Product Monitoring产品监视与测量程序(中英文)

1、批准：审核：作成：Change H变更疋listory录Revision版本Effective Date 生效日期Originator 编写人Reasons for Change 修改原因1.02018-1-1Origin revision2.02021-4-30Update 7.1.1 and 7.1.2 incoming inspection defined method; sample and frequency1.0 PURPOSE 目的The procedure defines the quality inspection and control process to ensure

2、the quality of products meets the requirements of customer.定义产品的检验和控制流程，以保证产品质量符合客户要求。2.0SCOPE 范围Apply to in comi ng in specti on, process in spectio n, and final in specti on and outgoi ng in specti on, as well as process control.适用于来料检验，过程检验，入库检验和出货检验，以及过程控制。3.0 DEFINITIONS 定义无4.0REFERENCE DOCUMEN

3、TS 参考文件PD-S6-01 Nonconforming products Control Procedure 不合格品控制程序50 RECORDS记录FN-QA-001 Incoming Inspection Record 进料检验记录表FN-QA-002 Process Inspection Record 制程巡检记录表FN-QA-003 Final/Shipping audit inspection record 出货检验记录表FN-QA-004 FN-QA-004 Non-conforming Products Disposal Form 不良品处理单6.0 RESPONSIBILI

4、TY 职责Quality departme nt take charge of in comi ng, process and shipment checki ng.质量部负责来料检验、过程检验和出货检验。7.0 PROCESS 流程In comi ng in specti on 来料检验 Out-Sourcing parts implemented incoming inspection after PSW approval, before PSWapproval, Any sample inspection must be fill in test request form FN-QA-0

5、23 to quality. And also need provide drawing which dimension need inspection together with the form. Measuring Engineer arrange dimension inspection according the Test request and feedback the result to requestor外购零件在PPAP批准后执行进料检验，按照以下流程操作；PPAP批准前的样件如需检 测，需求者填写测试申请单给质量部门，同时需要定义需要检测的尺寸。测量工程师按照测 试申请的要

6、求安排测量。测试完成后将测量结果反馈给申请人！QA/PM defines incoming inspection items according the Special characteristic and comp orients PFMEA, all comp orients cavity must be in eluded in in comi ng sampli ng, and 1 pcs at least for each cavity.质量、项目参照产品的特殊特性和供应商的PFMEA来定义来料检验项目。进料抽样需包含 所有模穴，每个模穴至少1件When receive materi

7、al, WH delivers the good receiving slip to QI. 仓库接收来料后，将收货单给质量检验员。For un-exemption materials, QI inspectors sample based on SIP and inspect parts following QI in spectio n Wl, and make record in FN-QA-001 vln comi ng Inspecti on Record. The record could be 5 pcs at most.检验的材料，质量检验员按SIP标准抽检零件，按来料检验规范

8、或作业指导书进行检验，记 录FN-QA-001进料检验记录表,最多记录5个数据。If parts are accepted, inspector paste green label on the materials and inform WH to move to stock.如果合格，质量检验员贴上绿色合格标签，并通知仓库入库。If they find the non-conforming parts and inform supplier quality engin eer to con firm. QI release FN-QA-004 vNon-conforining Product

9、s Disposal Form and paste non- conforming labels, then inform planning engineer and moves the materials to the nonconforming area.如果发现不合格，通知供应商质量工程师确认，质量检验员贴不合格品标签，发出FN- QA-004不良品处理单，质量工程师判定退货，质量检验员通知物流，将不良品移至 不良品区域。If the nonconforming is severe (A. Critical parts (refer to PPAP); B. repeatable def

10、ect; C. The lot is large, quality engineer will ask supplier to provide 8D report. If necessary, purchasing engineer shall push supplier to improve.如果问题严重(APPAP中定义的重要零件；B.问题重复发生；C.单批数量大)，质量工程师 要求供应商回复8D报告。需要时，采购人员协助质量工程师推动供应商改善。Quality dept, can change the sample plan according to suppliers quality

11、performanee. 质量部可根据供应商质量表现调整抽样计划。7.2Process Inspection 过程检验QI Inspectors check the first piece and last piece and make the record FN-QA- 002 according to the control plan and inspection instruction. 质量检验员根据相应的控制计划和检验指导书，对零件做首件和末件检查，并填写记录FN- QA-002制程巡检记录表。QI Inspector check process characteristics an

12、d makes the record FN-QA-002 .生产过程中，质量检验员根据相应的控制计划和检验指导书，对制造过程进行检查，对产品 进行抽检，并填写记录FN-QA-002制程巡检记录表。If customer has special requirements, please follow customers requirements. 如果客户有特殊要求的，按客户要求执行。If abnormal thing happened in production, such as equipment or tooling fail, shall validate the products ma

13、de before and the first piece. Quality engineer decide whether to stop production or not.生产过程中发生异常，如设备、模具等发生故障，停机维修后需确认停机前产品，并重新确 认首件后开始生产。质量工程师视情况决定是否停线。7.3Outgoing Inspection 出货检验QI Inspectors do the outgoing inspection and make the record FN-QA-003 according to the control plan and inspection ins

14、truction, and record 5 pcs at most.质量检验员根据相应的控制计划和检验指导书，对成品进行出货检验，并填写FN-QA-003 出货检验记录表；记录最多填写5个数据。7.4Nonconformity Control 不合格品处理If operators or inspectors find the nonconforming product, please follow TS-404 to han die.生产线员工或检验员发现不合格品，按照PD-S6-01不合格品控制程序执行。7.5Quality dept, summarizes the quality per

15、formanee monthly, and collects discussing for the significant quality issue and the top issue over the target.质量部每月汇总质量状况，针对超标问题及重大质量问题进行分析，结合过程检查、入库检查和出 货检查结果，按产品系列对超标不良及重大质量问题召集会议。7.6The reports and record shall be kept for three years.相关报告和记录保存3年。8 FLOW CHART 流程图The Flow Chart for Incoming inspection 来料检验的流程图Record记录表Responsibility责任人FlowChart流程图Warehouse仓