QUALITYCONTROLPLAN质量控制计划

1、QUALITYCONTROLPLAN质量限制方案NO : 01 INCOMING QUALITY CONTROL 来料质量限制Stag eNO步骤Descriptin种类Operatio n运作Equipment/Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner限制方法Solution处理NO编 号ProductStage步骤Gra de等级Spec/tolerance规格/公差Measureme n 测量方法Ssmple抽样Qty数量Rate频次01LAMINATE覆铜板WP-00610-fold magnifier microm

2、eter,3m tape-measure, copper thickness tester (CEMCO),air cycle oven, analytical balance (precision 0.0001g) 十倍放大镜,千 分尺,3M卷尺, 铜厚测试仪,可 焊性测试器1Outer Appeara nce 外观For detaits,seeWI-044 requirements 详见WI-044要求1.Visual inspection1.目视AQL LEVEL ii 0.65Copper CoveredBoard testReport 覆铜板检查 报告F-QA-191Any Non-

3、comp lianeeShall be Solved as PreWP-006 不合格按WP-006 处理2Gross thickness 纯厚度2.Micrometr2.千分尺AQL LEVEL ii 0.653Dimensio n 尺寸3.Tape-measure卷尺1LOT4ThermalStress 热应力4.Physical& chemical 物理化学试验2LOTWord资料(CEMCO), 空气圈烘箱,分析天平(精度0.0001g)5Absorbab i lity 吸水性5.Physical& chemical test物理化 学试验3LOT6Chemicalst

4、ability 化学稳定性6.Physicl& chemicaltest物理化学试 验7Copper Foil 铜箔厚度7.Copper thicdness tester铜厚测试仪AOLLEVEL ii 0.65PREPREG半固化片WP-006GraduatedTape-measure分度卷尺(1m mgraduateon分度)analytical balance 分析天平 (0.0001g) gelation tester 凝胶测试仪scrped section 刮片,60 wire screen、cutter60目纲筛、切刀, muffle furnace 马福,drier枯燥脐

5、1OuterAppearanc e外观For details,see 详见WI-044 170 ± 20S 1080 59-69% 2116 48-56% 7628 42-48%1.Visual inspection1.目视5 1 LQA样p 5由 a ld Q e a p3 m 6 a重 s批 t个 o每 yESemi-solidsection test Report固化片检 查报告 F-QA-189Any Non-co mplianc e Shallbe Solved AsperWP-006 不合格按WP-006 处理2Dimension尺寸2.Use tape measure2

6、.用卷尺测量33Gelation time凝胶时间Test measure 试验测定34Resin content 树脂含量3. Test measure3.试验测定3Word资料QUALITY CONTROL PLAN质量限制方案NO : 01 INCOMING QUALITY CONTROL 来料质量限制Stag e NO步骤Descriptin种类Operatio n运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner限制方法Solution处理N O编 号Product春Stage步骤Gra de等级S

7、pec/tolerance规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次01LAMINATE覆板铜WP-00610-fold magnifier ounce instrument十倍放大镜,盎司 仪1Outer looks 外观WI-044>0.4MM pores not allowed不允许有>0.4MM的针孔1.Visual inspection目视3 piec e 片Roll卷Copper flil test Report 覆铜箔检查报告F-QA-222Any Non-co mp lianee Shall be Solved as Pre WP-

8、006 不合格按 WP-006 处理2thickness厚度For dtails,see WI- 详见WI-2.Tster测试仪3 piec e 片Roll卷Microsclpe显微镜1Length (drillbody)WI-0341.0.3-3.175M+/-0.38MM1.measuremenSample asper AQLLDrillbitinspectionAny Non-co mpWord资料Micrometer千分尺Caliper 卡尺长度钻身3.2-7.0MM+0.76-1.14t测量Level ii 0.65 按AQLLLevel ii 0.65 抽样FullInspecti

9、on forre-moldDrill nozzle 返磨钻咀全 检Report钻头检查报 告F-QA-190lianee Shall be Solved as Pre WP-006 不合格按 WP-006 处2Diameter (drillbit)直 径(钻头)2.+0/-0.01MM2.measuremen t测量3Notch缺口3.Edge刀刃/bladeband刀带0.05MM<MAX>3.Measuremen tBy microscope 显微镜测量4Eccentric偏心4.0.05MM<MAX>Note:re-molddrillBody注明：返磨钻 身 &g

