FBCDZ系列通风机使用说明书

1、FBC（D）Z系列煤矿地面用防爆抽出式（对旋）轴流主通风机（执行标准：GB/T 21151-2007、MT754-2005、Q/142700YAF001-2011）使用说明书山西运城安瑞风机电气有限公司 2目录1 概述 12 结构特征与工作原理 13 技术特征 24 安装与调试 305 运行与维护 316 包装与运输 327 开箱检查及贮存 328 常见故障的分析与处理措施 33FBCDZ系列煤矿地面用防爆抽出式对旋轴流主通风机1 概述1.1 产品特点1.1.1 FBCDZ系列煤矿地面用防爆抽出式对旋轴流主通风机（以下简称主通风机）采用弯掠组合正交型三维扭曲叶片技术，该系列高效低噪主通风机的叶

2、片设计是基于集中参数最优控制理论、分布参数最优控制理论、全三维湍流流场正、反问题数值模拟等现代理论，以流动损失和气动噪声最小为目标，通过叶片弯掠量等多参数控制，利用计算机进行综合气动、结构优化设计的一种设计方法。1.1.2 该系列主通风机是一种适用于煤矿作主要通风机的高效节能、低噪声新型主通风机。结合大、中型煤矿的通风网络参数，由我公司与西北工业大学采用弯掠组合正交技术联合设计制造的，产品经国家级鉴定，认为“该系列风机具有效率高、噪声低、结构紧凑、性能可靠、安装便利等特点；采用的弯掠组合正交三维扭曲叶片技术，属国内首创；产品达到了国际先进水平”，被列入国家技术创新计划项目、国家重点新产品，获“

3、湖南省名牌产品”称号。1.1.3 该系列主通风机可根据用户提供的工况参数采用个性化设计，以确保在高效区运行。1.2 使用环境条件1.2.1 海拔不超过1000m。1.2.2 输送的气体介质温度为-2040。1.2.3 环境空气相对湿度不大于95%（25）。1.3 主通风机型号的组成及其代表意义 F B C D Z XNo× / 2×Y 装机功率（kW）, Y表示单台电机功率机号，叶轮直径分米数 电动机极数 主要 对旋 抽出式 防爆 风机1.4 安全警示1.4.1 主通风机经过长途运输或长期搁置未用，在使用前必须测量电机定子绕组的冷态绝缘电阻。绝缘电阻应不低于50M。经检查合

4、格后方可接通电源，启动通风机。1.4.2 通风机在启动前，必须清除流道中，特别是进风口前50m内的异物，以防吸入通风机损坏其叶轮。1.4.3 安装前必须检查通风机是否有损坏或变形，叶片顶部与筒圈间隙是否符合要求（单边间隙不得小于2.5mm）。2 结构特征与工作原理2.1 该系列通风机由集流器1、第一级主机2、第二级主机3、扩散器4、扩散塔5、托车6等部件组成，如图一。根据用户需求，可配套控制柜、变频调速器、在线监测和故障诊断系统。2.2 叶轮组与电机轴伸之间用键连接，其余各部件之间用螺栓连接。2.3 该系列通风机为BD系列通风机的第二次设计，其叶片采用弯掠组合正交三维扭曲技术，大大提高了通风机

5、的性能参数：效率提高5%10%，噪音降低1020dB。2.4 该系列通风机结构紧凑、简单，运转平稳，维护方便。摒弃了一般轴流主通风机的长轴传动方式，消除了传动装置易于损坏变形的现象。2.5 该通风机采用了两级叶轮对旋式结构，两级叶轮分别由容量及型号相同的隔爆专用电动机驱动，两个叶轮旋转方向相反，即从进风口看，第一级叶轮顺时针方向旋转，第二级叶轮则逆时针方向旋转。当空气流入第一级叶轮获得能量后并经第二级叶轮排出，第二级叶轮兼备着普通轴流通风机中静叶的功能，在获得整直圆周方向速度分量的同时，增加气流的能量，从而达到普通轴流式通风机不能达到的高效率、高风压。2.6 选用隔爆型电动机，电动机安装在通风

