组合式空调器系列技术手册

1、组合式空调器系列技术手册山东凌顿人工环境设备有限公司一、产品概述“凌顿”牌组合式空调器，是山东凌顿人工环境设备有限公司经多年研发，已形成能满足各种要求的系列产品。其风量范围从3000m3/h-120000m3/h，可以满足冷却、加热、加湿、除湿、净化等各种要求。机组采用组合式框架板结构。空气处理性能齐备，组装灵活，运输方便，根据客户要求，可直接在现场安装，具有结构新颖，外观美观，安装维修方便，刚性好，漏风量小等特点，此机组可用于恒温恒湿空调系统及空调净化等工程的空气处理系统，此机组与自动控制装置相配合，可实现温度和湿度的自动调节。此产品可广泛应用于精密机械制造、精密计量、仪器仪表、航空航天工业

2、、电子工业、冶金、化工、纺织、医院、食品等工业部门集中送风的空气处理系统，也适用于宾馆、饭店、办公大楼、影剧院、商场、体育馆等公共建筑舒适性空调系统的空气处理。二、产品特点1）框架：采用铝合金框架，外表美观大方。框架由特殊制作的角连接件采用插入方式牢固的连接在一起，连接方便牢固2）面板：机组面板采用内外双层彩色钢板结构，两层板之间充注为高密度聚氨酯或聚苯乙烯发泡保温材料，导热系数小于0.022w/（m.），密度达到45kg/m3，具有导热系数小，强度高的特点，适用于各种环境条件。保温材料中加入阻燃材料，其防火指标达到或超过国家防火要求，面板有30mm和50mm两种厚度可选择。3）风机：风机采用

3、国产或进口名牌双进风离心风机。采用进口轴承，每台风机均经过严格的动、静平衡试验，确保风机能在各种情况下很好的运转。风机有前弯和后弯两种系列多种规格，满足不同风量和风压的场合。风机和电机采用皮带传动，可通过更换皮带轮方便的调节风机转速从而改变风量和风压。4）电机：电机采用国产或进口名牌电机，防护等级IP54，绝缘等级F级。5）表冷器：表冷器采用优质铜管和波纹翅片，经机械胀管焊接而成，管片结合紧密，传热效率高。每个表冷器均经过2.8Mpa的试压和检漏测试，确保表冷器安全、可靠运行。6）接水盘：采用先进的干式水盘设计，确保排水口位于水盘的最低位，冷凝水不会在水盘中停留。特别适合用于洁净场合。7）组合

4、式空调器具有十分强大的各种功能段，包括混合段、表冷段、加热段（电加热段、热水加热段、蒸气加热段）、过滤段（初效、中效）、加湿段（湿膜加湿、高压微雾加湿、蒸气加湿）、新风段、送风段、回风段、中间段、风机段、消声段等。可根据不同的工作场合和要求，任意选用，满足用户的各种要求。8）机组的过滤器、加湿器、挡水板、电机等有各种不同品牌的产品供选用，同时可根据用户的要求，加配各种电控装置。三、ZK空气处理机型号说明举例说明：ZK10-6Y表示：组合式空调器，风量10000m3/h，表冷器为6排管，进出水方式为右进水注：机组左右式判定方法：顺气流方向看，进出水管在左侧的为左式，反之为右式。四、组合形式五、机

5、组各功能段参数表型号项目ZK03ZK04ZK05ZK06ZK07ZK08ZK09ZK10ZK15ZK20风量m3/h3000400050006000700080009000100001500020000主要技术参数冷量kW入口工况27CDB/19.5CWB4排17.5223.3529.1236.4040.0447.3251.6060.2087.68124.40150572009025.43313.0434434405554437651770754051055846排21.6028.8035.5244.4048.8457.7269.6081.20107.84152.40kCal/h1857624

6、768305473818442002495335985565832927421310568排25.6834.2443.3554.2059.6270.4678.2491.28120.98171.602208529445372904651251273605566728678501104026147576冷量kW入口工况15CDB热水2排24.1232.1640.2250.2855.3165.3677.3390.22120.19170.8820743276583459343241475555521365502775851033651465574排34.9846.6659.1473.9281.3195

7、.10108.99124.82173.76248.88kCal/h300083401285085063571699278264692001107345149434214037蒸汽2排29.7639.6851.0463.8070.1882.9293.60109.20147.52212.402559434125439845486860355713288049693912126857182664迎面风速m3/h2.5余压 Pa412431518510470559655578608617噪声dB(A)62626365656568687376初效过滤段段长度(mm)255风速(m/s)没/2.5初阻（P