10、t;8MM4.measurement by microscope 显微镜测量RouterWP-006Microscope显微镜Micrometer千分尺Caliper 卡尺1Length长度1.+/-0.38MM1.Measurement测量For each lot Sample asper AQL Level ii 0.65 每批量按 AQL Levelii 0.65 抽样RouterCheckReport 锣刀检查 报告F-QA-284Any Non-comp lianee Shall be Solved as Pre WP-006 不合格按 WP-006 处2Diameter直径2.+/

11、-0.05MM2.Measurement测量3Notch缺口3.0.05MM<MAX>MeasurementBy Microscope 显微镜测量EccentriWord资料4偏心0.05MM<MAX>measurementBy Microscope 显微镜测量质量限制方案NO : 01 INCOMING QUALITY CONTROL 来料质量限制Stag eNO步骤Descriptin种类Operatio n运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner限制方法Solutio

12、n处理NO编 号Product春Stage步骤Grade等级Spec/toleranc e规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次WP-0061Outer looks 外观1.目视VisualAny Non-c ompWord资料01CHEMICAL化学药品及 其辅料2Luter色泽Refetorequirements in P/O 对照采购单要求2.目视VisualFirst board traceability test 首板跟踪试验Raw material traceability test from 原 材料跟踪试 验表F-QA-263lianee

13、Shall be Compl ained or have goods return ed to suppli e 不合格 投诉或 退货供 应商3Specific aions 规格3.目视 Visual4磅秤balance4Weight5.酸 度 计Acidimeter5PH vaulue, etc PTH值6.比重计 hydrometer6special gravity 比重QUALITY CONTROL PLAN质量限制方案NO : 02,MAKING TOOLINGStag eNODescriptinOperati onEquipment/ Tool/MoldCharacteristics

14、特性Method方法ControlMannerSolutionNOProductStageGra deSpec/tolerancMeasuremenSsmple抽样Word资料步骤种类运作设备/工具/工模编 号步骤等级e规格/公差测量方法Qty数量Rate频次限制方法处理02GERBER,MA STERFILM,IN S0ECTION 客户菲林制作 与检查WP-0021.PC 机2.PLANMASTER工作站3.Optical drawing machine光绘机4.Developer 冲片机1Inspecti on 检查Refer to drawings and CERBER files a

15、nd factoy productivity1.check by computer by two differentCAM engineeersEvery variety每个品种Custom er data checdlis t1.NotifyM E supervisor2.Notify marketing to contactc ustomersfor approval1 .通知ME 主管2 .通知市场 部联系客 户认可02DRILL TAPE钻带WP-002Data preparation system 资料制 作系统1Program编程As per procuctivity and pr

16、oduction norms 按生产水平及生 产规格With reference to customer drawings and cutomer film requirements 对照客户图纸 及客户菲林要 求QA100%检查TEMPLATE表送式不合格通知 工程部重做PRODUCTIONMASTERFILMWP-002Optical crawing machine 光绘 机 PC computer1Temper ature 温度21+/- 3 CThermometer display 温度计显示1Every day 每天Thermo meter/h ydromet erAny non-c

17、o mplianc e生产菲林PC机 PLAN MASTERWordin g station 工作站2humidity 湿度60+/-8%Hygrometer display 湿度计显示1Ever y daySPC温、湿度表,SPCShall be notified toengineee ringWord资料Developer 冲片机3Develo pm ent temp 冲 片温度30+/- 1 CThermometer display 温度U 显示1Ever y day记小表supervisor and repairs and maintenance supervisor 不合格通知 工程

18、主管维 修主管4Develo pm ent time 冲 片时间40 seconds40秒Second meter display秒表显示15Duime n sion tolerac e尺寸公差+/-2MILMeasure by glass ruller 玻璃尺测量100%Every KindFilm checelist 菲林检查表Notify QA supervisor or engineering supervisor 通知QA主 管及工程主 管ROUTETAPE AND 锣带E-TESI 带WI-002Datacontrolsystem 资料限制系统1Progra m revisionS

19、elect terminal point as per customer drawing requirements and patterns 按客户图纸要求 和图形要求先端 点Caliper Visual and computer inspection 目视和电脑中检查QA100%检查钻带检查报告E-T带检查报告Any non-comp liance shall be notefide to ME supervisor or engineers 不合格通知 ME主管及 工程师Word资料质量限制方案NO: 03, BOARD CUTTINGStagDescriptinOperatioEquip

