模具表面处理

1、抛光（抛光（Polish)火花纹火花纹(Thin Fire Texture)化学蚀纹（化学蚀纹（Texture)蚀纹处理和模具斜度蚀纹处理和模具斜度电镀电镀(Plating)喷砂（喷砂（Blasting）抛光（抛光（Polish)SPI - Society of the Plastics Industry塑料工业协会塑料工业协会Types ofFinishes Current SPIFinish Numbers Description andPrevious Finish NumbersRoughness Comparison R.A. Diamond#1 Diamond Buff（#1钻石膏

2、，光学要求）钻石膏，光学要求）A0#3 Diamond Buff（#3钻石膏，镜面）钻石膏，镜面）A1is comparable to#10-1#6 Diamond Buff（#6钻石膏，镜面）钻石膏，镜面）A2is slightly finer than#21-2#15 Diamond Buff（#15钻石膏，镜面）钻石膏，镜面）A3has more imperfections than2-3Paper600 Grit（600砂纸，光面）砂纸，光面）B1is finer than#32-3400 Grit（400砂纸，光面）砂纸，光面）B2is slightly finer than4-53

3、20 Grit（320砂纸，光面）砂纸，光面）B3is comparable to9-10Stone600 Stone（600油石，光面）油石，光面）C1is finer than#410-12400 Stone（400砂纸，光面）砂纸，光面）C2is slightly finer than25-28320 Stone（320砂纸，哑面）砂纸，哑面）C3is comparable to38-42Dry Blasted #11 Glass Bead（#11粗玻璃砂）粗玻璃砂）D1is finer than#510-12#240 Aluminum Oxide Blast（#240氧化铝）氧化铝）D

4、2is comparable to26-32#24 Aluminum Oxide Blast（#24氧化铝）氧化铝）D3is a little more coarse than190-230Diamond Mold Polishing & Finishing Specifications钻石抛光钻石抛光（非常适合镀镍和镀铬）（非常适合镀镍和镀铬）SPIA-1（高质量外观或者（高质量外观或者镜片模具）镜片模具）SPIA-2（良好脱模和外观）（良好脱模和外观）SPIA-3（良好脱模，外观（良好脱模，外观无需高光）无需高光）砂纸抛光砂纸抛光（轻微高光面，良好脱（轻微高光面，良好脱模，用在装饰要求不高

5、模，用在装饰要求不高的场合）的场合）SPIB-1SPIB-2SPIB-3油石抛光油石抛光（非高光面，良好脱模，（非高光面，良好脱模，也是砂纸和钻石抛光的也是砂纸和钻石抛光的头道工序）头道工序）SPIC-1SPIC-2SPIC-3喷砂抛光喷砂抛光（网点和纹理表面）（网点和纹理表面）SPID-1SPID-2SPID-3火花纹火花纹(Thin Fire Texture)号码号码电火花深度（电火花深度（mm)号码号码电火花深度（电火花深度（mm)0 0.00040 21 0.00448 1 0.00044 22 0.00504 2 0.00048 23 0.00560 3 0.00056 24 0.0

6、0648 4 0.00064 25 0.00720 5 0.00072 26 0.00800 6 0.00080 27 0.00880 7 0.00088 28 0.01000 8 0.00100 29 0.01120 9 0.00112 30 0.01280 10 0.00128 31 0.01400 11 0.00140 32 0.01600 12 0.00160 33 0.01800 13 0.00180 34 0.02000 14 0.00200 35 0.02240 15 0.00224 36 0.02520 16 0.00252 37 0.02800 17 0.00280 38 0

7、.03200 18 0.00320 39 0.03600 19 0.00360 40 0.04000 20 0.00400 41 0.04480 CHARMILL VDI Specification符号符号粗糙度粗糙度符号符号粗糙度粗糙度AGIE 1Ra 0.2VDI12Ra 0.40AGIE 2Ra 0.315VDI15Ra 0.50AGIE 3Ra 0.5VDI18Ra 0.80AGIE 4Ra 0.8VDI21Ra 1.12AGIE 5Ra 1.25FineVDI24Ra 1.60AGIE 6Ra 2.00FineVDI27Ra 2.24AGIE 7Ra 3.15MedelVDI30Ra