6、机隔流腔内。隔流腔具有良好的密封性能，保证电机与通风机流道中含有瓦斯的气体相互隔绝，隔流腔中有扁管与机壳外大气相通，使新鲜空气不断进入，流经电机表面使之散热后流出，并使腔内空气在通风机运行时保持正压状态，确保通风机主流道内的爆炸性气体在通风机工作时不进入隔流腔。2.7 叶片安装角度可根据需要调节。用户可根据矿井通风网络参数的变化，结合通风机空气动力性能曲线选择合适的叶片安装角度。在调节范围内，叶片安装角度增大时，风量增大，电机功率也随之增大，反之亦然。2.8 该系列主通风机可以反转实现反风，在各种工况条件下反风率达到60%以上，不必另设反风道，具有节约基建投资和反风速度快的优点。3 技术特征3

7、.1 本系列主通风机机号范围为1240，规格型号和标准状态下的空气动力性能参数见表1。表1 FBCDZ系列主通风机空气动力性能基本参数机号电动机型号功率（kW）电压（V）电流（A）高效区范围的风量（m3/s）静压（Pa）最高静压效率（）12YBF2-160M-42×11380/66022.21532640217075YBF2-160L-42×15380/66029.9YBF2-18OM-42×18.5380/66036.5YBF2-180L-42×22380/66043.2YBF2-200L-42×30380/66057.6YBF2-225S-

8、42×37380/66069.9YBF2-160L-62×11380/66024.212274491835YBF2-180L-62×15380/66031.6YBF2-200L1-62×18.5380/66037.6YBF2-200L2-62×22380/66044.7YBF2-225M-62×30380/66057.613YBF2-160L-42×15380/66029.91943850296075YBF2-18OM-42×18.5380/66036.5YBF2-180L-42×22380/66043.

9、2YBF2-200L-42×30380/66057.6YBF2-225S-42×37380/66069.9YBF2-225M-42×45380/66084.7YBF2-180L-62×15380/66031.615355272154YBF2-200L1-62×18.5380/66037.6YBF2-200L2-62×22380/66044.7YBF2-225M-62×30380/66057.6YBF2-250M-62×37380/66071.014YBF2-18OM-42×18.5380/66036.52

10、3541020372075YBF2-180L-42×22380/66043.2YBF2-200L-42×30380/66057.6YBF2-225S-42×37380/66069.9YBF2-225M-42×45380/66084.7YBF2-250M-42×55380/660103.3YBF2-200L1-62×18.5380/66037.618466122498YBF2-200L2-62×22380/66044.7YBF2-225M-62×30380/66057.6YBF2-250M-62×37380

11、/66071.0YBF2-280S-62×45380/66086.0YBF2-28OM-62×55380/660104.715YBF2-180L-42×22380/66043.228631410458075YBF2-200L-42×30380/66057.6YBF2-225S-42×37380/66069.9YBF2-225M-42×45380/66084.7YBF2-250M-42×55380/660103.3YBF2-280S-42×75380/660140.0YBF2-200L2-62×22380/

12、66044.723537022868YBF2-225M-62×30380/66057.6YBF2-250M-62×37380/66071.0YBF2-280S-62×45380/66086.0YBF2-28OM-62×55380/660104.7YBF2-315S-62×75380/660141.716YBF2-200L-42×30380/66057.634812030564075YBF2-225S-42×37380/66069.9YBF2-225M-42×45380/66084.7YBF2-250M-42

13、5;55380/660103.3YBF2-280S-42×75380/660140.0YBF2-280M-42×90380/660167.0YBF2-315S-42×110380/660200.4YBF2-315M-42×132380/660239.7YBF2-225M-62×30380/66057.627657993263YBF2-250M-62×37380/66071.0YBF2-280S-62×45380/66086.0YBF2-28OM-62×55380/660104.7YBF2-315S-62×

14、75380/660141.7YBF2-315M-62×90380/660169.5YBF2-315L1-62×110380/660206.7YBF2-315L2-62×132380/660244.717YBF2-225S-42×37380/66069.941982670674075YBF2-225M-42×45380/66084.7YBF2-250M-42×55380/660103.3YBF2-280S-42×75380/660140.0YBF2-280M-42×90380/660167.0YBF2-315S-42