8、a/mmH2O）50/5.1终阻（Pa/mmH2O）100/10.2计数效率（%）60%重量（kg）50506060707085100130145中效过滤段段长度(mm)855风速(m/s)没/0.2初阻（Pa/mmH2O）75/7.65终阻（Pa/mmH2O）150/15.3计数效率（%）50%重量（kg）145145170170200200230270350440加湿段加湿量（kg/h）12151822252934385065干蒸汽段长度mm255重量kg656580809595110128165205高压水段长度mm455重量kg55556565787890104135170 型号项目Z

9、K25ZK30ZK40ZK50ZK60ZK80ZK100ZK120风量m3/h250003000040000500006000080000100000120000主要技术参数冷量kW入口工况27CDB/19.5CWB4排152.40181.72208.56283.50340.20448.00588.80691.201310541562751793522438102925723852805053585944326排197.60237.16275.44333.50400.20521.50685.40804.60kCal/h20355523687828551028581034417244845058

10、94446919558排222.00266.64309.32391.50469.80617.40811.44952.56190820228310255015335590404028530964697838819202冷量kW入口工况15CDB热水2排210.72271.39318.65388.50466.20616.14809.78850.621812192333972740373341104009325298806965.148175334排311.28372.94441.41562.80675.36898.801181.281386.72kCal/h26770132330837961348

11、400858081077296810159011192578蒸汽2排269.20327.36389.84478.50574.20768.601010.161185.842315122815303352624115104938126609968687381018822迎面风速m3/h余压 Pa6376397558049318511000831噪声dB(A)7882828485868788初效过滤段段长度(mm)255风速(m/s)没/-2.5初阻（Pa/mmH2O）50/5.1终阻（Pa/mmH2O）100/10.2计数效率（%）60%重量（kg）190255260305390505710810

12、中效过滤段段长度(mm)855风速(m/s)没/0.2初阻（Pa/mmH2O）75/7.65终阻（Pa/mmH2O）150/15.3计数效率（%）50%重量（kg）5306407508801040135019002160加湿段加湿量（kg/h）7590120150180240250350干蒸汽段长度mm255重量kg235280295350430550755865高压水段长度mm455重量kg210250280330410535730840型号项目ZK03ZK04ZK05ZK06ZK07ZK08表冷段段长度mm655排管数468468468468468468换热面积m226.239.452.5

13、35.052.570.045.067.580.056.284.3112.461.892.8123.773.1109.6146.2水流量t/h3.013.724.422.024.955.895.016.117.466.267.649.326.898.4010.288.149.8312.12水阻力kPa/mH2O7.7413.148.037.7213.148.039.7616.9910.449.7616.9910.449.7616.9910.449.7616.9910.440.791.340.820.791.340.821.001.731.071.001.731.071.001.731.071.0

14、01.731.07进出水温度 7/127/121表冷器台数1重量kg160175180146175195175186200195235254245265275256265276加热段段长度mm655管排数242424242424换热面积m212.825.717.134.222.066.027.585.230.260.535.7107.2水流量t/h3.963.962.725.282.725.283.406.603.747.264.428.58水阻力kPa3.48.51.45.62.27.82.27.92.58.92.910加热器台数1热水温度60重量kg14516015517015517018

15、5210225240230255风机段段长度1255重量kg375375395395410410回风段一般情况下回风机量为送风机量的80%，回风机全压为送风机全压的50% ，如果用户另有选择可在合同中单独注明，风机转速、电机功率，段长按实际情况确定型号项目ZK09ZK10ZK15ZK20ZK25ZK30表冷段段长度mm655排管数468468468468468468换热面积m282.5123.7164.996.2144.3182.4130.0184.8238.8180.42800374.5237.4386.0474.8288.5438.6677.2水流量t/h8.6811.8718.6410.

16、3813.8716.7016.0816.8820.8020.026.2128.5216.2133.8348.1831.2640.7848.86水阻力kPa/mH2O11.6610.0812.6211.6810.0812.627.2112.1113.138.2314.0717.4810.2411.7714.7511.1613.1016.281.181.031.341.181.031.310.741.241.840.841.441.781.081.201.511.141.341.66进出水温度 7/12表冷器台数12重量kg2802953153353483653863984354554855265

17、45595646658686721加湿段段长度mm655管排数242424242424换热面积m240.380.690.4100.863.677.081.6183.2116.0232.2141.5282.2水流量t/h7.927.928.908.9021.1221.1226.4013.2026.4038.6029.0429.04水阻力kPa2.99.92.99.93.612.92.214.75.417.25.517.5加热器台数12热水温度60重量kg24525626686312375396465482503542583风机段段长度1455165518552255重量kg54057071087