20、ment/Characteristics特性Method方法ControlSolutioneNOnTool/MoldNOProductStageGradeSpec/tolerancMeasuremenSsmple抽样Manner处理步骤种类运作设备/工具/工模编 号春步骤等级e规格/公差测量方法Qty数量Rate 频次限制方法03BOARDCUTWI-Automatic cutter,nail driver,edger, facing machine,oven tape measure, micrometeroun ce instrument, 自动切割机,打钉 机,磨边机,倒角 机,烘箱,卷

21、尺, 千分尺,盎司仪123Dimensio n 尺寸Board thickness 板厚Copper thicdness 铜厚As per requirements of wording cards 按工作卡要求1.tape-measur e卷尺测量FA1.measure by micrometer 千分尺测量2.measrre by ounceinstrument 盎司仪测量1LOTMaterial delivery checklis tAnyNon-com p plianceShall be Notifiedto Operating supervisor 不合格通知 营运部主管处理Word

22、资料QUALITYCONTROLPLAN质量限制方案NO : 04,INNER LAYER PHOTO IMAGEStag eNO步骤Descriptin种类Operati on运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法Control Manner限制方法Solution处理N O编 号ProductStage步骤Gra de等级Spec/toleranc e 规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次04MICRO ETCH 微蚀WI-005Intelligence edger 亚智磨板机1

23、.1Sulpuric content 硫酸含量5-8%Lab analysesLab分析1Every day 每天Analysis sheetAny non- pliance shall be notified to process techniia ns and repairs andmaintnAnce deparme nt 不合格通知 工2员和维 修部1.2Moisture film test水膜试验> 15 seconds> 15秒Process self-inspectio n 工序自检1Every day 每天Process check list工序检查 表Word资料

24、041.3Optical Band testj 6市试Ik15+/-5MMMeasue waertrace width 测量磨痕宽度1Every Shift 每班Process checd list工序 检查表不合格通知 生产主管1.4Air dry temperatUre风干温度60+/- 10 CTemperature controlswitch display1Every shift 每班Process checklistSPC工序检查 表,SPC及领班DRY FILM贴膜WI-005Dry filmMachine贴膜机1Speed速度0.6-3.0M/MINEquipment disp

25、lay 设备显示1Every shift 每班Any non- plliance shall be notified to process technicia ns andmainten ance department不合格通知 工2员和维 修部2Pressure压力30-60PSl压力表显示1Every shift 每班3Humidity温度110+/- 10 CThermometer Display 温度计显示1Every shift 每班EXPOSESURE曝光干膜WI-005Exposer曝光机1Vacuum pump 抽真空65CMHG 以上Equipment display 机器显

26、示1Every piece 每块2Tube life灯管寿命8000次以上Visual readings 目视注数1Every day 每天Digital instrument 计数器3Exposure energy 曝光能量7-9级21级光楔尺曝 光指数积分仪1Every week 每星 期Process checklist 工序检查表Word资料4Humidity温度21+/- 3 CThermometer温度表1Every shift 每班SPC grapgh SPC图5Humidity湿度55+/-5%Hygrometer湿度表1Every shift 每班SPC grapgh SPC

27、图质量限制方案NO : 04 , INNER LAYER PHOTO IMAGEStag eNO步骤Descriptin种类Operatio n运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法ControlManner限制方法Solution处理NO编 号Produ ctStage步骤Gra de等级Spec/toleranc e规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate 频次046Head film test首片检查Visual inspection 目视1Every shift 每班FA recor

28、d list FA记录 表Any non-com p liance shal be notified to process technicians 不合格通知 工幺部DEVELOPE显影WI-005Developer (intelligence) 显影机(亚智)1Sodium carbonat e density 碳酸钠浓度1.0+/-0.2%Lab analysesLAB分析1Every shift 每班Lab analysis sheet LAB分析 单Word资料2Potion temperat ure 药水温度30+/- 2 CCooling machine and temperatu

