Jones- ID#12344QualificationTestQualificationTest ResultsOAGi General Meeting ISA-95 - B2MML Briefing20May 2, 2006Equipment modelMaintenanceWork OrderMay be generated for0.n1.11.11.1EquipmentPropertyEquipmentCapability TestSpecificationHasvalues for0.n0.n0.n0.n0.nEquipment0.

25、n0.n1.nHasPropertiesofIs testedby aMaps toDefined byRecords theexecution of0.n0.nMay result in0.1May be made up ofIs againstIs madeagainst0.n0.nDefines aprocedure forobtaining aEquipmentCapability TestResultMaintenanceResponseEquipmentClass PropertyMaintenanceRequestEquipmentClassOAGi General Meetin

26、g ISA-95 - B2MML Briefing21May 2, 2006Equipment and ClassesMixing ReactorHeating ReactorHR101HR102HMR101MR101MR102MaintenanceRequestMaintenanceWorkOrderCapabilityTestCapabilityTest ResultsMaxTemp =300 FCapacity=5000 GalShearing=TRUECapacity=3000 GalOAGi General Meeting ISA-95 - B2MML Briefing22May 2

27、, 2006Material modelMaterialSublotMay be made upof sublots0.n0.n0.nMaterialDefinitionPropertyQA TestSpecificationMaterialDefinitionHasvalues for0.n0.n0.n0.n0.nMaterial LotQA TestResult1.10.n1.nHasProperties ofIs testedby aMaps toDefined byRecords theexecution ofMade up ofMaterialClassPropertyMateria

28、lClass0.nHasProperties of0.nDefinesa groupingIs associatedwith aMaymap toDefines aprocedure forobtaining aMaterial LotPropertyOAGi General Meeting ISA-95 - B2MML Briefing23May 2, 2006Material Definition ExampleLotHCL-50-100019pH1.0Density1.05ColorStrawPurity99.5%MaterialDefinitionMaterial Definition

29、HCl 50%ColorPuritypHMaterial ClassHCl AcidMaterialClassDensitySublotHCL-50-100019Barrel 15LocationQA TestSpecificationQA TestResultsOAGi General Meeting ISA-95 - B2MML Briefing24May 2, 2006Process Segment ModelPeopleMaterialsEquipmentSegmentsPersonnel resources managed for productionEquipment resour

30、ces managed for productionMaterial resources managed for productionCollections of resources, used together for production, at the granularity needed for business level scheduling and costingOAGi General Meeting ISA-95 - B2MML Briefing25May 2, 2006Process Segment ModelPersonnel SegmentSpecificationEq

31、uipment SegmentSpecificationMaterial SegmentSpecification ProcessSegment ParameterProcessSegmentHas propertiesofHas propertiesofHas propertiesofIs defined as a collection of0.n0.n0.n0.n0.n0.n0.nMay bemade up of0.nPersonnelModelEquipmentModelMaterialModelCorrespondsto element in0.n0.n0.n1.11.11.1Pers

32、onnel SegmentSpecificationPropertyEquipment Segment SpecificationPropertyMaterial Segment SpecificationPropertyCorrespondsto element inCorrespondsto element inOAGi General Meeting ISA-95 - B2MML Briefing26May 2, 2006Process SegmentsBusiness view of productionInventory trackedfor Active IngredientInv

33、entory trackedfor PillsInventory trackedfor Pill PacksPharmaceutical Manufacturing(3 Segments)MakeActiveIngredientMakePillsPackageDosesRawMaterialsFinishedProductsKnow throughput,resources and time tomake Active IngredientKnow throughput,resources and time tomake PillsKnow throughput,resources and t

34、ime tomake Pill PacksOAGi General Meeting ISA-95 - B2MML Briefing27May 2, 2006Production, Capability, ProductProductionScheduleProductionPerformanceWhat to make and resources to useWhat was made and resources actually usedProductDefinitionsWhat is available for use for productionWhat is needed to ma

35、ke a productProductTimeCapability/CapacityOAGi General Meeting ISA-95 - B2MML Briefing28May 2, 2006Production Schedule ApplicationISA-95ProductionScheduleSetpoints&FlowpathsDispatchingSetupInstructionsBatchScheduleContinuousPremixBatch ProductionProcessDiscretePackagingMultiple levels of planning &

