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1、Training Module for Gas cylinder storage, handling and usage气瓶储存,运输气瓶储存,运输和使用的培训模板和使用的培训模板 A suitable cylinder truck, chain, or other steadying device shall be used to keep cylinders from being knocked over while in use.使用的气瓶车,链条,或其他的能够使气瓶稳定的装置用于保持气瓶不相互碰撞 Do not lift cylinder by the protective valve

2、 cap.不能通过保护阀门盖将气瓶举起 Cylinder valves must always be closed and all equipment detached when the cylinder is moved however small the distance. 气瓶即使需要运输很短的距离,气瓶的阀门必须关闭并且要拆卸设备 Cylinders must never be rolled along the ground.气瓶严禁在地面滚动 Check for the mode of transportation of cylinders within the plant in c

3、ase of more than two cylinders. May be four wheel barrow or trolley to be used.如果需要运输两个以上的气瓶,可能需要4轮的小车或者手推车来运输 When work is finished, when cylinders are empty, or when cylinders are moved at any time, the cylinder valve shall be closed.当工作结束,或者气用完后,或者在气瓶搬运的时候,气瓶的阀门应该关闭。 Cylinders containing oxygen o

4、r acetylene or other fuel gas shall not be taken into confined spaces.氧气,乙炔和燃气的气瓶不能放在狭窄的地方 Cylinders shall be grouped by type of gas and the groups segregated as to compatibility.气瓶应当按照不同的气分组单独存放 Full cylinders shall be separated from empty cylinders within the storage area.在仓储区域应该将空瓶和满瓶的气瓶分开存放 Cyli

5、nders shall not be exposed to direct sunlight气瓶不能在太阳光下直晒 Cylinders shall be placed where they cannot become part of an electrical circuit. Electrodes shall not be struck against a cylinder to strike an arc.气瓶存放的地方不能成为电气回路的一部分,电极不能碰撞氧气瓶以防止行成电弧 Open flames and smoking shall not be permitted in areas w

6、here oxygen is used or stored. “No Smoking” and “No Open Flames“ signs shall be conspicuously posted in these areas. 在氧气瓶存放区域禁止明火和吸烟,应该贴有禁止明火和禁止吸烟的标志Cylinder valves shall be kept closed when not in use.气瓶不使用的时候的阀门应该保持关闭状态When the cylinder is not in use, close the valve and relieve the pressure from

7、the regulator.气瓶不使用的时候,关闭阀门和减压装置Cylinder storage area should be kept clean, levelled and have good access for trolleys.气瓶存放的区域应该保持清洁,地面平整方便小车进入Storage area should be secured to prevent unauthorized entry.存储区域应该有安检,以阻止未经许可的人进入Cylinders should not be stored for a long time, rotate stock.气瓶不能存放时间较长,应该重

8、新采购存放Colour coding to be done to distinguish between types of cylinders.各种气瓶应该喷有不同的颜色以区别Cylinders shall be protected against tampering and damage.气瓶禁止瞎摆弄和损坏Cylinders shall not be stored near combustible materials and source of heat.气瓶禁止存放在靠近热源和易燃材料的地方Storage area should be secured to prevent unautho

9、rized entry.存储区域应该有安检,以阻止未经许可的人进入 Before a regulator to a cylinder valve is connected, the valve shall be opened slightly and closed immediately.在连接气瓶阀门和减压装置前。阀门应该轻轻的打开后立即关闭 Never use excessive force when fitting a pressure reducing diaphragm regulator to a cylinder.永远不要在降低压力调节器时过度用力 The regulator m

10、ust be equipped with two gauges; one to show the cylinder pressure and the other to show the outlet pressure. 必须配备有两个压力表的减压器,一个用于显示气瓶压力,另一个显示外界的压力 No damaged or defective cylinder shall be used.没有缺陷和损坏的气瓶可以使用 Cylinders, whether full or empty, shall not be used as rollers or supports.无论空的或满的气瓶,都不能用来滚

11、动或当作支架使用 Make sure the threads on both the regulator and the cylinder valve are clean and in good condition.确保压力调节器和气瓶阀门的螺纹清洁和好的状态 Use a flame arrestor when using flammable and oxidizing gases in applications where there is potential for flashback.当使用易燃或者氧气的时候,应使用阻燃器以防止回火 Never try to stop a leak be