15、×110380/660200.4YBF2-315M-42×132380/660239.7YBF2-315L1-42×160380/660289.0YBF2-355S1-42×185380/660331.9YBF2-355S2-42×200380/660354.8YBF2-250M-62×37380/66071.033789023684YBF2-280S-62×45380/66086.0YBF2-280M-62×55380/660104.7YBF2-315S-62×75380/660141.7YBF2-31

16、5M-62×90380/660169.5YBF2-315L1-62×110380/660206.7YBF2-315L2-62×132380/660244.7YBF2-355S-62×160380/660292.3YBF2-280S-82×37380/66077.827664952050YBF2-280M-82×45380/66094.1YBF2-315S-82×55380/660111.2YBF2-315M-82×75380/660150.0YBF2-315L1-82×90380/660177.8YBF2

17、-315L2-82×110380/660216.818YBF2-280S-62×45380/66086.038921011413075YBF2-280M-62×55380/660104.7YBF2-315S-62×75380/660141.7YBF2-315M-62×90380/660169.5YBF2-315L1-62×110380/660206.7YBF2-315L2-62×132380/660244.7YBF400S1-62×1326KV17.4YBF2-355S-62×160380/660292.

18、3YBF400S2-62×1606KV20.7YBF2-355M1-62×185380/660338.0YBF400M1-62×1856KV23.9YBF2-355M2-62×200380/660364.4YBF400M2-62×2006KV25.7YBF2-280M-82×45380/66094.130705772355YBF2-315S-82×55380/660111.2YBF2-315M-82×75380/660150.0YBF2-315L1-82×90380/660177.8YBF2-315L2-

19、82×110380/660216.8YBF2-355S-82×132380/660259.6YBF400M1-82×1326KV18.3YBF2-355M-82×160380/660313.8YBF400M2-82×1606KV21.719YBF2-280M-62×55380/660104.7461081127406175YBF2-315S-62×75380/660141.7YBF2-315M-62×90380/660169.5YBF2-315L1-62×110380/660206.7YBF2-315L2

20、-62×132380/660244.7YBF400S1-62×1326KV17.4YBF2-355S-62×160380/660292.3YBF400S2-62×1606KV20.7YBF2-355M1-62×185380/660338.0YBF400M1-62×1856KV23.9YBF2-355M2-62×200380/660364.4YBF400M2-62×2006KV25.7YBF2-355L1-62×220380/660400.8YBF2-315S-82×55380/660111.23

21、5826422624YBF2-315M-82×75380/660150.0YBF2-315L1-82×90380/660177.8YBF2-315L2-82×110380/660216.8YBF2-355S-82×132380/660259.6YBF400M1-82×1326kV18.3YBF2-355M-82×160380/660313.8YBF400M2-82×1606kV21.7YBF2-355L1-82×185380/660362.920YBF2-315S-62×75380/660141.7541

22、261248509875YBF2-315M-62×90380/660169.5YBF2-315L1-62×110380/660206.7YBF2-315L2-62×132380/660244.7YBF400S1-62×1326KV17.4YBF2-355S-62×160380/660292.3YBF400S2-62×1606kV20.7YBF450S1-62×16010kV12.4YBF2-355M1-62×185380/660338.0YBF400M1-62×1856kV23.9YBF450S2-62&

23、#215;18510kV14.3YBF2-355M2-62×200380/660364.4YBF400M2-62×2006KV25.7YBF450S3-62×20010kV15.4YBF2-355L1-62×220380/660400.8YBF450S1-62×2206kV28.3YBF450M1-62×22010kV17.0YBF2-355L2-62×250380/660455.5YBF450S2-62×2506kV31.7YBF450M2-62×25010kV19.0YBF2-315M-82×

24、;75380/660150.041957122907YBF2-315L1-82×90380/660177.8YBF2-315L2-82×110380/660216.8YBF2-355S-82×132380/660259.6YBF400M1-82×1326kV18.3YBF2-355M-82×160380/660313.8YBF400M2-82×1606kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25