36、schedulingQuarterlyMonthlyWeeklyDispatch to ProductionProduction schedules often must be split to multiple control systems & multiple process typesOAGi General Meeting ISA-95 - B2MML Briefing29May 2, 2006Production SchedulePeopleMaterialsEquipmentSegmentsProductDefinitionsProductionScheduleOAGi Gene

37、ral Meeting ISA-95 - B2MML Briefing30May 2, 2006Production Schedule ModelPersonnelRequirementEquipmentRequirementMaterial ProducedRequirementPersonnelModelEquipmentModelMaterialModelCorresponds toelement in Corresponds toelement in Corresponds toelement in May contain0.n0.n0.n0.n1.nPersonnelRequirem

38、entPropertyEquipmentRequirementPropertyMaterial ProducedRequirementProperty1.n1.n1.nProductionScheduleProcessParameterMaterial ConsumedRequirementCorresponds toelement in 0.nMaterial ConsumedRequirementProperty1.nConsumableExpected0.nConsumableExpectedProperty1.nSegmentRequirement1.nIs made up ofIs

39、made up ofIs associatedto eitherProductProductionRuleRequestedSegmentResponseCorrespondsto aCorrespondsto aProductionParameterProductionRequest0.nProcessSegmentProductParameterOAGi General Meeting ISA-95 - B2MML Briefing31May 2, 2006Production Performance PeopleMaterialsEquipmentSegmentsProductDefin

40、itionsProductionScheduleProductionPerformanceOAGi General Meeting ISA-95 - B2MML Briefing32May 2, 2006Production Performance ModelPersonnelActualEquipmentActualMaterial ProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorresponds toelement in Corresponds toelement in Corresponds

41、toelement in May contain0.n0.n0.n0.n1.nPersonnelActualPropertyEquipmentActualPropertyMaterial ProducedActualProperty1.n1.n1.nProductionPerformanceProductionResponseMaterial ConsumedActualCorresponds toelement in 0.nMaterial ConsumedActualProperty1.nConsumableActual0.nConsumableActualProperty1.nSegme

42、ntResponse1.nIs made up ofIs made up ofProcessSegmentCorrespondsto aOAGi General Meeting ISA-95 - B2MML Briefing33May 2, 2006ISA-95 Functional HierarchyBusiness Planning & LogisticsPlant Production Scheduling,Operational Management, etcManufacturingOperations & ControlDispatching Production, Detaile

43、d ProductionScheduling, Reliability Assurance, .ContinuousControlLevel 4Level 3Levels2,1,0Parts 1, 2 & 5focus on thisInterface DiscreteControlBatchControlParts 3 & 4 Focus onManufacturingOperationsOAGi General Meeting ISA-95 - B2MML Briefing34May 2, 2006DatacollectionExecutionmanagement Resourcemana

44、gementDispatchingTrackingOperationsresponseDetailedschedulingOperationsrequestDefinitionmanagementAnalysisOperationscapabilityOperationsdefinitionsISA-95 Part 3 Generic ModelOAGi General Meeting ISA-95 - B2MML Briefing35May 2, 20064 Sets of Level 3 ActivitiesAssetManagementQualityManagementInventory

45、ManagementProductionManagementdatacollectionexecutionmanagementresourcemanagement dispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagement dispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollection

46、executionmanagementresourcemanagement dispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisdatacollectionexecutionmanagementresourcemanagement dispatchingtrackingDetailedschedulingdefinitionmanagementperformanceanalysisMay 2, 200636OAGi General Meeting ISA-95 - B2MML BriefingB

47、2MMLBusiness To Manufacturing Markup LanguageOAGi General Meeting ISA-95 - B2MML Briefing37May 2, 2006B2MMLB2MML = Business To Manufacturing Markup LanguageStandards based, vendor independent XML schemas based upon ISA-95-1, -2Enables integration project teams to use ISA-95 during analysis & design

48、then use XML during implementationDeveloped and available from the World Batch Forum, BatchML (ISA-88 based XML schemas) also availableOAGi General Meeting ISA-95 - B2MML Briefing38May 2, 2006WBF XML Working GroupWorking group formed in 2000Develop XML schemas for ANSI/ISA 88 and 95 standardsVolunte

