dek培训教程(doc19页).doc

1、DEK P RINTER的外观及内部结构介绍第一部分：DEK PRINTER的外观介绍1, 触屏显示器：可用手指触摸屏幕上的相关处以执行相应的功能。JOG BUTTON :用以手动驱动执行相应的动作，当用此两键执行动作时，请注意屏幕上的提示。2,3, 鼠标触屏：用手在屏幕上移动来移动鼠标。4, 系统键：在机器开机或机器的急停键被解除后（此时屏幕上会显示 SYSTEM POWER DOWN ）,按下此键执行机器初始化。5, 急停开关：当机器发生严重故障或遇到紧急情况时，按下此键以保护机器免受破坏。6, 静电接口7, 主电源开关8, 机器前盖9, 锡膏滚动灯开关10, 灯塔：用三种颜色标示机器当前

2、的工作状态。第二部分：机器内部动作机构组成介绍DEK PRINTER的动作机构主要由以下几个部分组成:1, P RINTHEAD MODULE可升降，方便维修和操作。2, P RINT CARRIAGE MODULE用以驱动刮刀前后移动3, SQUEEGEE MODULE执行锡膏印刷功能4, CAMERA MODULE主要抓取PCB板和SCREEN的FIDUCIAL o5, SCREEN ALIGNMENT MODULE执行印刷前PCB板和SCREEN的校准功能。6, RAIL MODULE执行过板和夹板功能7, RISING TABLE MODULE上升到VISION和印刷高度，8, UND

3、ERSCREEN MODULE清洁SCREEN底部和网孔。DEK P RINTER的常用参数表参数说明规格1: Product Name设定所生产机种的名称最多可由8个字母、符号或数字组成。例如：850T-0042: Board Width设定所印的PCB板的宽度min二40mll1, max二510,板宽如 重新设定则 下列参数会自动改变：印刷范围、钢 板清洁范围、Board stop在丫轴的位置及自动 顶pin Y轴范围（选配）3: Board Length设定所印的PCB板的min=SOmm, max=510 mm,板长度长如重新设定则下列参数会自动 改变：Board stop在X轴的位

4、置及白动顶Pin X轴范围（选配）、自动添加锡膏范围（选配）。4:Board Thick ness设定板厚min=0. 2mm, max=6 mm。板厚 如被重新设 定，则自动调整Vision Height及Print Height o5:Print Front Limit前刮刀冲程起点之调整机器自定为0mm,可调整其起始点位置o min=0, max视PCB大小而定。6： Print Rear Limit后刮刀冲程起点之调整机器自定为0mm,可调整其起 始点位置。min=0, max视PCB 大小而定。7:Print FrontSp eed设定前刮刀速度Min=2mm/sec, max=lS

5、Omm/sec8： Print RearSp eed设定后刮刀速度Min=2mm/see, max=150mm/see9:Fr ont P ressure设定前刮刀压力min=0kg, max=20kg10:Rear P ressure设定后刮刀压力min=0kg, max=20kg11: Print Gap设定印刷间隙设定PCB板与钢板在印刷时的间隙 min=0mm , max=6 mm12:Se perati onSp eed设定脱模时的分离速度设定PCB板与钢板在分离距离时的运动速度Min0. 1mm/s, Max20mm/s.13:Se perati onDista nee设定脱模分离

6、距离设定PCB板与钢板的分离距离mi n=0mm, max=3mm14: Print Mode设定印刷模式可设定印刷方式，例如：Print/Print, Flood / Print 等等。15: Print Dep osits设定印刷行程的次数min=0, max=316:Sereen Clea nModel设定钢版擦拭模式为1可选择干擦、湿擦及真空擦等组合模式，最多至六次17:Sereen Clea n Rate设定钢版擦拭模式1的频率min=0 表不不擦，max=20018:Sereen Clea n设定钢版擦拭模式为可选择干擦、湿擦、真空擦等组Mode22合，最多至六次19:Screen

