叉车保养培训资料_物流管理（35页）ppt课件

1、保养概念 Understanding 了解 Linde Maintenance 保养cnshu 精品资料网保养涉及领域 All Working Machinery 一切运转的机器 Need 需求 Maintenance 保养叉车也需求保养Truck also NEEDS maintenance 叉车当然也需求保养No Maintenance Means没有保养就 意味着:1.More breakdowns 更多的缺点2.Poor Performance 劣质性能3.Unreliability & Poor Safety 不可靠&不平安No Maintenance Means没有保养就 意味着1

2、.Excessive Running Costs 额外的运营本钱2.Reduced Working Life 运用寿命缩短3.Low Investment Value 投资费用贬值Each Linde Truck has每辆林德叉车都具有:1.Maintenance Levels 保养等级2.Maintenance Intervals 保养间隔3.Daily & Pre-shift checks 日常和换班检查Maintenance Levels保养等级Different maintenance levels are defined by hours 不同的保养等级由小时定义500Hrs Ma

3、intenance 500小时保养1000Hrs Maintenance 1000小时保养 Etc等等Maintenance Intervals保养间隔Maintenance Intervals are defined by the hours the truck is used 保养间隔由叉车运用小时数定义 “EVERY 500 Hrs 每隔 500 小时 “EVERY 1000Hrs 每隔 1000 小时 A Typical Example of a maintenance Matrix for a 351一个关于351典型案例的保养矩阵图内燃叉车的保养内容Contents Of Inne

4、r combustion maintenance日常检查 Daily checks250小时保养 250-hour inspection and maintenance500小时保养 500-hour inspection and maintenance1000小时保养 1000-hour inspection and maintenance2000小时保养 2000-hour inspection and maintenance3000小时保养 3000-hour inspection and maintenance日常检查 Daily checks机油的位置 Engine oil leve

5、l液压油的位置 Hydraulic oil level柴油的油量 Fuel level冷却水的位置 Coolant level in the reservoir轮胎的气压和螺母松紧 Tyre pressure and degree of tightness仪表的显示能否正常 does the instrument work well内燃叉车机油的检查the engine oil checking机油是确保发动机良好运作的重要要素，在缸体内的机油辆均有严厉的要求。如机油量太多，将会导致叉车飞车如遇飞车须马上堵住进气系统； 太少那么会呵斥光滑不良；每台发动机均有机油检查标尺，标尺上有明显的机油油位

6、范围；每天必需检查叉车机油油位，如缺乏应补充一样品牌.标号的机油,太多应放掉多余的机油。日常检查Daily checks清洁空气预滤器Clean air preliminary filter清洁空气过滤器每周Clear air filter检查.清洁电池接头Check and clean battery cable connectors检查油管Check the hoses日常检查Daily checks清洁散热器和液压油散热器Clean the radiator and hydraulic oil cooler检查货叉固定销Check the fork stops and fork quic

7、k-releases检查双软管的松紧度Check the pre-tension of double hoses if attachments are fitted250小时保养250-hour maintenance清洁.光滑转向节轴承Clean and grease the steering axle清洁.光滑门架和倾斜油缸衔接点Grease the mast and tilt cylinder pivots检查电缆线束各衔接点Check electric cables,cable connectors and connections for condition and tightness

8、排出柴油油水分别器中的水分Drain the fuel system water preseparator250小时保养250-hour maintenance检查.清洁.光滑侧移叉Clean and grease sideshift,check the mounting检查电瓶电解液比重Check condition,electrolyte level and specific gravity250小时保养250-hour maintenance检查门架和链条情况Check the mast and mast chains for condition and security调整门架链条长度

9、和用链条喷洗剂清洁链条Adjust the mast chain length and lubricate with chain spray500小时保养500-hour maintenance250小时保养Including 250-hour maintenance改换机油Change engine oil改换机油滤清器Change oil filter改换柴油滤清器Change fuel filter500小时保养500-hour maintenance检查各衔接部件衔接情况Check the engine mounting,counterweight检查发电机皮带和水泵皮带的松紧Chec