49、er organizationList server defines membershipOver 100 members varying levels of activityB2MML ReleasesVersion 1 - April 2002Version 2 - September 2003Version 2.01 - November 2003Version 3 Under development, 2Q 2005 release expectedOAGi General Meeting ISA-95 - B2MML Briefing39May 2, 2006B2MML XML Sc

50、hemasS95 Equipment SchemaS95 Production Capability SchemaS95 Production Performance SchemaS95 Process Segment SchemaS95 Maintenance SchemaS95 Personnel SchemaS95 Product Definition SchemaS95 Material SchemaS95 Production Schedule SchemaS95 Common SchemaOAGi General Meeting ISA-95 - B2MML Briefing40M

51、ay 2, 2006EquipmentClass PropertyEquipmentPropertyEquipmentCapability TestSpecificationEquipmentClassHasvalues for0.n0.n0.n0.n0.nEquipmentEquipmentCapability TestResult0.n0.n1.nHasproperties ofIs testedby aMaps toDefined byRecords theexecution of0.nMay be made up ofDefines aprocedure forobtaining aI

52、nformation About Equipment ClassesInformationAbout EquipmentInformation About Capability TestsEquipment ModelOAGi General Meeting ISA-95 - B2MML Briefing41May 2, 2006Equipment SchemaOAGi General Meeting ISA-95 - B2MML Briefing42May 2, 2006Equipment PropertiesOAGi General Meeting ISA-95 - B2MML Brief

53、ing43May 2, 2006Production ScheduleISA 95 defines a Production Schedule as a collection of Production Requests, so it is a container objectDefines the “Location” (the scope of the schedule ie. “Area 54”)“EquipmentElementLevel is a hold-over from previous versions and is no longer needed) Defines the

54、 start and end time for the scheduleBasically the time scope the schedule coversOAGi General Meeting ISA-95 - B2MML Briefing44May 2, 2006Production PerformanceMay Correspondto aPersonnelActualEquipmentActualMaterialProducedActualProductionDataPersonnelModelEquipmentModelMaterialModelCorresponds to e

55、lement in(see Figure 1)Corresponds to element in(see Figure 1)Corresponds to element in(see Figure 1)May contain0.n0.n0.n0.n1.nPersonnelActualPropertyEquipmentActualPropertyMaterial ProducedActualProperty1.n1.n1.nProductionPerformanceProductionResponseMaterialConsumedActualCorresponds to element in(

56、see Figure 1)0.nMaterial ConsumedActualProperty1.nConsumableActual0.nConsumableActualProperty1.nSegmentResponse1.nIs made up ofIs made up ofProcessSegmentCorrespondsto a0.n1.10.n1.10.n1.10.n1.1ProductProductionRuleProduction PerformanceIDStart & End TimeProduction ResponseIDStart & End TimeSegment R

57、esponseIDStart & End TimeProduction DataPersonnel ActualEquipment ActualMaterial Produced ActualMaterial Consumed ActualConsumable ActualSegment ResponseMay 2, 200645OAGi General Meeting ISA-95 - B2MML BriefingISA-95 Part 5TransactionsUse of OAG Verb-Noun StructureOAGi General Meeting ISA-95 - B2MML

58、 Briefing46May 2, 2006Information ProviderInformation UserGETSHOWLocalprocessingGET EquipmentApplication Identification AreaData AreaVERB = GETNoun = EquipmentID= “ABC”SHOW EquipmentApplication Identification AreaData AreaVERB = SHOWNoun = EquipmentID= “ABC”Description = “Simple equipment”Equipment

59、Property ID = “Throughput” Value = 200 PPM Description = “Throughput as parts per minute” Get/Show EquipmentOAGi General Meeting ISA-95 - B2MML Briefing47May 2, 2006Production Planning & Scheduling ScenarioLevel 4PLMLevel 3Product Definition ManagementLevel 4Production Planning & Capacity AnalysisLe

60、vel 4Inventory MgtLevel 3Production Resource MgtLevel 3Detailed SchedulingLevel 3Production TrackingSHOW Product DefinitionGET Product DefinitionPROCESS Production CapabilityPROCESS Production ScheduleCommunication within Levels 3 or 4 are not shown since they are not in the scope of ISA-95 Parts 1