29、re control switch 冷水机及温控开关1Every shift 每班Record list 记小表3Cucl 2 test 氯化铜试验Shiny spot & 1% 亮点w 1%Regulate speed control switch 调整速度开关1Every shift 每班Record list 记小表4Speed速度2.8-3.2M/MIN(h-6840M) speed switch 速度开关1Every shift 每班Record list 记小表5Potion rpessure 药水压力一一一 一一21.2-3.0KG/CMWater valve水阀1Eve

30、ry shift 每班Record list 记小表6Clean pressure 水洗压力1.2-4.0kg/cm 2Water valve水阀1Every shift 每班Record list 记小表Word资料INSPECTIONQC品检7Outer looks and open/circuit check 外观及开短路 线幼检查As per corporate standard and customer standard 按企业标准及客户标准3-fold magnfier and 100-foldmagnifier 三倍放大镜和百倍镜100%Every shift 每班QC检查 记小

31、表Any non-ccomp liance shall be notified to QA supervisor for solution 不合格通知QA主管处理QUALITY CONTROL PLAN质量限制方案NO : 05,ACID ETCHINGStag eNO步骤Descriptin种类Operati on运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法Control Manner限制方法Solution处理N O编 号ProductStage步骤Gra de等级Spec/toleranc e 规格/公差Measureme

32、n测量方法Ssmple抽样Qty数量Rate频次Word资料05ETCH 蚀刻PT-005Etching machine 蚀刻机1First board check 首板检查Visual inspection 目视检查1Ever y time 每次FA record list FA记录 表Any non-com p liance shall be notified to process technicia ns2Conve yance speed 传输速度(H/HOZ)2.2-2.8 m/min (1/1OZ)1.5-2.0 m/min (2/2OZ)0.7-1.2 m/minEquipmen

33、t automatic display meter 设备自动显示 表1Every shift 每班Record list 记小表any non-com p liance shall be notified toprocess technicia n ns andrepairs andmaintena nce3Nozzle pressure 喷咀压力30-50PSIVisual readings 目视读数1Every shift 每班Record list 记录表4Potion temp 药水温度45- 55 CVisual readings 目视读数1Every shift 每班Record

34、list 记小表Derartment 不全格通知 工2员和维 修部Word资料5Line width &line void 宽线隙士 20%100-fold magnifier 百倍镜1Every shift 60 pieces 每60 块Record list 百倍镜6Specific gravity 比重1.30-1.38Hydrometer比重计1Every shift 每班Record list 记小表QUALITYCONTROLPLANWord资料质量限制方案NO : 05, ACID ETCHINGStag eNO步骤Descriptin种类Operati on运作Equi

35、pment/ Tool/Mold设备/工具/工模Characteristics特性Method方法Control Manner限制方法Solution处理NO编 号ProductStage步骤Gra de等级Spec/toleranc e 规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate 频次057ORP18-28CapAutomatic display 自动显示1Every shift 每班Record list 记小表Any non- plliance shall be notified to process technicia ns and maintenance

36、 department不合格通 知工2员 和维修部8Cupric copperi on2价铜离 子130-180g/lAutomatic display 自由添加Every hour 每时Lab analyses Lab分析9HCL1.5-2.5MAutomatic display 自由添加1Every hour 每时Lab analyses Lab分析DRY FILM STRIP 退膜PT-005Dry film stripping machine 退膜机1Conveyance speed 传输速度Faster than etching 比蚀刻快0.2m/minVisual readings

37、 自动添加1Every shift 每班Record list 记小表2Potion temperature 药水温度50-58 CAutomatic display 目视读数1Every time 每次Record list 记小表3Nozzle pressure喷咀压力20-40PSIAutomatic display 自动显示1Every shift 每班Record list 记小表Word资料4Sodium carbonate碳酸钠30-50g/lLab analysesLab分析1Every shift 每班分析单5Defoaming agent消泡剂0.1-0.2ml/lAuto

38、matic addition 自动添加1Every shift 每班Record list记小表6Air-dry humidity烘干湿度50-60 CAutomatic display 自动显示1Every shift 每班Record list记小表TAREGT DRILL 打孔WI-Target driller打靶机1Pneuma tic pressure 气动压力6-7KG/CM 2Visual readings 目视读数1Every piece 每块Visual inspection 目视检查Any non- plliance shall be notified toprocess

39、technicia nsandmainten ance department不合格通知 工2员和维修部Word资料QUALITYCONTROLPLAN质量限制方案NO : 06 QUALITY CHECKING AND CONTROLStag eNO步骤Descriptin种类Operati on运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法Control Manner限制方法Solution处理N O编 号ProductStage步骤Gra de等级Spec/toleranc e 规格/公差Measuremen测量方法Ssmpl