10、k the alternator and water pump v-belt检查.光滑行使踏板和刹车踏板Check and oil the travel and brake pedals1000小时保养1000-hour maintenance500小时保养Including 500-hour maintenance改换空气滤清器Renew the air filter element,check the vacuum switch检查进.排气系统Check the air intake and exhaust pipe for leaks检查液压系统.变量泵.阀体及管件Check the h

11、ydraulic system,compact axle,pumps,valves and lines for leaks1000小时保养1000-hour maintenance改换吸油滤清器Renew the suction filter改换压力滤清器Renew the pressure filter改换通气滤清器Renew the breather filter检查齿轮油油位Check the wheel drive oil level检查驻车制动Check the parking brake1000小时保养1000-hour maintenance检查喷油嘴任务情况Check the

12、injection nozzles调整气门间隙Check,adjust the valve clearance检查碳烟过滤器任务系统Check the particle filter system改换V型皮带Check,renew v-belt改换防冻液Renew the coolant3000小时保养3000-hour maintenance1000小时保养1000-hour maintenance改换液压油Renew hydraulic oil改换齿轮油Renew the gear oil检查全车各安装点Check all mounting电瓶叉车保养内容Contents Of Elect

13、ric motor forklift日常维护Daily checks250小时保养250-hour maintenance500小时保养500-hour maintenance1500小时保养1500-hour maintenance3000小时保养3000-hour maintenance日常检查Daily checks检查电瓶充电形状 Check the battery state of charge检查轮胎情况 Check the tyre state检查仪表显示情况 Does instrument show correctly检查手刹情况Check the hand brake日常检查

14、Daily checks检查电瓶的电解液液面和比重 Check the battery condition,level and specific gravity of electrolyte用紧缩空气清洁电瓶和电器箱内的灰尘 Clean the dust in the battery and electric box with pressure air转向能否繁重 Does steering system works normally 250小时保养250-hour maintenance紧固轮胎螺母Tighten the wheel nuts光滑门架和倾斜油缸轴承 Lubricate the

15、 mast and tilt cylinder bearings检查齿轮油油面Check the oil level in the gearboxes清洁驱动电机风扇Clean the traction motor fan检查液压油油位Check the hydraulic oil level250小时保养250-hour maintenance检查刹车片磨损情况 Check the brake linings清洁驱动电极.转向电机和液压电机 Clean the left and right wheel traction motors,the power steering and hydrau

16、lic pump motor检查油管能否渗油 Check the hose for leaks检查门架螺栓 Retighten the mast fastening bolts光滑并调整门架链条 Adjust the lift chain length and lubricate the lift chain with chain spray250小时保养250-hour maintenance检查双软管的预紧情况 Check the pre-tension of double hose if attachments are fitted调整.光滑行使.刹车踏板 Adjust and oil

17、the pedal检查线束 Check the harness检查电机碳刷 Check the motor brushes500小时保养500-hour maintenance250小时保养 250-hour maintenance检查接触器 Check the contactors检查控制系统 Check the digital control检查车体.车身的安装情况 Check the mounting of the counterweight,electric motors,chassis,wheel drives,overhead guard and close-coupled ste

18、er axle1500小时保养1500-hour maintenance500小时保养 500-hour maintenance改换液压油通气滤清器 Renew the hydraulic system breather filter改换吸油滤清器 Renew the suction filter3000小时保养3000-hour maintenance1500小时保养1500-hour maintenance改换液压油Renew the hydraulic oil改换齿轮油Renew the oil in the reduction gearboxes充电机的根本概念知识浮充电-当一个完好的充电过程终了后，蓄电池依然衔接在充电机上，由于蓄电池自放电而损失的电量，将由浮充电进展补充；浮充电是充电终了后每8小时起动几分钟，对蓄电池补充0.6%的额定电量.平衡充电-蓄电池衔接30小时后,对蓄电池补充预先设定的蓄电池额定电量的12%,这将使蓄电池衔接组中不平衡的蓄电池得到平衡。根据需求，平衡充电也可以提早开场，简单的按住STOP键8秒，直到100%和平衡充电灯闪烁，平衡充电功能在正常充电1小时后启动。充电机的根本概念知识成型充电脱硫充电-对一个新的电瓶或存放在仓库较长时间硫化的蓄电池，当进展成型充电时，充电机首先完成一个正常充电，以后每