7、 Clea n Rate设定钢版擦拭模式2 的频率min=O 表不不擦，max=:20020:Dry clea n sp eed设定干擦速度Mi n=lOmm/s, Max=120mm/s21:Wet clean sp eed设定湿擦速度Min=10mm/s, Max=100mm/s22:Vac clea n sp eed设定真空擦速度Min=10mm/s, Max=100mm/s23:Fro nt start offset设定前方擦拭起始点Min=0mm. Max 视 PCB 板大小而XH o24:Rear start offset设定后方擦拭起始点Min=0mm. Max视PCB板大小 而

8、定。25:Boardl fiducial type设定PCB板上第一个Mark点的形状可选择的类型有；圆形、方形、三角形、十字、菱形及影像模组 等26:Board2 fiducial type设定PCB板上第二个Mark点的形状可选择的类型有；圆形、方形、三角形、十字、菱形及影像模组 等27:Board3 fiducial type设定PCB板上第三个Mark点的形状可选择的类型有；圆形、方形、三角形、十字、菱形及影像模组等28:Scree nl fiducial t/设定钢版上第一个Mark点 的形状可选择的类型有；圆形、方形、三角形、十字、菱形及影像模组 等29:Scree n2 fidu

9、cial t/设定钢版上第二个Mark点 的形状可选择的类型有；圆形、方形、三角形、十字、菱形及影像模组 等30:Scree n3 fiducial t/设定钢版上第三个Mark点的形状可选择的类型有；圆形、方形、三角形、十字、菱形及影像模组 等31:Fiducial 1 XCoordin ate没定第一个Mark点的X轴坐标Min=0mm, Max=508mm32:Fiducial 1 YCoordin ate没定第一个Mark点的丫轴坐标Min=Omm, Max=508mm33:Fiducial 2 XCoordin ate没定第二个Mark点的X轴坐标Min=0mm, Max=508mm

10、34:Fiducial 2 YCoordin ate没定第二个Mark点的丫轴坐标Min=0mm, Max=508mm35:Fiducial 3 XCoordin ate没定第三个Mark点的X轴坐标Min=0mm, Max=508mm36:Fiducial 3 YCoordin ate没定第三个Mark点的丫轴坐标Min=0mm, Max=508mm37:Forward X offset补偿前行程的X方向视觉差刮刀由后向前运动时，调整在X方向的印刷偏位(Max二1mm)38:Forward Y offset补偿前行程的Y方向视觉差刮刀由后向前运动时，调整在Y方向的印刷偏位(Max二1mm)3

11、9:Forwardoffset补偿前行程的角度视觉差刮刀由后向前运动时，调整在角 度的印刷偏位40:Reverse X offset补偿后行程的X方向视觉差刮刀由前向后运动时，调整在X方向的印刷偏位(Max=1mm)41: Reverse Y offset补偿后行程的Y方向视觉差刮刀由前向后前运动时调整在Y方向的印刷偏位(Max= 1mm)42: Reverseoffset补偿前行程的角度视觉差刮刀由前向后运动时，调整在角度的印刷偏位13:Screen X forward调整钢板X轴前方的Actuator此参数为编写程式Learn Fiducial后，电脑自动计算出的值, 在编与程式前请先归零

12、44: Scree n X rear调整钢板X轴后方的Actuator此参数为编写程式LearnFiducial后，电脑白动计算出的值， 在编与程式前请先归零45:Scree n Y axis调整钢版Y轴Actuator此参数为编写程式Learn Fiducial后,电脑自动计算出的值, 在编与程式前请先归零46:Alig nment mode选择对位模式可设定由2个或3个Mark点对位47:Tooli ng type设定PCB板的支撑方式可选择:Autofl ex自动顶板、Vacuum真空支撑、Magnetic磁铁式支撑方式48:Right feed delay右侧进板迟滞时间在右侧进板时必