25、.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF2-315L1-102×75380/660162.132744371786YBF2-315L2-102×90380/660191.0YBF2-355M1-102×110380/660230.0YBF2-355M2-102×132380/660275.0YBF2-355L1-102×160380/66033

26、2.4YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.121YBF2-315M-62×90380/660169.5591411350554075YBF2-315L1-62×110380/660206.7YBF2-315L2-62×132380/660244.7YBF400S1-62×1326KV17.4YBF2-355S-62×160380/660292.3YBF400S2-62×1606kV20.7YB

27、F450S1-62×16010kV12.4YBF2-355M1-62×185380/660338.0YBF400M1-62×1856kV23.9YBF450S2-62×18510kV14.3YBF2-355M2-62×200380/660364.4YBF400M2-62×2006KV25.7YBF450S3-62×20010kV15.4YBF2-355L1-62×220380/660400.8YBF450S1-62×2206kV28.3YBF450M1-62×22010kV17.0YBF2-35

28、5L2-62×250380/660455.5YBF450S2-62×2506kV31.7YBF450M2-62×25010kV19.0YBF450S3-62×2806kV35.5YBF2-315L1-82×90380/660177.8471117853205YBF2-315L2-82×110380/660216.8YBF2-355S-82×132380/660259.6YBF400M1-82×1326kV18.3YBF2-355M-82×160380/660313.8YBF400M2-82×16

29、06kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF450S3-82×2206kV29.3YBF450M1-82×22010kV17.6YBF2-315L2-102×90380/66019

30、1.037874821969YBF2-355M1-102×110380/660230.0YBF2-355M2-102×132380/660275.0YBF2-355L1-102×160380/660332.4YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.322YBF2-315L2-82×110380

31、/660216.854127861351775YBF2-355S-82×132380/660259.6YBF400M1-82×1326kV18.3YBF2-355M-82×160380/660313.8YBF400M2-82×1606kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450

32、S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF450S3-82×2206kV29.3YBF450M1-82×22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82×25010kV19.9YBF450M2-82×2806kV37.1YBF2-355M1-102×110380/660230.042995292160YBF2-355M2-102×132380/660275.0YBF2-355L1-102×160380/660332

33、.4YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.3YBF450M1-102×2206kV31.123YBF2-315L2-82×110380/660216.862145941384475YBF2-355S-82×132380/660259.6YBF400M1-82×1326kV18.3YBF2-3

34、55M-82×160380/660313.8YBF400M2-82×1606kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF450S3-82×2206kV29.3YBF450M1-82&#

35、215;22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82×25010kV19.9YBF450M2-82×2806kV37.1YBF560S2-82×3156kV41.0YBF560M2-82×31510kV24.6YBF2-355M1-102×110380/660230.0481145782361YBF2-355M2-102×132380/660275.0YBF2-355L1-102×160380/660332.4YBF450S1-102×1606kV22.6YBF

36、2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.3YBF450M1-102×2206kV31.1YBF450M2-102×2506kV35.324YBF2-315L2-82×110380/660216.8701651025418675YBF2-355S-82×132380/660259.6YBF400M1-82×1326kV18.3YBF2-355M-

37、82×160380/660313.8YBF2-400M2-82×1606kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF450S3-82×2206kV29.3YBF450M1-82

38、5;22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82×25010kV19.9YBF450M2-82×2806kV37.1YBF560M1-82×28010kV21.9YBF560S2-82×3156kV41.0YBF560M2-82×31510kV24.6YBF560M1-82×3556kV46.2YBF2-355M1-102×110380/660230.0551296302572YBF2-355M2-102×132380/660275.0YBF2-355L1-10

39、2×160380/660332.4YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.3YBF450M1-102×2206kV31.1YBF450M2-102×2506kV35.3YBF560S2-102×2806kV38.325YBF2-355S-82×132380/660259.679186

40、1112454275YBF400M1-82×1326kV18.3YBF2-355M-82×160380/660313.8YBF400M2-82×1606kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV1

