G008180级QZY规格书-IEC

1、G008 180级QZY规格书IEC型号：#EIW/180 规格：0400mm2.200mm规格书承认栏制造商：佛山市威奇电工材料1主题内容及适用范畴本标准规定了适用于180级聚酯亚胺复合漆包铜圆线的出厂要求。本标准尺寸系列按GB6109标准编制，用户假设需专门规格，双方另行规定。2引用标准GB 6109.1漆包圆绕组线 第1部分 一样规定GB 6109漆包圆绕组线180级聚酯亚胺复合漆包铜圆线JIS C3OO3- 1999绕组线试验方法GB/T4074 -1999绕组线试验方法3漆包线结构导体为铜，涂层为聚酯亚胺。4漆包线种类及型号型号和名称见表1。表1英文型号国标型号名称2EIW/180Q

2、ZY -1/180180级薄漆膜聚酯亚胺漆包铜圆线1EIW/180QZY -2/180180级厚漆膜聚酯亚胺漆包铜圆线技术要求各项技术要求应符合表2规定。表2序号项目名称技术要求试验方法1导体尺寸符合附表一漆包线尺寸表规定GB/T4074.22漆膜厚度符合附表一漆包线尺寸表规定GB/T4074.23最大外径符合附表一漆包线尺寸表规定GB/T4074.24电阻符合附表二漆包线电阻表规定GB/T4074.55伸长率符合第6. 5条的规定GB/T4074.36回弹性符合第6. 6条的规定GB/T4074.37圆棒卷绕符合第6. 7条的规定GB/T4074.38拉伸符合第6. 8条的规定GB/T407

3、4.39急拉断符合第6. 9条的规定GB/T4074.310剥离扭绞符合第6. 10条的规定GB/T4074.311耐刮性符合第6. 11条的规定GB/T4074.312热冲击符合第6. 12条的规定GB/T4074.613软化击穿符合第6. 13条的规定GB/T4074.514击穿电压符合第6. 14条的规定GB/T4074.515高温击穿电压符合第6. 15条的规定GB/T4074.516漆膜连续性符合第6. 16条的规定GB/T4074.517盐水针孔符合第6. 17条的规定/18耐热性温度指数200以上GB/T4074.619耐溶剂符合第6.19条的规定GB/T4074.46试验方法本

4、标准采纳的所有试验方法除在各条款中有描述外均参照GB/T4074规定。6.1 导体尺寸在1根校直的试样上，用不损害导体的方法去除绝缘层，沿导体圆周均分的3个位置上分别测量裸导体直径。记录3个测量值，取其平均值作为导体直径。6.2 漆膜厚度按第6.1和6.3条测量漆包线外径和导体直径，二者之差即为绝缘厚度。6.3 漆包线外径在1根校直的试样相距1米的两个位置上，每个位置沿绝缘线上圆周均分的3个位置上分别测量漆包线直径。记录6个测量值，取其平均值作为外径。6.4 电阻测定1m试样的电阻R,并算出20c时的电阻值R20,需符合附表的规定。运算公式：R20 (Q/m) =Rx温度系数导体温度系数按表3

5、 (标准温度为20C)表3温度系数温度C系数温度C系数101.041191.004280.970111.037201.000290.966121.033210.996300.962131.028220.992310.959141.024230.989320.955151.020240.985330.951161.016250.981340.948171.012260.977350.944181.008270.973360.9406.5 伸长率在伸长仪或拉力试验机上将试样拉伸止断裂，运算断裂时长度增长量与原长度之比，用 百分比表示。伸长率应大于表4中最小伸长率。6.6 回弹角6.6.1 导体标称

6、直径0.200到及包括1.600按表4规定的圆棒直径和负荷试验，回弹角应小于表4中最大回弹角度。6.6.2 导体标称直径1.600mm以上漆包线最大回弹角不大于5度。6.7 圆棒卷绕标称直径l.600mm及以下，按Id倍径试棒上卷绕后，漆膜应不开裂。表4标称 直径mm最小伸 长率 %圆棒 直径mm负荷N最大回弹角(° )1级2级0.1001650.2564730.1121770.5064730.1251770.5062700.1401859670.16019101.059670.1802057650.2002154620.2242112.52.051590.2502249560.28