13、须设定，一般为0. 2 0. 3secDEK PRINTER的常用操作第一部分：一些常见指令含义Abort:按下该键得重新初始化机器，或忽略当前提示。Retry:按下该键重新检查错误的情况。Recover:按下该键立即继续其操作，该功能模组回到他们的原点位置，并不用重新初始化整个机器，若出现该提示，该项 为首选。Diagnostics (Diagnos) :F该键进入诊断，为进一步研究该问题。Head:按下该键允许升头操作，进入印刷头下面。Continue：按下该键继续进行当前的操作。Fiducial Setup:按卜该键，设置基准点。Maint. (Maintenance):进行保养或维修。

14、第二部分：常用操作下载生产程序1:按下2:按下3:利用E翎P按下5:按下6:按卜 LOAD DATALEFT/RIGHT/UP/DOW键，选择所需生产文档LOADEXITEXIT按下SETUP按下CHANGE SCREEN打开机器前盖 更换钢板换钢板15:放下机器前盖6:按下SYSTEM键7:按下CHANGE SCREEN安装顶1 ,PIN2 ,按下 SET UP按下CHANGE TOOLING （因机器的类型不同而有细微差别，故以下 略）加锡膏按下PASTE LOAD按下MANUAL LOAD打开机器前盖加锡膏放下机器前盖按下SYSTEM按下CONTINUE 按下 EXIT安装刮刀1;按下

15、SETUP2：按下SETUP SQUEEGEE打开机器前盖3 .安装后刮刀，用手拧紧螺丝。安4 .装前刮刀，用手拧紧螺丝。放下5 .机器前盖。 0 6;按下 SYSTEM7;按下 CONTINUE只按下EXIT O :9:10:按下 EXIT作刮刀高度校正1,按下操而P按2, 卜 按碾TUP SQUEEGEE3，CALIBRAT HEIGHT4,CONTINUE （其自动完成校正）或手动校正：a:选Front squeegee b:用up或down校止刖刮刀c:选Rear squeegeed ：用up或down校正后刮刀e ：选 save5,按下EXIT编写生产程式1,按下SETUP /EDI

16、T DATA进入编辑参数画面，设置各个生产参数(请将 Forward X Offset 至 Screen Y Axis 这九项参数归为零)按卜 SAVE /EXITo2,请进行下面步骤，进行视觉调整：3' 1, select Mode (Fl) till Ste p is in dicated in the mode op tio n on the scree nModeLoaddataEditdataSetu p squeegeeChange scree nChangetooli ngChangeIan guageExit2,select Exit(F8)ModeLoaddataEd

17、itdataSet up squeegeeChange scree nChangetooli ngChangeIan guageExit3,select Run(Fl)Hea P aste Clea n adju setuMaintRundmon itorload scree n st4, PI ace the board on the conv eyor.5,select Auto Board(FI)Auto boardMan ualboardKn eadP asteexit6, select Ste p(Fl)Ste pheadInsp ec tsetu psin gleexit7, se

18、lect Step (Fl)Ste pexitThe board fiducial should now be visible on the mono chrome mon itorIf the fiducial is in the field of view go to ste p 10, if the fiducial is not in the field of view "continue with ste p 8.8,seleSte pheadFiducial setupadjustSearch ste pSearchrersetsingleexit9, select Se

19、arch reset (F6)Ste pheadFiducial setupadjustSearch ste pSearch rersetsingl eexit10, select Adjust (F4)Step headWhe n the fiducial is located move it to the cen ter of the scree n.Fiducialadjustset upThe co-ord in ates of the fiducial in the field of view are now dis played on the scree n.BOARD P1DLC

20、JAL1 CO-ORDINATESFIDUCIAL I XXXX mmhIDLCJAL I YxxK nunPositi on the fiducial in the cen ter of the box grap hie.11. Use the next and p revious keys (F4-F5), to highlight each co-ordi nateNextPreviousIncrDeerexitthe field12, use thelncr. and Deer. Keys (F6-F7), to cha nge the p arameter value and mov

21、e the fiducial inof view.13.select exit (f8)Next14,Select Fiducial SetupPreviouIncrDeerexitStep headFiducial adju Search Search singlset upstste p rersetexitThe scree n dis pl ays the followi ng:-| "= Board Fiducial 1Fiducial TypeCiwleBackgroundDarkAccept Scoreqq15,Select Set Light(F3)Lear nLoc