8、 3.15AGIE 8Ra 5.0GrovVDI33Ra 4.50AGIE 9Ra 8.0VDI36Ra 6.30AGIE 10Ra 12.5VDI39Ra 9.00VDI42Ra 12.5VDI45Ra 18.0火花纹规格和图纸表面粗糙度要求对照表火花纹规格和图纸表面粗糙度要求对照表Ra -在取样长度内，轮廓偏距绝对值的算术平均值，单位在取样长度内，轮廓偏距绝对值的算术平均值，单位: 。化学蚀纹（化学蚀纹（Texture)号码号码咬花深度咬花深度MT-11000 0.0102MT-11010 0.0254MT-11020 0.0381MT-11030 0.0508MT-11040 0.076

9、2MT-11050 0.1143MT-11060 0.0762MT-11070 0.0762MT-11080 0.0508MT-11090 0.0889MT-11100 0.1524MT-11110 0.0635MT-11120 0.0508MT-11130 0.0635MT-11140 0.0635MT-11150 0.0698MT-11160 0.1016MT Specification单位：单位：mmMold-Tech AMold-Tech AMold-Tech BMold-Tech BPtn.#Ptn.#Depth(mm)Depth(mm)AngleAnglePtn.#Ptn.#Dep

10、th(mm)Depth(mm)AngleAngleMT-11000MT-110000.00040.00041 1MT-11200MT-112000.0030.0034.54.5MT-11010MT-110100.0010.0011.51.5MT-11205MT-112050.00250.00254 4MT-11020MT-110200.00150.00152.52.5MT-11210MT-112100.00350.00355.55.5MT-11030MT-110300.0020.0023 3MT-11215MT-112150.00450.00456.56.5MT-11040MT-110400.

11、0030.0034.54.5MT-11220MT-112200.0050.0057.57.5MT-11050MT-110500.00450.00456.56.5MT-11225MT-112250.00450.00456.56.5MT-11060MT-110600.0030.0034.54.5MT-11230MT-112300.00250.00254 4MT-11070MT-110700.0030.0034.54.5MT-11235MT-112350.0040.0046 6MT-11080MT-110800.0020.0023 3MT-11240MT-112400.00150.00152.52.

12、5MT-11090MT-110900.00350.00355.55.5MT-11245MT-112450.0020.0023 3MT-11100MT-111000.0060.0069 9MT-11250MT-112500.00250.00254 4MT-11110MT-111100.00250.00254 4MT-11255MT-112550.0020.0023 3MT-11120MT-111200.0020.0023 3MT-11260MT-112600.0040.0046 6MT-11130MT-111300.00250.00254 4MT-11265MT-112650.0050.0057

13、 7MT-11140MT-111400.00250.00254 4MT-11270MT-112700.0040.0046 6MT-11150MT-111500.002750.002754 4MT-11275MT-112750.00350.00355 5MT-11160MT-111600.0040.0046 6MT-11280MT-112800.00550.00558 8蚀纹处理和模具斜度的关系蚀纹处理和模具斜度的关系Mold-Tech CMold-Tech CMold-Tech DMold-Tech DPtn.#Ptn.#DepthDepthAngleAnglePtn.#Ptn.#DepthD

14、epthAngleAngleMT-11300MT-113000.00250.00253.53.5MT-11400MT-114000.0020.0023 3MT-11305MT-113050.0050.0057.57.5MT-11405MT-114050.00250.00254 4MT-11310MT-113100.0050.0057.57.5MT-11410MT-114100.00350.00355.55.5MT-11315MT-113150.0010.0011.51.5MT-11415MT-114150.0020.0023 3MT-11320MT-113200.00250.00254 4MT

15、-11420MT-114200.00250.00254 4MT-11325MT-113250.0030.0034.54.5MT-11425MT-114250.00350.00355.55.5MT-11330MT-113300.0020.0023 3MT-11430MT-114300.0070.0071010MT-11335MT-113350.0020.0023 3MT-11435MT-114350.0100.0101515MT-11340MT-113400.0030.0034.54.5MT-11440MT-114400.00050.00051.51.5MT-11345MT-113450.003