7、02247530.31523194.050550.3552348530.4002445500.45025258.044480.5002543470.5602641440.6302737.512.046500.7102844470.8002841430.900295015.045481.0003042451.1203039411.2503135371.4003232341.6003228301.80032/52.00033/52.24033/56.8 拉伸标称直径1.600mm以上，漆包线拉伸32%后，漆膜应不开裂。6.9 急拉断标称直径1.000mm及以下，急拉断后漆膜应不开裂或不失去附着性。

8、6.10 剥离扭绞标称直径1.000mm以上，试样经规定的转数R后，漆膜应不失去附着性。R=110/d标林（转数圆整到转数）6.11 耐刮性试验在同一个试样上，应围绕试样圆周相距120°的三个位置重复进行3次，3个刮破力 的平均值和3个刮破力中的最小值应不小于表5规定表5标称 直径1级2级平均值刮破力最小值刮破力平均值刮破力最小值刮破力0.2503.002.554.904.150.2803.252.755.254.450.3153.502.955.654.800.3553.753.206.055.150.4004.053.456.505.500.4504.353.707.005.90

9、0.5004.653.957.506.350.5605.004.258.006.800.6305.354.558.607.300.7105.704.859.207.800.8006.105.159.908.400.9006.555.5510.69.001.0007.055.9511.39.601.1207.606.4512.110.21.2508.206.9512.911.01.4008.807.4513.911.81.6009.458.0014.912.61.80010.18.6016.013.52.00010.99.2017.114.42.24018.215.4注：介于相邻直径的中间规格，

10、取较大标称直径相应的数值。6.12 热冲击6.12.1 标称直径1.600mm及以下，按表6规定卷绕的试样，在200c温度下半小时漆膜应不开 裂。6.12.2 标称直径1.600mm以上，漆包线拉伸25%后，在200c温度下半小时漆膜应不开裂°表6规格圆棒直径规格圆棒直径伸长0.100-0.1603D*> 1,000-1.6003D>0.200-0.2504D*> 1,600-2.20025>0.250-1.0002D注：*圆棒卷绕前，试样应拉伸20%或至铜断裂点，取较小值。D为漆包线外径。6.13 软化击穿两根漆包线试样垂直相交，在交点上施加表7规定的负荷。

11、在300c下2分钟不击穿。标称直径mm负荷N以上及以下0.2000.3152.200.3150.5004.500.5000.8009.000.8001.25018.001.2501.60036.006.14 击穿电压导体标称直径0.200mm以上2.500mm及以下漆包线，用扭绞法试验，耐压最小值应不 小于符合表8规定。表8标称 直径dmm最小击穿电压（有效值） V标称 直径dmm最小击穿电压（有效值） V薄漆膜厚漆膜超厚漆膜薄漆膜厚漆膜超厚漆膜0. 10050095014000.3552300430064000.1121300270039000.4002300440066000.125150

12、0280041000.4502300440068000.1401600300042000.5002400460070000.1601700320044000.5602500460071000.1801700330047000.6302600480071000.2001800350051000.7102600480072000.2241900370052000.8002600490074000.2502100390055000.9002700500076000.2802200400058001.0-2.52700500076000.3152200410061006.15 局温击穿电压其高温击穿电

13、压测试，最小击穿电压值应达到表9规定.表9标称直径 dmm最小击穿电压 V标称直径 dmm最小击穿电压 V1级2级1级2级>0. 100-0.11210002000>0. 3150.35517003200>0. 112-0.12511002100>0. 3550.40017003300>0. 125-0gt;0.400-0.45017003300>0. 140-0.16013002400>0.4500.50018003500>0. 160-0gt;0. 5000.56019003500>0