18、08701360回风段一般情况下回风机量为送风机量的80%，回风机全压为送风机全压的50% ，如果用户另有选择可在合同中单独注明， 风机转速、电机功率，段长按实际情况确定 型号项目ZK40ZK50ZK60ZK80ZK100ZK120表冷段段长度mm655排管数468468468468468468换热面积m2443.6518.4687.2421.7630.5843.3506.1759.01011.9677.81016.71355.4890.81336.21781.41045.61568.62091.4水流量t/h35.8747.3858.2048.7657.3667.3458.5168.8380

19、.8177.0689.70106.18101.27117.88139.57118.89138.39163.84水阻力kPa/mH2O12.8315.7319.207.4717.0015.727.4717.0015.728.5019.4617.948.5019.4617.848.5019.6417.941.321.611.860.761.731.600.7611.731.600.871.991.830.871.991.830.871.991.83进出水温度 7/12表冷器台数234重量kg715748786815865886895946102399614551802176218002007216

20、524982700加湿段段长度mm655管排数242424242424换热面积m2188.0336.0206.2412.3247.5494.7331.4666.7435.6871.0511.41022.6水流量t/h29.0428.0433.0066.0039.6079.2046.2092.4060.72121.4471.28142.56水阻力kPa3.210.73.511.84.313.84.914.85.216.62.511加热器台数2热水温度60重量kg615684710782943986125614301580168017301840风机段段长度225528553255重量Kg1700

21、21002350310037003950回风段一般情况下回风机量为送风机量的80%，回风机全压为送风机全压的50% ，如果用户另有选择可在合同中单独注明，风机转速、电机功率，段长按实际情况确定六、尺寸参数1、混合段外形尺寸表型号WHLA×BCDZK0310551055855400×400127201ZK0410551055855400×400127201ZK0512551055855400×400127201ZK0612551055855400×400127201ZK0712551255855400×600127398ZK081255

22、1255855400×600127398ZK0914551255855450×600102298ZK1014551455855450×600102498ZK15155516551055630×600112512ZK20185518551055600×800127727ZK25225518551255800×800127527ZK30245520551255800×1050127327ZK40285520551255800×1400127327205ZK50305522551255800×150012720

23、5ZK603055265514551000×1500127527ZK803455305514551000×2000127327ZK10034552255+205516551250×20001021530ZK12034552455+245520551510×200017221002、中间断，初效过滤段、中效过滤段和消声段中间断，初效过滤段、中效过滤段和消声段混合段外形尺寸型号WHLZK0310551055中间断初效过滤段中效过滤段消声段ZK04105510556552558552055ZK05125510556552558552055ZK061255105

24、56552558552055ZK07125512556552558552055ZK08125512556552558552055ZK09145512556552558552055ZK10145514556552558552055ZK15155516556552558552055ZK20185518556552558552055ZK25225518556552558552055ZK30245520556552558552055ZK40285520556552558552055ZK50305522556552558552055ZK60305526556552558552055ZK803455305

25、56552558552055ZK10034552255+20556552558552055ZK12034552455+24556552558552055注：消声段标准段长L如上表所示，用户如因机房面积等因素需要减少L长度时，可协商调整，但消声效果将有所下降3、表冷段表冷段外形尺寸型号WHABDEE进出水管管径4排6排8排4排6排8排4排6排8排4排6排8排4排6排8排ZK0310551055211211216409409399-99165231112ZK0410551055211211223562562549-112ZK0512551055211211223562562538-112ZK061

26、2551055216216223704704690-222ZK0712551255216216223780780766-222ZK0812551255216216231833833803-223ZK0914551255216223223866842842-222ZK10145514552162312311006979979-233ZK1516551655223223223223549549549105105105222ZK2018551855223223223701701701105105105222ZK2522551855223231231701685685105121121233ZK302

27、4552055223231231777761761105121121233ZK4028552055223231231777761761105121121233ZK5030552255223231231B=842B=655B=806B=649B=806B=649105121121233ZK6030552655223231231713697697105121121233ZK8034553055223231231B=886B=789B=849B=773B=849B=77392108108233ZK10034552255+2055223231231B=789B=655B=773B=649B=773B=

28、64992108108233ZK12034552455+2455223231231B=1018B=842B=1002B=926B=1002B=926921081082334、加热段加热（预热）段外形尺寸型号WHABDE进出水管管径4排6排4排6排4排6排4排6排4排6排ZK0310551055211211409409-9916511ZK0410551055211211562562-11ZK0512551055211211562562-11ZK0612551055202216714704-11ZK0712551255202216780780-12ZK0812551255202216843833-

