陶瓷生产流程

1、广东潮安派陶瓷业有限公司广东潮安派陶瓷业有限公司陶瓷生产工艺流程陶瓷生产工艺流程The production process of potteryGuangdong Chaoan PITO Ceramic CO., LTDl起版雕塑起版雕塑lSince version sculpturel制样品模，试样，确版制样品模，试样，确版lPreparation of sample mould, sample, accurate versionl做硫磺母模，生产做硫磺母模，生产KS/石膏模印石膏模印lDo sulfur master mold, plaster mold printing product

2、ion KS/l土坯成型（滚压，高压，注浆土坯成型（滚压，高压，注浆,安装）安装）lAdobe molding (rolling, high pressure, grouting, installation)l修坯，上水（土坯）修坯，上水（土坯）lTrimming, Sheung Shui (Adobe)l登窑登窑 Gordon kilnl土坯素烧土坯素烧(第一次烧成第一次烧成) lAdobe biscuit (first firing)l质检质检2：素坯挑瓷：素坯挑瓷lQuality inspection: pick 2 biscuit porcelainl抛光，手工打磨抛光，手工打磨lPo

3、lishing, hand polishedl质检质检3：素坯复检：素坯复检l3: blank recheck quality inspectionl喷釉喷釉lGlaze sprayingl擦脚擦脚lWipe your feetl登窑登窑 Gordon kilnl釉烧釉烧(第二次烧成第二次烧成)lGlaze firing (second times firing）l质检质检4：成品挑瓷：成品挑瓷lQuality inspection of finished 4: choose porcelainl正品白胎入库正品白胎入库lGenuine White storagel贴花，擦花，装窑贴花，擦花，

4、装窑lApplique, scratch, kilnl烤花烤花(第三次烧成第三次烧成)lRoast flowers (third times firing)l盖标盖标lCover the subjectl质检质检5：烤花成品质检：烤花成品质检lQuality inspection 5: roast flowers finished product quality inspectionl包装，复核，发货包装，复核，发货lReview, packaging, shippingCeramic production process programl制模：图稿或实制模：图稿或实样样石膏雕塑、泥石膏雕塑、

5、泥雕或电脑雕塑雕或电脑雕塑垫垫模模样品模具样品模具起版雕塑起版雕塑Tooling: artwork or samples,plaster sculpture, clay sculptureor computer sculpture - die cushion sample mould （Since version sculpture）l（根据图纸雕出（根据图纸雕出母模）母模）硫磺或硫磺或KS母模母模生产生产模模烘模烘模做生产模印做生产模印(According to the drawings carved out of a female die) sulfur or KS master mold

6、 productionmold - mold drying （Do Production mold printing）l原料检验原料检验配料配料研研磨磨除铁除铁过滤，根过滤，根据不同的器型采用不据不同的器型采用不同脱水摞泥成型）同脱水摞泥成型）炼泥炼泥Examination of raw material batchinggrinding - iron removal filter,accordingto type of different with different pile of mud dehydration forming)（Refining mud）l产品形状为圆形规则的产品形状为

7、圆形规则的盘、碗、杯类都可采用盘、碗、杯类都可采用滚压成型滚压成型l需要安装的，滚压成型需要安装的，滚压成型后还要做配件安装后还要做配件安装The product shape is circular plate, bowl, cup regular class can adopt rolling forming Need to install, roll forming do even after installation accessoriesl 修坯，上水，修坯，上水， 土坯成型土坯成型Trimming, Sheung shui,Adobe moldingMolding (rolling

8、forming)l不规则盘、碗、杯类不规则盘、碗、杯类的产品需采用高压成的产品需采用高压成型型l正常正常30分钟内脱模分钟内脱模 取出土坯（根据模印取出土坯（根据模印干湿和器形大小，适干湿和器形大小，适当调整时间）当调整时间）Irregular plate, bowl, cuptype products requires the use of high pressure moldingThe normal 30 minutes out ofdemoulding, Adobe (according tothe mold printing of wet and dry and the shape

9、size, the appropriate adjustment of time)Molding (high pressure forming)l传统注浆或离心注传统注浆或离心注浆（根据器形决定注浆方法）浆（根据器形决定注浆方法）l壶类、小件异形及形状多边采用注浆壶类、小件异形及形状多边采用注浆成型成型l注浆的速度不宜过快，以免泥浆内有注浆的速度不宜过快，以免泥浆内有过多的空气包住，造成胚体出现针孔过多的空气包住，造成胚体出现针孔及胚体气泡及胚体气泡 Slurry (according to the shape of the decision method of grouting) Pot,

