设备验收流程及设备检验规格书

1、设备验收流程及设备检验规格书以下为设备验收流程，仅供参考:设备验收执行过程描述1.1 MachinequalificationactivitiesdescriptionAfterreceivingmachines,itwillspend1weektoverifymachinefunctionandreliabilitybeforesendittouser.Belowdescribesindetailshowtoverifymachinestepbystepuntilmachinedeliverytositeaccordingtotheflowchart.收到设备后，需要1周时间验证设备的功能和

2、可靠性。以下定义设备检验步骤QualificationFlowchart检查验收流程图皓束桧查蛤收潦程圉1.2 VerificationPreparation检验准备Itisrequiredtopreparethefollowingitemsbeforestartingverifyingmachine:检验前需准备以下事项Machine设备Machinedrawings设备图纸Machineverificationspecification&checklist设备检查规格和清单Machinelabelingandmachinecontrolnumber设备标识及客户资产编号DUT样品TestS

3、tationifrequired测试站Measurementifrequired检查工具或设备1.2GeneralInformationCompleted设备信息的填写Atthisbeginning,Pls.fillinthegeneralinformationofmachine,suchasmachinenumber,description,revision,controlnumber,serialnumber,equipmentIDnumber,verifiedby,verifydateandsoon.Belowisforreferenced:开始请填写设备信息如编号，描述，版本等等，以下

4、可供参考ContenthanhifofiiiancmCjnnntntMachtH?iimbsf设备编号Description设备描述口JRevisMn版本*CcumolNmnber客户资产编号限*SenalNumber系列号J41.2DocumentsVerifying文件检查Thissectionistocheckifthemachinewillbeverifiedbyusingcorrectrelativedocuments,software,teststation,DUTetc;Soitneedtocompletethefollowingitems,seebelowforreferenc

5、e:这里主要检查和确认是否用最新且正确的图纸，规格，软件，测试位，样品等来检验设备，请参考如下：一_一_一-_一一Maditneverifiedaccordm2tocorrectdocumenljDocumentXumberRisionCcnmiaitR瓯ultCheckedBy1.ManiAzkineDrsv.-niE设备图纸,.,2.BaseJ/achmeDrying通用设备图纸3.ApplicattcnDrains应用设爸图纸4.ElecmealSchematicDiagram电路图S.TestStationSoftu-are则由站刎试程序,6.DUTSamples检查刎试用样品/1.2

6、Mechanical/PneumaticVerifying机械和气动部分的检查Thissectionismainlytoverifymechanicaland/orpneumaticportionofmachines.Ifresultforeachitemisaccepted,concessionorrejected,Ppletethecomment/resultcolumnwith”OK,UAI”or“NGandsignedthenameincheckedbycolumn.IfitisUAIorNG,itisbettertoaddsomecommentsonthecolumnandalsoa

7、nnotatethecommentonmachinelabelingfortracking.Ifitisgood,justcompletewith“OKandnoneedtoannotateonmachinelabeling.Belowitemsarestepbystep:这里主要是机械和气动部分的检查.对每个检查项，结果主要有三种：接受，让步接受，拒绝.如果是让步接受或拒绝，请在结果栏里填上“UAI”或“NG，也可加些备注，同时必须备注在设备标识上以便跟进.如果是接受，请在结果栏里填上“OK即可.下面是检查的具体项目：Verifyrawmaterialsformanufacturingpar

8、tsarecorrectatdocumentedtype,Common&ESDMaterial检查机械加工件的原材料是否正确(非ESDM料)检查要求防静电的零件材料是否正确(ESD材料)Verifysurfacetreatmentformanufacturingpartiscorrectatdocumentedtypeandnoanyscratch/damage/brokenonsurfaceandnoanysharpedgeorburrs.检查机械加工件表面(颜色，处理工艺是否正确，外观有否擦伤痕迹/锐边/尖角等)Verifyallpartsaremanufacturedaccordingt

9、ocorrectdrawing,especiallycriticaldimensionmustbeverifiedinspecandenclosedwhendelivery.确保机械零件按图加工，要求提供符合要求的关键尺寸表Verifymanufacturingpartsareassembledinproperfashionandnomissing检查机械加工部件的装配是否正确及完整，有没有装反，装错或遗漏Verifyallfasteningparts(screw,washer,nut,bolt,spacer,circlip)areassembledcorrectlyandnomissinga

10、ndsecurelyatdocumentedtorque检查紧固件(螺丝螺母卡簧等)是否安装正确，完整及可靠Verifycriticalcomponents(cylinder,bearings,linear,etc)isassembledcorrectly&cantbealternativeunlessspecified.检查关键标准件(气缸,轴承轴套，导轨等)是否安装正确，不可替代除非特别指示Verifyallpneumaticpartsarenopressureleak,adjustedincorrectposition,properfunctionandatdocumentedpress

11、urevalue,speed,andtravelsmoothlywithoutstickingorbinding检查气动元件在指定气压下是否漏气，安装正确，工作正常，动作顺畅，速度异常等现象，并备注实际气压值.UseDUTtoverifyallguidepartsarefitforalignment用样品检查定位件的对位是否准确Verifyallrubberpartshardness,colourandcheckifitfittings/alignwithDUTandmarkhardnessvalue.检查硅胶件的硬度，颜色及与样品的配合是否过紧过松或偏位.并备注硬度值Allmovingpar

