Inspection and test plan 完整版 (详细版)

1、张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTD版本 Rev.A日期 Date2016.07.18A2016.07.18Rev.版 本Amend Date修 改 日 期Content内 容 Project Name： Raillink Project 检验测试计划 Inspection and test planFile No.文件编号TC-QM- 01张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTDRev.版 本ADate日 期2016.07.18Compiling Dept.编 制 部 门QC De

2、pt.质控部 Sent to Dept.发送部门 生产部Production Dept.技术部 TechnicalDept. 项目部ProjectDept.合 计TotalApproved By批 准Checked By审 核Produced By制 作1113备注：本文件有中英两种文本，如有冲突以中文为准,英文版本则为参考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a refer

3、ence shall any conflicts accrued.14/141. 检验流程 Quality Inspection Flow Chart 业务流程Inspection Flow Chart始点Starting Time关联事项Relevant Procedure技术部门提供相关文件（图纸、施工工艺）Relevant document authorized by Technical Dept. (drawings, WPS)客户要求Customer requirements部门内部检查项目讨论Internal inspection discussion 检查计划公布发放Inspec

4、tion Plan Releasing检查计划作成 Inspection Plan部门例会落实或者专题会议 Implementation Meeting现场各工序检验申请Apply for QC inspectionQC现场检查 QC site inspection不合格 unqualifiedQC现场检查结果判定/确认 QC inspection results顾客NCR 合格 qualified纠正预防措施（必要时）Corrective and Prevention action （if necessary）检查结果文件整理归档Organize and file the checking

5、report检查结果接受Accept检查结果确认Confirm inspection results工序转序-下道工序Transfer to next process品质数据分析Data analyze完工总结及归档 Project summary and file.下一定单改进Improvements plan for next order下一定单改进完工总结及归档品质数据分析工序转序-下工程开工前完成Shall be finished before projects start工序检验流程；Each process inspection procedure. 内部业务分担；Internal

6、 inspection allocation. 不良事项；Non-conformance items. 顾客NCR；non-conformance record. 不合格品处理程序；Non-conformance treatment procedure.QC一次检查合格率；QC inspection one time passing rate.数据分析程序Data analyze2.1进料检验 Incoming Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equi

7、pment检验工具InspectionMethod检验方法Frequency检验频度Quality Record记录文件Reference Document参考文件Responsible Dept./ Person负责部门/职务材料验收Material inspection材料证书确认Mill certification confirm核对材料证书与相关标准符合性，Whether mill certification are in accordance with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Ma

8、terial standard质控部/进料检验员QC dept. /Material inspector材料验收Material inspection钢材验收Raw material inspection按材料标准,检查外观、长度、宽度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收 10%Receiving 10%记录表单Record sheet材料标准Mate

9、rial standard质控部 /进料检验员QC dept./Material inspector焊材验收Welding Material inspection合格证书certificate inspection按焊接材料标准，检查焊材包装，核对批号Check welding material package, identification mark with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector

10、机械零件验收Mechanical component合格证书certificate inspection按材料标准,检查外观尺寸等Check the appearance, dimension according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收 10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard，drawing质控部/进料检验员QC dept./Material inspector电气零件验收Electrical component

11、合格证书certificate inspection功能测试 Functional test电源Power supply目视VT，到货验收 10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard，drawing质控部/进料检验员/电气工程师electrical engineerQC dept./Material inspector涂装材料验收Painting Material inspection合格证certificate inspection检查油漆桶标识，核对批号检查钢丸是够符合要求Check paint pot, sh

12、ot grit identification mark with relevant standards，_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector2.2过程检验 In Process Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency

13、检验频度Quality Record记录文件Reference Document参考文件Responsible Dept./ Person负责部门/职务A. 下料 Cutting 下料cutting & layout数控切割精度检查accuracy checking record of NC. cutting machine工艺要求 Process requirements钢卷尺Steel tape尺寸测量Dimension checking每班次Each shift记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cuttin

14、g & layout材质跟踪MATERIAL TRACK工艺要求 Process requirements目视VT每件Each piece检验表单 Inspection report质控部/进料检验员QC dept./Material inspector下料cutting & layout下料后尺寸检查dimension inspection after cutting图纸drawing钢卷尺Steel tape尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Materi