10、small and deformed shape multilateral by slip castingThe grouting speed not too fast,so as to avoid the mud filled with excessive air wrap, cause the embryo and embryo bubble pinholesMolding (injection molding)l注浆大件产品正常需要注浆大件产品正常需要3-5小时小时l小件及配件需要小件及配件需要0.5-2小时左右即可脱（根据小时左右即可脱（根据模印干湿和器形大小，模印干湿和器形大小，适当

11、调整时间）适当调整时间）脱模脱模Grouting large products normal needs 3-5 hoursSmall and accessories need0.5-2 hours can release (according to the mold printing of wet and dry andthe shape size, the appropriate adjustment of time)（Demoulding）l修坯上水：切修坯上水：切口口安装安装修修坯坯洗胚（湿海洗胚（湿海绵洗胚）绵洗胚）修坯修坯,上水上水Trimming the Sheung Shui:

12、 Incision installation trimmingwashed embryos(wet sponge embryo washing)（Trimming, Sheung Shui）质检质检1：查坯（土坯）：查坯（土坯）l查坯：检查土坯是否有查坯：检查土坯是否有土渣或角线是否明显土渣或角线是否明显lCheck: check whether the billets Adobe soil residue or angle line is obviousl安装类产品配件是否安安装类产品配件是否安正（壶顶，杯把，盖顶）正（壶顶，杯把，盖顶）lInstallation accessories p

13、roducts (whether the ANN is top of the kettle, a cup handle, the top cover)l用煤油检测是否开裂或用煤油检测是否开裂或气泡等现象气泡等现象lKerosene testing whether cracking or bubble phenomenon1: check the billet quality inspection (Adobe)l登窑前，土坯都要吹坯登窑前，土坯都要吹坯（吹掉灰尘，减少污染（吹掉灰尘，减少污染)lGordon kiln front, Adobe to blow the blank (blew t

14、he dust off, reduce pollution)l产品与窑具之间接触面一产品与窑具之间接触面一定要刷石英处理，避免经定要刷石英处理，避免经高温后发生粘结高温后发生粘结lProducts and kiln surface contact between must brush quartz processing, avoiding the occurrence of bond after high temperaturel每款产品都要做专业匹配每款产品都要做专业匹配的槽托，减少变形的槽托，减少变形lEach of the products are to do professional

15、matching groove support, reduce the deformation登窑登窑 （Gordon kiln）登窑登窑 l贴板登窑的产品要按纸样先贴板登窑的产品要按纸样先画板再登窑，减少变形率画板再登窑，减少变形率lFlitch Gordon kiln products according to the pattern first Sketchpad darken kiln, reduce the deformation ratel登窑好要再次检查是否有漏登窑好要再次检查是否有漏装，窑具要放稳放正装，窑具要放稳放正 ，防止防止倒塌事件倒塌事件lGordon kiln to

16、check again whether there is leakage equipment, kiln furniture to put stability is placed, prevent collapsel推窑车进窑前要测量高度，推窑车进窑前要测量高度，不能超过不能超过1.59M高高lTo measure height into the kiln before pushing kiln car, not higher than 1.59M（Gordon kiln）土坯素烧土坯素烧 l素烧：烧成温度素烧：烧成温度1300（根据装窑密（根据装窑密度跟产品类型适当调度跟产品类型适当调整整l

17、Burning: burning temperature of 1300 DEG C (according to product type setting density with appropriate adjustmentl升温升温4-5小时小时l恒温恒温2-3小时小时l降温降温4-5小时小时（Adobe biscuit）质检质检2：素坯挑瓷：素坯挑瓷l挑瓷（用红墨水检测挑瓷（用红墨水检测是否开裂是否开裂lPick the porcelain (detection in red ink is crackingl灯光明亮灯光明亮lThe bright lightsl按标准质量挑选按标准质量挑

18、选 产产品品According to the standard quality selection of productsQuality inspection: pick 2 biscuit porcelain抛光抛光l抛光：机械抛光抛光：机械抛光lPolishing: mechanical polishingl按抛光产品调整抛光机按抛光产品调整抛光机转速转速lAccording to the rotational speed adjusting polishing machine polishing productsl抛光后要清洗干净抛光后要清洗干净lAfter polishing to c

19、lean（Polishing）手工打磨手工打磨l雕通类或线条尖利产品雕通类或线条尖利产品机抛易损，采用人工砂机抛易损，采用人工砂纸打磨纸打磨lEagle Pass class or line sharp product machine polishing vulnerability, using artificial sandpaperl打磨后要清洗干净打磨后要清洗干净lAfter grinding to clean（Hand polished）质检质检3. 素坯复检素坯复检l抛光后查坯抛光后查坯lCheck slab after polishingl严格控制漏查产品严格控制漏查产品lStri