14、. 180-0.20014002600>0. 5600. 63020003600>0. 2000.22414002800>0. 630-0.71020003600>0. 2240.25016002900>0. 710-0.80020003700>0. 2500.28017003000>0. 800-0.90020003800>0. 2800.31517003100>0. 9002.50020003800注:介于相邻直径的中间规格，取较大标称直径相应的数值.6.16 漆膜连续性每30m长度内的缺陷数（高压针孔数）应不超过表10规定值。表10规

15、格1级2级测试电压V高压针孔数测试电压v高压针孔数0.100-0.1253504050015>0.125-0.250500257505>0.250-0.5007502510005>0.500-1.600100025150056.17 盐水针孔取长约6m试样，5m浸入试验液中（试验液为浓度0.2%的食盐水，食盐水中加入适量 的3%酚猷酒精溶液），试验液为正极，试样导体为负极，施以12V的直流电压1分钟， 检查所产生的针孔数。针孔数量为：薄漆膜为8个以下;厚漆膜为4个以下，超厚漆膜为 2个以下，如不符合应另外抽取两段，都应符合要求。6.18 耐热性20 000小时外推寿命的相应温

16、度不低于180度,在最低试验温度下的热寿命许多于5 000 小时。6.19耐溶剂长150mm的试样浸入标准溶剂中（石油溶剂:二甲苯：丁醇=6： 3： 1）, 60C下30min0 用硬度为、'2H削成60。的铅笔尖，以大约5N的压力沿线的表面推移，漆膜应不被刮掉。 7漆包线表面质量漆包线表面光滑、色彩平均，应无起珠、漆瘤、黑斑、碰伤、划痕、裸铜、打伤、 线花、亮点等缺陷。常温下不粘着、排线平均。8包装8.1 漆包线应整齐紧密地绕在线盘上，每轴漆包线上的线段只有一个。8.2 线轴上最外一层漆包线与线轴侧板边缘的最小距离PT25为9mm,PT60为15 mm , PT 100 为 20mm

17、, PT200 为 25mm。9标识：在线轴上适当处标识以下事项10.1 型号10.2 颜色（有颜色时）10.3 规格10.4 产品编号10.5 每卷净重10.6 制造厂名10.7 制造日期附表一：GB6109漆包线尺寸表规格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外径最小漆膜最大外径最小漆膜最大外径0.1000.0030.0080.1170.0160.1250.0230.1320.1100.0030.0090.1280.0170.1370.0260.1440.1200.0030.0100.1390.0190.1490.0280.1560.1300.0030.0110.1500.0210.1600

18、.0300.1690.1400.0030.0110.1600.0210.1710.0300.1810.1500.0030.0120.1710.0230.1820.0330.1930.1600.0030.0120.1820.0230.1940.0330.2050.1700.0030.0130.1940.0250.2050.0360.2170.1800.0030.0130.2040.0250.2170.0360.2290.1900.0030.0140.2160.0270.2280.0390.2400.2000.0030.0140.2260.0270.2390.0390.2520.2100.0030

19、.0150.2380.0290.2520.0430.2660.2200.0030.0150.2480.0290.2620.0430.2760.2300.0040.0170.2610.0320.2770.0480.2920.2400.0040.0170.2710.0320.2870.0480.3020.2500.0040.0170.2810.0320.2970.0480.3120.2600.0040.0180.2920.0330.3080.0500.3250.2700.0040.0180.3020.0330.3190.0500.3350.2800.0040.0180.3120.0330.3290

20、.0500.3450.2900.0040.0190.3230.0350.3410.0530.3590.3000.0040.0190.3340.0350.3520.0530.3690.3100.0040.0190.3440.0350.3620.0530.3790.3200.0040.0200.3560.0380.3760.0570.3930.3300.0040.0200.3660.0380.3860.0570.4030.3400.0040.0200.3760.0380.3960.0570.4130.3500.0040.0200.3860.0380.4060.0570.4230.3600.0050