29、12ZK0914551255216216856856-22ZK101455145521621610091009-22ZK15165516552112165735498110512ZK20185518552162237157019110522ZK25225518552162237157019110522ZK302455205522322377777710510522ZK402855205522322377777710510522ZK5030552255223223B=942B=855B=942B=942929222ZK6030552655223223713713929222ZK803455305

30、5223223B=886B=789B=865B=789929222ZK10034552255+2055223223B=789B=855B=789B=855929222ZK12034552455+1455223223B=1018B=942B=1018B=9429292225、加湿段加湿段外形尺寸型号WH冷凝水管ZK03105510551ZK0410551055ZK0512551055ZK0612551055ZK0712551255ZK0812551255ZK0914551255ZK101455145ZK1516551655ZK2018551855ZK2522551855ZK3024552055Z

31、K4028552055ZK5030552255ZK6030552655ZK8034553055ZK10034552255+2055ZK12034552455+2455 （注、可依据客户要求选用其他加湿方式，订货时须特别说明）6、分流段分流段外形尺寸型号WHLABCC1ZK03105510551255400400127200ZK04105510551255400400127200ZK05125510551255400400127200ZK06125510551255400400127200ZK07125512551255400600127200ZK081255125512554006001272

32、00ZK09145512551255450600102150ZK10145514551255450600102150ZK15165516551655630600112170ZK20185518551655600800127200ZK25225518552055800800127200ZK302455205520558001050127200ZK402855205520558001400127200ZK503055225520558001600127200ZK6030552655245510001600127200ZK8034553055245510002000127200ZK100345522

33、552055285512502000102150ZK1203455245524553710151020001723457、送风机段送风机段（侧出风）外形尺寸型号WHLABDZK03105510551255400400201ZK04105510551255400400201ZK05125510551255400400201ZK06125510551255400400201ZK07125512551255400600398ZK08125512551255400600398ZK09145512551255450600298ZK10145514551255450600488ZK151655165516

34、55630600512ZK20185518551655600800727ZK25225518552055800800527ZK302455205520558001050327ZK402855205520558001400327ZK503055225520558001600205ZK6030552655245510001600527ZK8034553055245510002000327ZK1003455225520552855125020001530ZK1203455245524553710151020002100送风机段（上出风）外形尺寸型号WHLABDZK031055105512554004

35、0095ZK0410551055125540040095ZK05125510551255400400127ZK06125510551255400400127ZK07125512551255400600127ZK08125512551255400600127ZK0914551255145560045097ZK1014551455145560045097ZK15165516551655630600112ZK20185518551655600800127ZK25225518551855800800127ZK302455205522558001050955ZK402855205522558001400

36、955ZK5030552255285580016001327ZK60305526552855100016001127ZK80345530553255100020001527ZK1003455225520553255125020001302ZK12034552455245532551510200011728、回风机段回风机段外形尺寸型号WHLABCDZK0310551055125540040095201ZK0410551055125540040095201ZK05125510551255400400127201ZK06125510551255400400127201ZK0712551255125

37、5400600127398ZK08125512551255400600127398ZK0914551255145560045097298ZK1014551455145560045097498ZK15165516551455630600112512ZK20185518551655600800127727ZK25225518551655800800127527ZK302455205520558001050127327ZK402855205520558001400127327ZK503055225524558001600127205ZK6030552655245510001600127527ZK80

38、34553055285510002000127327ZK1003455225520552855125020001021530ZK1203455245524552855151020001722100七、空调机组的安装、使用及维护1、安装说明1） 机组的四周，尤其是检修门及外接水管一侧应留有充分空间，供维护设备使用。2） 机组应放置在平整的基座上（水泥或槽钢焊接成）基座应高于机房地平面200-250mm。在淋水段、表面冷却段应设排水沟或地漏，以便冷凝水排放或清洗机组时排放污水。3） 机组进出风口与风管连接处需用软性联接；外管路与机组管路相接时，不能用力过猛以免损坏换热器。4） 必须将外接管路的水路清洗干净后方可与空调机组的进出水管相连，以免将换热器水路堵死。5） 为了方面操作，用户应在机组外部的进出水管上安装放气及泄水阀门。通水时旋开放气阀门排气，排完后将阀门旋紧，停机后通过泄水阀门排出换热器水管内的积水。6） 空调机的供电为380V/50Hz。检查电源电压符合要求后方可与电机电源相连，接通后先启动一下电机，