12、tween a cylinder and regulator by tightening the union nut unless the valve has been closed first.永远不要试图通过拧紧活接头螺母去阻止气瓶和减压装置的漏气,除非首先关闭气瓶的阀门 Under no circumstances should repairs be attempted on cylinders or regulators. In such case it should be replaced immediately.无论如何都不要去试图维修气瓶和压力调节器,应该立即更换 Inciden

13、ts resulting in injury and any near-miss incidents must be reported.有未遂和人员伤亡的事故发生,必须向上级报告 LPG cylinders are banned in HZL and instead of LPG Acetylene to be used.液化石油气瓶在HZL禁止使用,可以使用液化乙炔气体代替 All hose in use, carrying acetylene, oxygen, natural or manufactured fuel gas, or any gas or substance which m

14、ay ignite or enter into combustion, or be in any way harmful to employees, shall be inspected at the beginning of each working shift.所有的软管,乙炔,氧气,天然或者人工燃气,或者其他的易燃物质,或者对人员有伤害的,应该在每班作业前进行检查 Colour coding for the hoses to be used不同的软管应该有不同的颜色 Defective hose shall be removed from service.有缺陷的软管应该从装置移除 Ho

15、se couplings shall be of the type that cannot be unlocked or disconnected by means of a straight pull without rotary motion.各种软管连接必须要有类似螺纹旋进的,不允许直接连接 Oxygen and fuel gas pressure regulators, including their related gauges, shall be in proper working order while in use.氧气和燃气压力调节器,包括相关的计量表,使用时应该安装在合适的

16、工作位置 Clogged torch tip openings shall be cleaned with suitable cleaning wires, or other devices designed for such purpose.堵塞的焊嘴清理应该使用专有的清洁线,或者其他专为清洁用的装置 Torches in use shall be inspected at the beginning of each working shift for leaking shutoff valves, hose couplings, and tip connections. Defective

17、 torches shall not be used.焊灯应该在每班工作前进行检查,并检查闸板阀,软管接头,焊嘴,有缺陷的焊接灯不允许使用 Torches shall be lighted by friction lighters or other approved devices, and not by matches or from hot work焊灯应该是摩擦打火或者其他认可的方式打火,不能用火柴或其他火源点燃 Flash back arrestor should be available at torch end and also should be available at reg

18、ulator end.在焊灯和减压装置的后面应该装有阻燃器Suitable fire extinguishing equipment shall be immediately available in the work area and shall be maintained in a state of readiness for instant use.工作区域应该有灭火器,并且要保证能立即使用If normal fire prevention precautions are not sufficient, additional personnel shall be assigned to

19、guard against fire while the actual cutting operation is being performed, and for a sufficient period of time after completion of the work to ensure that no possibility of fire exists.如果正常的防火措施不够,增加人员监督氧气或乙炔切割作业,并且确保完成切割作业一段时间后没有明火Overnight and at the change of shifts, the torch and hose shall be re

20、moved from the confined space.交班和需要通宵工作的时候,焊灯和软管应当从狭窄的地方移除出来Employees performing any type of cutting shall be protected by suitable eye protective equipment.工人在做任何切割的时候,应该配备合适的眼睛防护装备Either general mechanical or local exhaust ventilation shall be provided whenever cutting is performed in a confined s

21、pace.当在狭窄的空间进行氧气或乙炔切割作业的时候。应该提供总的机械通风或者工作区域的通风When sufficient ventilation cannot be obtained without blocking the means of access, employees in the confined space shall be protected by air line respirators. 当通风不够的时候,工人在狭窄的空间工作时候应该带呼吸器An employee on the outside of such a confined space shall be assigned to maintain communication with those working within it and to aid them in an emergency.在狭窄空间的外面应该安排一个人员保持与作业人员联系,并能紧急救援。Is the area below cutting work site, properly barricaded with warning sign?在氧气或乙炔切在氧气或乙炔切割工作区域,是否有栅栏或者有警告标志?割工作区域,是否有栅栏或者有警告标志?Are other PPEs being us

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