21、.0210.3990.0400.4190.0600.4380.3700.0050.0210.4090.0400.4290.0600.4480.3800.0050.0210.4190.0400.4390.0600.4580.3900.0050.0210.4290.0400.4490.0600.4680.4000.0050.0210.4390.0400.4590.0600.4780.4100.0050.0220.4500.0420.4730.0640.4930.4200.0050.0220.4610.0420.4830.0640.5030.4300.0050.0220.4710.0420.4930

22、.0640.5130.4400.0050.0220.4810.0420.5030.0640.5230.4500.0050.0220.4910.0420.5130.0640.5330.4600.0050.0240.5040.0450.5260.0670.5470.4700.0050.0240.5140.0450.5360.0670.5570.4800.0050.0240.5240.0450.5460.0670.5670.4900.0050.0240.5340.0450.5560.0670.577规格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外径最小漆膜最大外径最小漆膜最大外径0.5000.0050.0

23、240.5440.0450.5660.0670.5870.5100.0060.0250.5560.0470.5800.0710.6030.5200.0060.0250.5660.0470.5900.0710.6130.5300.0060.0250.5760.0470.6000.0710.6230.5400.0060.0250.5860.0470.6100.0710.6330.5500.0060.0250.5960.0470.6200.0710.6430.5600.0060.0250.6060.0470.6300.0710.6530.5700.0060.0270.6190.0500.6430.0

24、750.6680.5800.0060.0270.6290.0500.6530.0750.6780.5900.0060.0270.6390.0500.6630.0750.6880.6000.0060.0270.6490.0500.6740.0750.6980.6100.0060.0270.6590.0500.6840.0750.7080.6200.0060.0270.6690.0500.6940.0750.7180.6300.0060.0270.6790.0500.7040.0750.7280.6400.0070.0280.6920.0530.7190.0800.7440.6500.0070.0

25、280.7020.0530.7290.0800.7540.6600.0070.0280.7120.0530.7390.0800.7640.6700.0070.0280.7220.0530.7490.0800.7740.6800.0070.0280.7320.0530.7590.0800.7840.6900.0070.0280.7420.0530.7690.0800.7940.7000.0070.0280.7520.0530.7790.0800.8040.7100.0070.0280.7620.0530.7890.0800.8140.7200.0080.0300.7750.0560.8040.0

26、850.8310.7300.0080.0300.7850.0560.8140.0850.8410.7400.0080.0300.7950.0560.8240.0850.8510.7500.0080.0300.8050.0560.8340.0850.8610.7600.0080.0300.8150.0560.8440.0850.8710.7700.0080.0300.8250.0560.8540.0850.8810.7800.0080.0300.8350.0560.8640.0850.8910.7900.0080.0300.8450.0560.8740.0850.9010.8000.0080.0

27、300.8550.0560.8840.0850.9110.8100.0080.0320.8690.0600.8990.0900.9280.8200.0080.0320.8790.0600.9090.0900.9380.8300.0080.0320.8890.0600.9190.0900.9480.8400.0080.0320.8990.0600.9290.0900.9580.8500.0080.0320.9090.0600.9390.0900.9680.8600.0090.0320.9190.0600.9490.0900.9780.8700.0090.0320.9290.0600.9590.0

28、900.9880.8800.0090.0320.9390.0600.9690.0900.9980.8900.0090.0320.9490.0600.9790.0901.0080.9000.0090.0320.9590.0600.9890.0901.0180.9100.0100.0340.9720.0631.0040.0951.034规格公差薄漆膜厚漆膜超厚漆膜最小漆膜最大外径最小漆膜最大外径最小漆膜最大外径0.9200.0100.0340.9820.0631.0140.0951.0440.9300.0100.0340.9920.0631.0240.0951.0540.9400.0100.034

29、1.0020.0631.0340.0951.0640.9500.0100.0341.0120.0631.0440.0951.0740.9600.0100.0341.0220.0631.0540.0951.0840.9700.0100.0341.0320.0631.0640.0951.0940.9800.0100.0341.0420.0631.0740.0951.1040.9900.0100.0341.0520.0631.0840.0951.1141.0000.0100.0341.0620.0631.0940.0951.1241.0500.0110.0341.1140.0651.1470.098