41、6.0YBF450S3-82×2206kV29.3YBF450M1-82×22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82×25010kV19.9YBF450M2-82×2806kV37.1YBF560M1-82×28010kV21.9YBF560S2-82×3156kV41.0YBF560M2-82×31510kV24.6YBF560M1-82×3556kV46.2YBF560M2-82×4006kV52.1YBF2-355M2-102×132

42、380/660275.0621466832790YBF2-355L1-102×160380/660332.4YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.3YBF450M1-102×2206kV31.1YBF450M2-102×2506kV35.3YBF560S2-102×2806kV38.3YBF

43、560M1-102×3156kV42.926YBF2-355M-82×160380/660319.4892101203491375YBF400M2-82×1606kV21.7YBF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×200

44、10kV16.0YBF450S3-82×2206kV29.3YBF450M1-82×22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82×25010kV19.9YBF450M2-82×2806kV37.1YBF560M1-82×28010kV21.9YBF560S2-82×3156kV41.0YBF560M2-82×31510kV24.6YBF560M1-82×3556kV46.2YBF630S1-82×35510kV27.7YBF560M2-82×

45、4006kV52.1YBF630S2-82×40010kV31.3YBF630S1-82×4506kV57.6YBF630M1-82×45010kV34.5YBF2-355L1-102×160380/660332.4701647393018YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.3YBF450

46、M1-102×2206kV31.1YBF450M2-102×2506kV35.3YBF560S2-102×2806kV38.3YBF630S1-102×28010kV23.6YBF560M1-102×3156kV42.9YBF630S2-102×31510kV26.6YBF630S1-102×3556kV47.4YBF630M1-102×35510kV28.427YBF2-355M-82×160380/660319.41002351297529875YBF400M2-82×1606kV21.7Y

47、BF450S1-82×16010kV13.0YBF2-355L1-82×185380/660362.9YBF450S1-82×1856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF450S3-82×2206kV29.3YBF450M1-82×22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82&#

48、215;25010kV19.9YBF450M2-82×2806kV37.1YBF560M1-82×28010kV21.9YBF560S2-82×3156kV41.0YBF560M2-82×31510kV24.6YBF560M1-82×3556kV46.2YBF630S1-82×35510kV27.7YBF560M2-82×4006kV52.1YBF630S2-82×40010kV31.3YBF630S1-82×4506kV57.6YBF630M1-82×45010kV34.5YBF630S2-8

49、2×5006kV64.0YBF630M2-82×50010kV38.4YBF2-355L1-102×160380/660332.4781847973255YBF450S1-102×1606kV22.6YBF2-355L2-102×185380/660384.3YBF450S2-102×1856kV26.1YBF2-355L3-102×200380/660410.9YBF450S3-102×2006kV28.3YBF450M1-102×2206kV31.1YBF450M2-102×2506kV35

50、.3YBF560S2-102×2806kV38.3YBF630S1-102×28010kV23.6YBF560M1-102×3156kV42.9YBF630S2-102×31510kV26.6YBF630S1-102×3556kV47.4YBF630M1-102×35510kV28.4YBF630S2-102×4006kV53.5YBF630M2-102×40010kV32.128YBF2-355L1-82×185380/660362.91112621395569875YBF450S1-82×1

51、856kV25.1YBF450S2-82×18510kV15.1YBF2-355L2-82×200380/660386.3YBF450S2-82×2006kV26.7YBF450S3-82×20010kV16.0YBF450S3-82×2206kV29.3YBF450M1-82×22010kV17.6YBF450M1-82×2506kV33.2YBF450M2-82×25010kV19.9YBF450M2-82×2806kV37.1YBF560M1-82×28010kV21.9YBF560S2-82×3156kV41.0YBF560M2-82×31510kV24.6YBF560M1-82×3556kV46.2YBF630S1-82×35510kV27.7YBF560M2-82×4006kV52.1YBF630S2-82×40010kV31.3YBF630S1-82×4506kV57.6YBF630M1-82×45010kV34.5YBF630S2-82×5006kV64.0YBF630M2-82×50010kV38.4YBF63