16、0.0034.54.5MT-11445MT-114450.00150.00152.52.5MT-11350MT-113500.00350.00355.55.5MT-11450MT-114500.00250.00254 4MT-11355MT-113550.00250.00254 4MT-11455MT-114550.0030.0034.54.5MT-11360MT-113600.00350.00355.55.5MT-11460MT-114600.00350.00355.55.5MT-11365MT-113650.00450.00457 7MT-11465MT-114650.0050.0057.

17、57.5MT-11370MT-113700.0040.0046 6MT-11470MT-114700.0020.0023 3MT-11375MT-113750.0040.0046 6MT-11475MT-114750.0020.0023 3MT-11380MT-113800.0040.0046 6MT-11480MT-114800.0030.0034.54.5蚀纹处理和模具斜度的关系蚀纹处理和模具斜度的关系Plaque #6Plaque #6Plaque #7Plaque #7Plaque #8Plaque #8Plaque #10Plaque #10Ptn.#Ptn.#Depth(mm)De

18、pth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)MT229MT2290.0030.003MT325MT3250.0030.003MT588MT5880.00850.0085MT980MT9800.0040.004MT392MT3920.0040.004MT964MT9640.0030.003MT888MT8880.0130.013MT901MT9010.0030.003MT585MT5850.00350.0035MT1038MT10380.0020.002MT1

19、028MT10280.00350.0035MT945MT9450.00650.0065MT889MT8890.0040.004MT1043MT10430.0020.002MT1067MT10670.0130.013MT970MT9700.0020.002MT1013MT10130.0030.003MT1170MT11700.00250.0025MT1149MT11490.0130.013MT972MT9720.00250.0025MT1015MT10150.00550.0055MT1192MT11920.00150.0015MT1153MT11530.00750.0075MT973MT9730

20、.00350.0035MT1039MT10390.0030.003MT1239MT12390.0030.003MT1211MT12110.00950.0095MT974MT9740.00250.0025MT1055MT10550.00550.0055MT1240MT12400.0030.003MT1226MT12260.00350.0035MT978MT9780.0030.003MT1068MT10680.00550.0055MT1241MT12410.0020.002MT1227MT12270.00350.0035MT985MT9850.00250.0025MT1070MT10700.007

21、0.007MT1242MT12420.0020.002MT1228MT12280.00950.0095MT1055-1MT1055-10.00010.0001MT1074MT10740.00550.0055MT1243MT12430.0020.002MT1230MT12300.0130.013MT1055-2MT1055-20.00450.0045MT1129MT11290.0030.003MT1244MT12440.00250.0025MT1232MT12320.0030.003MT1055-3MT1055-30.00050.0005MT1159MT11590.0080.008MT1250M

22、T12500.0030.003MT1233MT12330.00350.0035MT1055-4MT1055-40.00750.0075MT1122MT11220.00150.0015MT2019MT20190.00250.0025MT1234MT12340.00350.0035MT1055-5MT1055-50.0010.001MT1125MT11250.0060.006MT2020MT20200.0020.002MT1235MT12350.00350.0035MT1055MT10550.00150.0015MT1126MT11260.00650.0065MT2028MT20280.00250

23、.0025MT1236MT12360.00350.0035MT1055-6MT1055-60.00170.0017MT1127MT11270.00250.002523053230530.0020.002MT1238MT12380.00450.0045MT1055-7MT1055-70.02250.0225MT1526MT15260.01350.013523064230640.00150.001523031230310.00850.0085昵宏咬花規格表昵宏咬花規格表咬花番號咬花番號拔模斜度拔模斜度平均值平均值 打光程度打光程度加工種類加工種類HN-DS11HN-DS111 15 75 7800