40、e抽样Qty数量Rate频次06QCWI-3-fold magnifier 100-fold magnifier 3倍放大镜百倍镜 十倍镜1Open circuit 开路Not allowed不允许Visual inspection 目视1Ever y piec e 每块Record list 记小表Any non- pliance shall be notifed toQA supervise or for solution 不合格告 QA主管安 排处理2Adverse surface 板面不良Not allowed不允许Visual inspection 目视1Ever y piec e

41、每块Record list 记小表3Line width&li ne void 线宽线隙士 20%100-fold magnifier 百倍镜1Ever y 60 piec es 每60Record list 记小表Word资料块QUALITY CONTROL PLAN质量限制方案NO : 07,BROWN OXIDEStag eNO步骤Descriptin种类Operati on运作Equipment/ Tool/Mold设备/工具/工模Characteristics特性Method方法Control Manner限制方法Solution处理N O编 号ProductStage步骤G

42、ra de等级Spec/toleranc e 规格/公差Measuremen测量方法Ssmple抽样Qty数量Rate频次07ACID CLEAN 酸洗PT-008Seabond Omb流水线1.0Potion temp 药水温度35-40 CAutomatic display 自动显示1Every shift 每班Record list 记小表Any non- pliance shall be notified to process techniia ns2.0Cupric copperi on2个铜离 子<25g/lLab analyses 自动显示1Every shift 每班Re

43、cord list 记小表Word资料3.0Microtc h rate 微蚀速率0.1-0.4um/MINLab analysesLAB分析1Every shift 每班Record list 记小表不合格通知 工2员和维 修部ALKALICLEAN 碱洗PT-008Seabond Omb流水线1.0DFA95/LC3-7%Lab analysesLAB分析1Every shift 每班Record list 记小表2.0Temper a ture 温度45-50 CAutomatic display 自动显示1Every shift 每班Record list 记小表BROWNOXIDE

44、棕化PT-008Seabond Omb 流水线1.0Tempera ture 温度35-40 CAutomatic display1Every shift 每班自动添加2.0Cupric copperi on2个铜离子18-26g/lLab analysesLAB分析1Every shift 每班自动添加3.0OMB200-260ml/lLab analysesLAB分析1Every shift 每班Record list 记小表4.0Microetch rate微蚀速率1.3-1.6 um/MINLab analysesLAB分析Every shift 每班Record list 记小表CU

45、RE烘板1.0Tempera ture 温度70-80 CAutomatic display 自动显示Every shift 每班Record list 记小笈Word资料IPQC1.0Outer looks 外观Corporate standard 企标Visual inspection 目视1Every 60 pieces 每60 块Record list 记小表Any non- plliance shall be notified to department 不合格通知 工2员和维修部QUALITY CONTROL PLAN质量限制方案NO : 08 PRESSING BOARDStag

46、 eNODescriptinOperati onEquipment/ Tool/MoldCharacteristics特性Method方法ControlMannerSolutionNOProductStageGra deSpec/tolerancMeasuremenSsmple评步骤种类运作设备/工具/工模编 号步骤等级e规格/公差测量方法Qty数量Rate 频次限制方法处理RPE-CUREPT-OVEN1.0Temp erature 温度135 ± 5 CAutomatic display 自动显示1Every shift 每班Record list 记小表Any non- pli

47、ance shall beWord资料08预烘板烘箱2.0Time时间40分Automatic display 自动显示1Every shift 每班Record list 记小表notified toMainten ance departm ent不合格通 知和维修 部PANELIZATION排板PT-1.0Temp温度19 ± 3 CThermometer1Every shift 每班SPC graph SPC图2.0Humi dity湿度50 ± 10%HygrometerEvery shift 每班SPC graph SPC图3.0Humidit y 排板As per work instruction 按工作指示Visual inspection 目视1Every shift 每班Visual inspecti on 目视检查PIN-INSERTING上钉PT-Nail driver打钉机1.0Right position 对位Eccentric rivet orbadly-distribu ted drills not allowed 不许偏 位钟钉开花不均匀Visual inspection 目视1Every pieceVisual inspecti on 目视检查QUALITY CONTROL PLA