15、al inspector下料cutting & layout坡口加工Beveling图纸Drawing坡口检验尺Bevel inspection ruler尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout钻孔Drilling图纸drawing钢卷尺、游标卡尺Steel tape, venire caliper尺寸测量Dimension checking每件Eachpiece记录表单Record she

16、et质控部/进料检验员QC dept./Material inspector下料cutting & layout折弯Bending图纸drawing钢卷尺、样板Steel tape, template尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector钻孔模板Fixture尺寸检测dimension inspection模板图纸template drawing钢卷尺、游标卡尺Steel vernier caliper尺寸测量Dimension ch

17、ecking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspectorB. 部件焊接尺寸 Welding dimension of each part焊前Before welding焊工证certified welders,_核对Check & confirm_AWS D1.1工艺技术部/焊接工程师Technical dept./ welding Engineer焊前Before welding焊接程序welding procedure_核对Check & confirm_AWS D1.1

18、焊前Before welding焊接工艺welding process specifications_核对Check & confirm_AWS D1.1焊接welding焊接工艺参数检查Welding parameter inspection是否符合WPSConformity with WPS钳形表Ampere meter电流电压测量Current & voltage measurement每天一次One time per day记录表单Record sheetAWS D1.1质控部/结构检验员QC/structural inspector每部件尺寸焊前检查Dimension

19、 inspection before welding of each part定位尺寸检查Positioning dimension inspection图纸要求Drawing requirement钢卷尺,塞尺,水平仪，样板Steel tape, insert ruler, level尺寸测量Dimension checking每部件Each assembly piece记录表单Record sheet设计图纸 design drawing质控部/结构检验员QC/structural inspector每部件尺寸焊后检查dimension inspection after welding o

20、f each part定位尺寸检查，Positioning dimension inspection图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量Dimension checking每部件Each assembly piece检验表单 Inspection report设计图纸 design drawing质控部/结构检验员QC/structural inspector外形检查Configur-ation inspection产生的变形。deformation工艺要求 Process requiremen

21、ts钢卷尺,塞尺Steel tape, insert ruler, l尺寸测量 Dimension checking每个产品Each canopy记录表单Record sheet_质控部/结构检验员QC/structural inspectorC .装配 Assembly 前端梁End Beam Front焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge 尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验

22、表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端梁End Beam Rear焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design

23、 drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector中梁Center Sill 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构

24、检验员QC/structural inspector垫枕Bolsters 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector前端底架EndUnderFram

25、e Front 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端底架EndUnderframe Rear 焊接外观，尺寸Visual Welding

26、Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector底架Underframe 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板

27、Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector右侧墙Side Wall Right 焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert

28、ruler, level尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector左侧墙Side Wall LEFT焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测

29、量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector前端墙End Wall Front 焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量，焊缝测量Dimensio

30、n checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端墙End Wall Rear 焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量，焊缝测量Dimension checking，weld

31、 checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector车顶棚Roof 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection repor

32、t设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector组装part assembly 连接尺寸检查External Connection Dimension Inspection图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量Dimension checking每个产品Each canopy检验表单 Inspection report设计图纸 design drawing质控部/结构检验员QC/s

33、tructural inspector焊后检查dimension inspection after welding整体检验Entirety inspection图纸要求Drawing requirement钢卷尺,水平仪，焊角尺，手电筒Steel tape, air level，Welded square, flashlight尺寸测量，焊缝测量Dimension checking，weld checking每部件Each assembly piece检验表单 Inspection report设计图纸 design drawingAWS D1.1质控部/结构检验员QC/structural

34、inspector外形检查Configur-ation inspection产生的变形。deformation工艺要求 Process requirements钢卷尺,塞尺Steel tape, insert ruler, l尺寸测量 Dimension checking每个产品Each canopy记录表单Record sheet_质控部/结构检验员QC/structural inspectorD .无损探伤 NDTNDTNDT人员资质NDT checking qualifications工艺要求 Process requirements_核对Check & confirm_质控部/

