厂房设施维护保养程序

1、 Quality and environmental Management Manual Part 2 质量和环境管理手册 第2部分Section 章节: PI Ver. No.版本号: Page 页码: 1 of 7 Prepared by 制订:Guo, LianweiBuilding&Facility maintenance operation procedure厂房设施维护作业程序1 Purpose and Scope目的和适用范围To establish a set of procedures to ensure a standard work instruction onb

2、uilding maintaining and repairing facility related equipment. To ensure reliableprocedure on maintaining and repairing facility related equipment. It is just for allVosslon s building and facilities in Kunshuan factory.为确保建筑物及公用设备实施得以可靠性维护及维修,建立一套程序来规范设施维护的作业过程,仅适用于福斯罗昆山工厂的所有建物及各类设施。2 Responsible pr

3、ocesses过程负责人2.1 The Facility Maintenance section head 设施维护部门主管职责建立针对所有建物及设施的预防性维护计划安排针对主要厂务设施的年度维护作业督导所有的厂务相关活动maintenance.提供对厂务设备维修及维护的技术支持requements.确保全部相关厂务作业活动符合安全及环保要求。2.2 Facility Maintenance Personnel 设施维护人员职责Carry out factory buildings and facilities equipment preventive maintenanceand repai

4、r activites. Inspection of facility related equipment实施工厂建筑及厂务设施的维护及维修活动,执行相关设施的日常检查。3 Procedure 工作程序3.1 Buildings and infrastructures 建筑物及基础设施定期性维护 Regular inspection and maintenance :有明显损坏需及时修复;Quarterly inspection for building s walls, floors, ceilings,rooves,doors&windows etc.Restore it on t

5、ime if any evident damage. 质量和环境管理手册第2部分行必要的除锈并防腐处理;Quarterly inspection for cleaning garbages on roof, keeping the smoothdrainage. necessary treatment of cutting rust and anticorrosion toexposed metal structure .采取必要的维护措施;To check the status of the roof,cleanstory,pickling shop of steelstructure bu

6、ilding. Take necessary measures to it based on acturalsituation.经常性维护Daily maintenance :类门窗在使用过程中发现的不良问题需要及时处理;To keep the public walls such as walkway,meeting room be clean andin good situation. To deal with the unhealthy facility problem while thedoors and windows are being used.免更大的损坏发生;To inspec

7、t all epoxy floors in factory area and workshop frequently,recover all original damage caused by any reason timely.的安全隐患routine check of function and structure for each singular building, settleand remove all potential safety problem.3.2 Lighting 照明周期性维护Regular maintenance:的灯具及不良电气配件整体性更换及维护;Quarter

8、ly overall inspection for whole plant lighting and public lighting,repair and change all damaged lamps and defective parts timely.及紧固;Once anual inspection for the power supply cable of lighting, Confirmand fasten all the electric connecters and joints.Replace the lighting wires which is aged and af

9、fecting the power safety.Ensure safety of using.经常性维护Daily maintenance:立即更换;Keeping the good satus for lighting in office area, chage the damagedlamps or bulbs immediately. 质量和环境管理手册第2部分开关管理公共部分照明。Energy saving and brightness of public lighting should be considered. Itis better to try to manage publ

10、ic lighting by the twilight sensor.3.3 Air conditioning and ventilating system 空调及通风系统Yearly change the cutting oil and filters for central air conditioner basedon operation and maintenance anual.全有效;Once pipes cleanliness and water treatment for central air conditionersystem every two year, making

11、sure all pipes and accessaries arecomplete and effective.Quarterly once cleanliness for filter screens of all inside fan coil units inthe seasons which need air conditioning.Monthly once cleanliness for filter screens of all independent airconditioners.Quarterly regular inspection and maintenance fo

12、r buildings ventilatorsystem. Keep health enviroment inside.3.4 Water supply and drainage system 给排水系统Quarterly inspection whether all drainage outlets on roof are blockedand pipeline check mouthes are loose.Deal with all situation about water leakage immediately anywhere, Tryto avoid damage for oth

13、ers.Inform enviroment and health station in time to clean all the digestiontanks every quarter.Remain rain pipes system and waste water system separately. It isforbidden to mixed rain water and sewage water because of any pipesreconstruction.3.5 Fire fighting system 消防系统约约定执行各项维保工作; 质量和环境管理手册第2部分To

14、sign up agreement with fire-fighting service company every year.And supplier must carry out all maintenance contents based onChinas criteria and agreement signed.Yearly inspection for all hydrants and extinguishers in the factory.Make sure good status of all fire-fighting equipments anytime.患;Deal w

15、ith all failures and faults of fire alarm system and hydrantsystem sooner. Clear up all potential safety problem.需要委外检测及校验;Some alarm devices at key location like the gas alarm system of boilerroom, LPG station should be tested and calibrated by outsidecompany.3.6 Cranes 起重机执行定期性维保工作;Sign up the mai

16、ntenance agreement with professional supplier toensure supplier provide regular maintenance service for all cranesaccording to inspection standard.To prepare necessary spare parts to prevent production shut downbecause of damaged components.3.7 Kitchens epuipment 厨房设备人员处理;Kitchens supervisor shoud o

17、ften inspect all equipments. If any faultshappens, inform the related person.修复后方能再投入使用;Gas cooker should be turned off after work. Failed equipment leakinggas shoud be out of service right away. Then use it again until its wellrepaired.To dispose the garbage in the sewage ditch of kitchen. Prevent

18、fromthe sewage pipes not to block.It is necessary to often clean the outside oil separation tank to preventfrom the grease catch the pipes inwall. 质量和环境管理手册第2部分3.8 Boiler room 锅炉房查一次锅炉运行状况并填写值班记录;Boiler workers should operate boilers in strict accordfance withoperation annual, Go to patrol once ever

19、y two hours for mornitoringboiler running and write down the record on duty book.The duty person should particularly pay attention to the stock of waterin the supplementary tank. Avoid the boilers to be heated with out.The thermometers, pressure meters of boiler at least are must becalibrated every

20、year.Patrol inspection for natural gas leakage everyday is required.何异常及时报告设备主管;Frequently inspect the water and steam leakage, observe the rustyposobility of pipes with visual way. If any abnormal matter happens,report the facility management early.有紧急状况发生,立即通知维保单位到场处理。To sigh up the maintenance agreement with professional supplier,onceoverall i