12、tsareverifiedunobstructedthroughouttheirentirecourseoftravel检查所有移动零部件是否移动顺畅Verifyfittingly/smoothlyoperationofloadingandunloadingofDUT检查设备放置样品及取出样品是否顺畅，便利，无干涉无阻碍等Verifymachinewillbesecureandsafetyduringoperating检查设备在使用过程中是否可靠，安全，不可有夹伤或损伤操作人员的危险和隐患1.2ElectricalVerifying电子部分的检查Thissectionismainlytover

13、ifyelectricalportionofmachines.Theguidelineisthesameasabove.Belowitemsarestepbystep:这里主要是电子部分的检查.要求同上.下面是检查的具体项目：VerifyWIREisproperlysecured,layoutisreasonable,strainrelievedwithcorrectlengthandmeasureconnectionbymanualelectmeasuring检查连线的长度，是否在设备使用中有干涉，布线是否合理，人工检测连线正确性2)VerifyPCBAispopulatedcorrectl

14、yandcheckI/Ovaluemanuallyaccordingtoschematic/diagram检查电路板是否按图和BOM1口工，电子零件是否贴装正确，人工检测输入输出电压电流是否正常VerifyNEEDLEandPCBbedsagainstdrawingandconnectionwellinspecifiedcompressionofneedles检查探针连线是否按图正确连接，和PCB的针位是否通电4)VerifyCABLESarefunctionbymanualelectricalmeasuringand/orwhenconnectedwithtestingequipment,a

15、ndalsoverifylengthofcable,verifyvalue&solderingofresistors,capacitors,diodeswhentheyaresolderwithshrinktubesandwithconnectors.人工检查或连接到设备上以确认电缆的连接是否连通，电缆的长度是否正确，电缆和零件焊接时是否有短接虚焊，是否有热塑管保护VerifythatALLCONNECTIONpropercontactedperschematicorwiringdiagrambeforepoweron最终通电前，检查所有连接是否按电路图正确连接VerifyCriticalCo

16、mponentcantbealternatedunlessspecify关键电子件不可替代除非特别指示VerifyfunctionofLED通电检查LED指示灯的功能是否正常VerifyfunctionofSENSORSandifassembledcorrect检查感应器功能及安装位置是否正确VerifyBATTERYCONNECTOR/CONTACTisassembledcorrectlyandmeasureelectricalbatterypinbymanualelectricalmeasure检查电源连接器/连接件是否安装正确，人工检查是否通电VerifySYSTEMCONNECTORi

17、sassembledcorrectlyandfunctionwhenconnectedwithstation检查系统连接器是否安装正确，是否与测试位连接正常VerifyANTENNAisassembledcorrectlyandfunction检查天线是否安装正确，功能是否正常VerifyMICROPHONEisassembledcorrectly&function检查麦克风是否安装正确，功能正常VerifySPEAKEisassembledcorrectlyanditsfunctionbyusingsignalgeneratorequipment检查扬声器是否安装正确，用信号发生器检查其功能

18、是否正常VerifyRFCONNECTORisassembledcorrectlyanditsfunctionwhenengageandcompression检查高频连接器是否安装正确，在接合及压缩时其功能是否正常VerifyRFINTERFACEBOXESshieldingfunction检查屏蔽箱的功能VerifyEARCOUPLERassembledcorrectlyandincorrectpositionatdocumentedspecified检查耳机藕合器是否安装准确，位置是否正确，功能是否正常7.2FunctionandGR&RVerifying设备功能和可靠性检查Thissec

19、tionismainlytoverifyfunctionandGR&Rofmachines.Theguidelineisthesameasabove.Belowitemsarestepbystep:这里主要是设备功能和可靠性的检查.要求同上.下面是检查的具体项目：Verifybasemachinefunctionwithtestsoftware用测试程序检查通用设备部分是否功能正常VerifyapplicationmachinefunctionwithDUT&testsoftware用样品和程序检查应用设备的功能Verifyfinalmachine(includingbasemachine,a

20、pplicationmachine,DUT,Testsoftware)havebeenfunctionallytestedandpasstests用样品和程序检查整个设备的功能是否通过测试RunGR&Rtestandverifyallresultsarepassed(Dev=0.2,3DUT,3Operators,10times/DUT,Total90times)检查设备的重复性和可靠性(3个操作员分别用3个样品进行测试，每样测10次，共90次，偏离不可大于0.2)7.3BuyOffandSignature设备最终验收和签名Thisstepdescribesbuyingoffandsignof

21、machineifitisverified.Thequalificationresultshouldbe:Pass,UAI,RejectedandScrapped.Theresultwillbeidentifiedonmachinelabelingforeachmachine.Whenamachinesisverifiedpass,itisrequiredtosignafinallyanddocumentedanddeliverywithmachines.Belowisreference:这里规定如何最终验收设备，每个设备检查的结果由设备检查规格书来判定。每个设备附带一份该设备检查规格书并备案。送交设备时，一份最终签署的设备检查规格书和设备一同送出。1.8DeliverytoSite设备验收后交送Oncemachinesar