20、ct control of product leakage checkl清洗干净清洗干净lCleanl烤房烘干或风扇吹干烤房烘干或风扇吹干lBarn drying or drying fanQuality inspection of 3 blank retest喷釉喷釉l喷釉前要先探测釉的浓度，在喷釉前要先探测釉的浓度，在1.61.7gcm-3 ，2小时探测小时探测一次一次lFirst detection of glaze glaze spraying concentration before, in 1.6 1.7g / cm-3, a time of 2 hoursl喷枪喷釉（釉中加可食用

21、食品喷枪喷釉（釉中加可食用食品红，方便产品喷釉是否均匀）红，方便产品喷釉是否均匀）lSpray glaze (glaze and edible food red, convenient products glaze spraying is uniform)l两面喷釉，等两面喷釉，等20-30分钟釉干再分钟釉干再翻坯喷另一面翻坯喷另一面lTwo spray glaze, glaze dry 20-30 minutes turn the other side blankl抛光后擦脚，避免产品粘脚抛光后擦脚，避免产品粘脚lWipe your feet after polishing, avoid p

22、roducts sticky feet（Glaze spraying）擦脚擦脚l喷釉后再次擦脚，避免喷釉后再次擦脚，避免喷釉工人擦不干净，粘喷釉工人擦不干净，粘脚，造成损耗脚，造成损耗lGlaze spraying again after a foot rub, avoid glaze spraying workers do not wipe clean, sticky, resulting in loss ofl摆上坯车摆上坯车lPut on the blankl风扇吹干，等待登窑风扇吹干，等待登窑lFan blow dry, waiting in the den kiln（Wipe you

23、r feet）登窑登窑l硅条窑炉（适合装盘、硅条窑炉（适合装盘、碟类）碟类）lSilicon furnace (suitable for loading disc, disc type)l硅板窑炉（适合碗、杯硅板窑炉（适合碗、杯类）类）lSilicon plate kiln (for bowl, cup type)l登窑前要再次吹坯登窑前要再次吹坯lWill once again blow blank board before kiln（Gordon kiln）釉烧（第二次烧成）釉烧（第二次烧成）l釉烧：烧成温度釉烧：烧成温度1120lGlaze firing temperature of 1

24、120 DEG C:l釉烧时间：釉烧时间：8小时小时lGlaze firing time: 8 hoursGlaze firing (second times firing)质检质检4.成品挑瓷成品挑瓷l釉烧后挑瓷釉烧后挑瓷lAfter the porcelain glaze firingl按工厂质量要求挑选产按工厂质量要求挑选产品品lAccording to the quality requirements of the selection of products factoryl产品磨脚，正品白胎入产品磨脚，正品白胎入库库lProduct grinding foot, genuine wh

25、ite storageQuality inspection of finished Pick 4 porcelain贴花贴花l按客户要求起版花纸按客户要求起版花纸lAccording to customer requirements since version Decall分釉上贴花分釉上贴花/釉中贴花釉中贴花/釉下贴花釉下贴花lDivided into glaze decals / glaze Decal / glaze Decall按花纸温度登窑烤花按花纸温度登窑烤花lAccording to the paper temperature Gordon kiln roast flowersl

26、釉下贴花：土胚贴花釉下贴花：土胚贴花 l Glaze Decal Decals: earth embryol釉中贴花：素烧坯贴花釉中贴花：素烧坯贴花 lGlaze Decal Decals: Biscuitl釉上贴花：釉烧坯贴花釉上贴花：釉烧坯贴花 lGlaze decals: glost blank Appliquel贴花贴花刮水刮水风干风干查花查花lApplique - wiper - dried flowers - check（APPLIQUE）擦花擦花l贴花产品风干后要用水贴花产品风干后要用水把残留的胶渍跟灰尘洗把残留的胶渍跟灰尘洗干净干净lDecals products dried

27、to water the residual glue stains and dust cleanl要用热的水擦要用热的水擦lUse hot water to wipel擦好后摆回板上，用风擦好后摆回板上，用风扇吹干扇吹干lBack back good rub board, fan blowing（Rub flower）装窑装窑l骨瓷产品不能叠放，要骨瓷产品不能叠放，要分开摆放分开摆放lBone china products cannot be stacked, to separatedl不同烤花温度的产品要不同烤花温度的产品要分开登窑分开登窑lDifferent decorated temperature pro