24、800噴砂咬花噴砂咬花 HN-DS12HN-DS121.51.510 1310 13600 800600 800HN-DS13HN-DS132 212 1512 15600 800600 800HN-DS14HN-DS142 213 1913 19600 800600 800HN-DS01HN-DS013 325 3025 30320320HN-DS02HN-DS024 435 4035 40320320HN-DS03HN-DS034 436 4236 42320320化學咬花化學咬花 HN-DS04HN-DS044.54.538 4338 43320320HN-DS05HN-DS051.51

25、.59 139 13800800HN-DS06HN-DS062 214 1914 19800800HN-DS07HN-DS072.52.519 2419 24600600HN-DS08HN-DS083 325 3025 30400400咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类梨地梨地NO. 12 28989#400#400梨地梨地NO. 22.52.515161516#400#400梨地梨地NO. 33 315171517#400#400梨地梨地NO. 43.53.516181618#400#400梨地梨地NO. 54 420232023#400#400梨地

26、梨地NO. 64.54.525302530#400#400梨地梨地NO. 76 640424042#320#320梨地梨地NO. 86 657605760#320#320梨地梨地NO. 96 660666066#320#320S S -半光泽半光泽 G -半光泽半光泽 咬花番號咬花番號拔模斜度拔模斜度平均值平均值 打光程度打光程度加工種類加工種類NO. 1NO. 11 11.71.7鏡面鏡面 NO. 2NO. 21 11 1鏡面鏡面 NO. 3NO. 31 11.41.4鏡面鏡面 NO. 4NO. 41 11.81.810001000 NO. 5NO. 51 12.92.910001000 N

27、O. 6NO. 61.51.54 410001000 NO. 7NO. 71.51.56.56.5#800#800 NO. 8NO. 82 27 7#800#800 NO. 9NO. 92.52.57.77.7#800#800 NO. 10NO. 103 310111011#600#600 NO. 11NO. 11343412151215#600#600 NO. 12NO. 12454516181618#600#600 S -S -半光澤半光澤 G -半光澤半光澤 咬花番號咬花番號拔模斜度拔模斜度平均值平均值 打光程度打光程度加工種類加工種類HN20HN202.52.512141214#400

28、#400 喷砂喷砂 HN21HN213 315171517#400#400HN22HN22343423252325#400#400HN23HN23454533373337#320#320HN24HN244 419211921#320#320 梨地梨地 HN25HN254 423252325#320#320HN26HN264 426302630#320#320HN27HN275 537403740#320#320HN28HN28565641434143#320#320HN29HN29565645504550#320#320HN30HN306 658635863#320#320HN31HN316

29、665736573#320#320S -S -半光澤半光澤 G -半光澤半光澤 喷砂流程喷砂流程模具脱脂模具脱脂封贴封贴喷砂喷砂除去贴纸除去贴纸清洗清洗防锈防锈模具脱脂模具脱脂封贴封贴喷砂用封贴喷砂用封贴表面处理表面处理蚀刻蚀刻梨地流程梨地流程干燥干燥喷砂喷砂除去贴纸除去贴纸清洗清洗防锈防锈咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN1000HN10001 14545#800#800HN1001HN10011 15656#800#800HN1002HN10021.51.588#800#800HN1003HN10031 13434#800#800HN1004H

30、N10041 14545#800#800HN1005HN10051 15656#800#800HN1006HN10062 210111011#600#600HN1007HN10072.52.512131213#600#600HN1008HN10083 317191719#600#600HN1009HN10091.51.56767#600#600HN1010HN10102 27878#600#600HN1011HN10113 313141314#600#600HN1012HN10123.53.525272527#400#400HN1013HN10134 433373337#400#400HN10

31、14HN10145 543504350#400#400HN1015HN10153 319211921#400#400HN1016HN10164 432333233#320#320HN1017HN10175 536383638#320#320S S -半光泽半光泽 G -半光泽半光泽 咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN2000HN20001.51.58989#600#600HN2001HN20012 213151315#600#600HN2002HN20022.52.522342234#400#400HN2003HN20033.53.54044404

32、4#400#400HN2004HN20044 444474447#400#400HN2005HN20055.55.561656165#400#400HN2006HN20065.55.560636063#400#400HN2007HN20075 561646164#400#400HN2008HN20085 563666366#400#400HN2009HN20093 333353335#400#400HN2010HN20103.53.543464346#400#400HN2011HN20112 220212021#400#400HN2012HN20123 328322832#400#400HN2