35、无损检验员QC dept. / NDT inspectorNDTNDT工艺要求 Process requirements超声波探伤仪磁粉探伤仪UT detector, MT detector仪器测量Measurement equipmentNDT焊缝 NDT weld seam检验表单 Inspection reportAWS D1.1质控部/无损检验员QC dept. / NDT inspectorE .涂装 PAINTING喷砂处理surface Blasting treatme-nt,清洗除油，表面处理Clean, and remove surface oil, surface Blas

36、ting treatment工艺要求 Process requirements湿膜卡，湿度计，干膜检测仪，温度计，Wet film card, hygrometer, dry test meter,仪器测量Measurement equipment每件EachAssembly piece检验表单 Inspection report技术规范Technical specification质控部/油漆检验员QC dept./ Paint Inspector外形检查configuration inspection喷砂，运输产生的变形。Sandblasting, transport of deforma

37、tion图纸要求Drawing requirement钢卷尺,塞尺Steel tape, insert ruler, 尺寸测量Dimension checking每个产品Each canopy记录表单Record sheet_质控部/油漆检验员QC dept./ Paint Inspector油漆painting,油漆 检查Painting inspection工艺要求 Process requirements湿膜卡，湿度计，干膜检测仪，温度计，Wet film card, hygrometer, dry test meter,仪器测量Measurement equipment每部件EachA

38、ssembly-piece检验表单 Inspection report 技术规范Technical specification质控部/油漆检验员QC dept./ Paint Inspector外形检查configuration inspection产生的变形。deformation图纸要求Drawing requirement钢卷尺,塞尺Steel tape, insert ruler,尺寸测量Dimension checking每个产品Each canopy记录表单Record sheet_质控部/油漆检验员QC dept./ Paint InspectorF .功能测试（静态） Func

39、tional test（static）水密试验water tightness test密封性试验（水）leakage inspection against water工艺要求 Process requirements水密试验设备Water test equipment仪器测量Measurement equipment100%检验表单 Inspection report技术规范Technical specification质控部/最终检验员QC dept./ Final Inspector称重试验 weighing test装好车厢后称重 inspection for weigh of

40、 fully equipped carriage工艺要求 Process requirements称重设备weighing equipment仪器测量Measurement equipment每种型号一个 one for each type检验表单 Inspection report技术规范Technical specification质控部/最终检验员QC dept./ Final Inspector量载规Loading gauge通过量载规检验 inspection of car passing the loading gauge工艺要求 Process requirements装载设备

41、loading gauge equipment仪器测量Measurement equipment每种型号一个one for each type检验表单 Inspection report技术规范Technical specification质控部/最终检验员QC dept./ Final Inspector曲线通过测试 curve test底架和转向架制动之间的最小距离minimum distance between underframe equipment and brake equipment form bogie equipment工艺要求 Process requirements横向设

42、备卷尺Transverse equipment， roll meter仪器测量Measurement equipment每种型号一个one for each type检验表单 Inspection report技术规范Technical specification质控部/最终检验员QC dept./ Final Inspector制动测试 brake testa.制动零件密封性b.制动性能c.制动设备测试a.leakage of brake component b.brake performance c.brake equipment test工艺要求 Process requirements

43、a压力表b卷尺c秒表d制动力试验机a.pressure gauge b.rollmeter c.stop watch d.brake tester unit仪器测量Measurement equipment100%检验表单 Inspection report技术规范Technical specification质控部/最终检验员QC dept./ Final Inspector贝尔连接测试Bell connecti-on testa点对点连续测试b.标记检验a.point to point/continuity testb.marking inspection工艺要求 Process requ

44、irementsa跨接电缆b万用表a.jumper cableb.multimeter仪器测量Measurement equipment100%检验表单 Inspection report技术规范Technical specification电气工程师electrical engineer绝缘测试insulation test电气绝缘密封测试electrical insulation and leakage test工艺要求 Process requirementsa.绝缘测试b.万用表c.高压测试仪d.跨接电缆a.megger test b.multimeter c.Hige vo

45、lt tester d.jumper cable 仪器测量Measurement equipment100%检验表单 Inspection report技术规范Technical specification电气工程师electrical engineer功能测试 function test电气元件和设备功能测试Electrical component and equipment function test工艺要求 Process requirementsa.万用表b.风速计c.外部电源a. multimeter b.anemometerc.external power supply仪器测量Measurement equipment100%检验表单 Inspection report技术规范Technical specification电气工程师e