30、1.1781.1000.0110.0341.1640.0651.1970.0981.2281.1200.0110.0341.1840.0651.2170.0981.2481.1500.0130.0351.2160.0671.2490.1001.2811.2000.0130.0351.2660.0671.2990.1001.3311.2500.0130.0351.3160.0671.3490.1001.3811.3000.0140.0361.3680.0691.4020.1031.4351.3500.0140.0361.4180.0691.4520.1031.4851.4000.0140.036

31、1.4680.0691.5020.1031.5351.4500.0160.0381.5200.0711.5560.1071.5901.5000.0160.0381.5700.0711.6060.1071.6401.5500.0160.0381.6200.0711.6560.1071.6901.6000.0160.0381.6700.0711.7060.1071.7401.6500.0180.0391.7220.0731.7590.1101.7941.7000.0180.0391.7720.0731.8090.1101.8441.7500.0180.0391.8220.0731.8590.110

32、1.8941.8000.0180.0391.8720.0731.9090.1101.9441.8500.0200.0401.9240.0751.9620.1131.9981.9000.0200.0401.9740.0752.0120.1132.0481.9500.0200.0402.0240.0752.0620.1132.0982.0000.0200.0402.0740.0752.1120.1132.1482.0500.0220.0412.1260.0772.1650.1162.2022.1000.0220.0412.1760.0772.2150.1162.2522.1500.0220.041

33、2.2260.0772.2650.1162.3022.2000.0220.0412.2760.0772.3150.1162.352附表二：漆包线导体电阻表规格电阻。/m规格电阻Q/m最小标准最大最小标准最大0.1002.11552.17652.28580.4900.08790.09060.09340.1101.72041.79871.88210.5000.08440.08710.08970.1201.44991.51141.57660.5100.08120.08370.08620.1301.24001.28791.33990.5200.07810.08050.08290.1401.07021.

34、11041.14380.5300.07520.07750.07980.1500.93000.96730.99800.5400.07240.07460.07690.1600.82230.85020.87940.5500.06980.07190.07410.1700.72500.75310.77670.5600.06730.06940.07150.1800.65150.67180.69290.5700.06500.06700.06900.1900.58480.60290.62100.5800.06280.06470.06660.2000.52780.54410.56040.5900.06060.0

35、6250.06440.2100.47870.49350.50830.6000.05860.06050.06230.2200.43620.44970.46320.6100.05670.05850.06020.2300.39910.41140.42380.6200.05490.05660.05830.2400.36650.37790.38920.6300.05320.05480.05650.2500.33780.3482035870.6400.05150.05310.05470.2600.31200.32200.33240.6500.05000.05150.05310.2700.28960.298

36、60.30750.6600.04850.05000.05150.2800.26930.27760.28590.6700.04700.04850.04990.2900.25100.25880.26660.6800.04570.04710.04850.3000.23460.24180.24910.6900.04430.04570.04710.3100.21970.22650.23330.7000.04310.04440.04580.3200.20620.21250.21890.7100.04190.04320.04450.3300.19390.19990.20590.7200.04070.0420

37、0.04320.3400.18260.18830.19390.7300.03960.04080.04210.3500.17230.17770.18300.7400.03860.03970.04090.3600.16290.16790.17300.7500.03750.03870.03990.3700.15420.15900.16380.7600.03660.03770.03880.3800.14620.15070.15520.7700.03560.03670.03780.3900.13880.14310.14740.7800.03470.03580.03680.4000.13190.13600.14010.7900.03380.03490.03590.4100.12560.12950.13340.8000.03300.03400.03500.4200.11970.12340.12710.8100.03220.03320.03420.4300.11420.11770.12120.8200.03140.03240.03330.4400.10900.11240.11580.8300.03060.03160.03250.4500.10430.10750.11070.8400.02990