33、013HN20133.53.530353035#400#400HN2014HN20142.52.519221922#400#400HN2015HN20152.52.525292529#400#400HN2016HN20163 333383338#400#400HN2017HN20174 438413841#400#400HN2018HN20184 450585058#400#400HN2019HN20195 570757075#400#400HN2020HN20202 216231623#400#400HN2021HN20212.52.523262326#400#400HN2022HN2022

34、3 325272527#400#400HN2023HN20234 430343034#400#400HN2024HN20244.54.542504250#400#400HN2025HN20255 552565256#400#400HN2026HN20265 562706270#400#400咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN3000HN30001.51.54545#800#800HN3001HN30011.51.55656#800#800HN3002HN30021.51.57979#800#800HN3003HN30032.52.5811811#8

35、00#800HN3004HN30043 310151015#600#600HN3005HN30053 316181618#600#600HN3006HN30063.53.517201720#600#600HN3007HN30071.51.57979#600#600HN3008HN30082 2911911#600#600HN3009HN30092.52.512141214#600#600HN3010HN30102.52.515181518#600#600HN3011HN30113 318221822#600#600HN3012HN30123.53.524282428#600#600HN3013

36、HN30133.53.527312731#600#600S S -半光泽半光泽 G -半光泽半光泽 模具脱脂模具脱脂封贴封贴描绘图形描绘图形 咬花加工面脱脂咬花加工面脱脂皮纹流程皮纹流程蚀刻蚀刻防锈防锈喷砂用封贴喷砂用封贴清洗清洗除去贴纸除去贴纸烘烤烘烤修正图形修正图形二次封贴二次封贴模具脱脂模具脱脂底片裁剪底片裁剪 咬花面脱脂咬花面脱脂图形流程图形流程现象现象感光膜剥离感光膜剥离蚀刻蚀刻封贴封贴贴底片贴底片曝光曝光感光膜涂布感光膜涂布干燥干燥加热加热图形修正图形修正喷砂喷砂清洗清洗防锈防锈电镀电镀(Plating)非电镀镍非电镀镍高级防氧化保护高级防氧化保护中等耐磨中等耐磨修正公差要求不高的

37、位置（修正公差要求不高的位置（0.003”）Hardness HVN100As plated 450 / 50 RCHeat treated at:- 4hr, 350F (177C) 480 to 520- 1hr, 750F (400C) Phosphorus content, wt, %:10.5 to 12.0 Melting point:1620F (880C) Corrosion related properties:ASTM B-1171.0 mil deposit, 1,000+ hours Wear properties:Taber abraser wear testInde

38、x value wt. loss mg/1,000 cyclesAs plated 5-18Heat treated 1hr 750F (400C) 4-8Thermal conductivity:cal/cm/sec/C 0.0105 氨基磺酸镍电镀氨基磺酸镍电镀复杂的尺寸修正（复杂的尺寸修正（0.25mm沉积厚度）沉积厚度）耐摩擦和耐磨损耐摩擦和耐磨损防腐蚀防腐蚀作为电镀铬的基础层作为电镀铬的基础层摩擦系数摩擦系数0.45 或更小或更小洛氏硬度洛氏硬度40 RC电镀温度电镀温度140F理想用途理想用途尺寸修正尺寸修正电镀硬铬电镀硬铬耐摩擦和耐磨损耐摩擦和耐磨损硬度硬度72RC0.0003-

39、0.0004厚度厚度喷砂（喷砂（Blasting）Wet Blasting (Liquid Honing)The liquid honing or wet blasting process uses water to cushion the blast media and eliminates damage to the surface of the component, mold or tool. This process is used for precision surface finishing and allows us to control and regulate the flo

40、w and type of material used in the blasting slurry. It also allows us to control the velocity, pressure, location (areas can be masked) and other engineered elements to provide the optimum finish for your part, mold, die or tool.Wet Blasting ProcessWet blasting is used primarily, but not exclusively, as a surface prepara