22、ateSetFiduciaFiducialLightDiameterLEOniniInner Contour0, 40mmOuter Contour0. 40HUHDeerexiCircle ParametersNext P revious Incr.A histogram is display on the mon itor and the Fiducial Lighti ng P arameters win dowsplayed onNextPrev iousIncrDeer.exitthe status p age.Fiducial Lighting ParametersScreen V

23、ertical&Screen Oblllicjue&ftoard Vertical&Soard Oblique&Window Left-10Window Top-15Window Width2. 0Window Height2.016. Use the Next, Previous, Incr. and Deer, keys(F4-F7), to highlight and adjust each of the window parameters in turn ,to surr ound the fiducial with a box.PreviousNext

24、Incr.Deer.exitNOTEEn sure no part of the fiducial is outside the box.Video ModelAt this stage an image of the approp riate area of the board for the model is shown.17. Usr the Next, Previous, Incr< and Deer, keys(F4F7), to highlight and adjust the lighti ng p arameters to a level whereby the fidu

25、cials are just whit ing out , without bloo ming , default level 8 is usually adequate for the majority of set ups.18. Select Exit (F8)PreviouDeerNextIncr.exitNextPreviousIncr.Deer.exit19. Use the Next, Previous, Incr. and Deer keys(F4-F7). to highlight and adjust each of the board fiducial p aramete

26、rs in the left hand box on the mon itor.Lear n LocateSetNext Previous Incr. Deer. exitFiducial Fiducial LightBoard Fiducial 1Fiducial Ty ptCircleBackgroundDarkAceept ScoreSOOVideo ModelTo set up a video model, choose Video Model from the Fiducial Type P arameters.20.Select Learn Fiducial(FI)LearnLoc

27、ateSetDeerNextPreviousInerexitFiducialFiducialLightSetup the fiducialsapp eari ng in the right hand box on the mon itor.Position XXXXnunPosition YXXX mmDianiclerXXXininInner ContourXXXmmOuierConlourXXX mmVideo ModelWhe n using video model the p arameters are as follows：Video Model, P osition X, P os

28、ition Y, Fiducial X, Fiducial Y21. Usethe Next, Previous, Incr., and Deer, keys(F4-F7), to highlight and adjust eachcirclep arameters inturn to obtai n the best fit over the fiducial.NOTELearnFiduciaOnce alig ned it mayPreviousIner.to cha nge the line fiducial dime nsionDeer.exitto achievebetter fit

29、.22.Deldct Learn Fiducial(FI) . The messageLear ning Fiducial-Please Wait ” isdis played in the message prompt bar.LearnFiducialPreviouDeerExiNextIner23. Select Exit (F8)Lear nfiduciaNextPreviouInerDeerExit24.Select Locate Fiducial(F2)Lear nLocateFiducialFiducialSetIncr Deer ExiNext PreviousLightA f

30、igure app ears on the mon itor in dicat ing the score of the fit betwee n the syn thetic fiducial and the actual fiducial. This figure n eeds to be as high as p ossible to atta in the best alig nment . The syn thetic fiducial p arameters may n eed resett ing and relear ning to obta in a better figur

31、e.LocationFiducial X0. 038一0, 017Score26. Select Exit (F8).984SetFiducialFiduciaLocateExitLocatePreviouDeerFiducialNext LighIncrexit27. Select Ste p (Fl).HeaSte pFiducialSetupAdjustSearchSearchSte pResetExiSi ngleThe first scree n fiducial should now be dis pl ayed on the mon itor.28. R peat Ste ps

32、14-26for this fiducial.of each fiducial set up.29. C on ti nue for other selected fiducials by selecti ngSte p at the end30. After Step 29for the sec ond scree n fiducial the message“ Saving Fiducial Data - PI ease Wait Board data file saved“ is dis played.After alig ning scree n to board the camera

33、 checks all four fiducial p ositi ons.31. Select Exit (F8).Lear nLocateSetNextPrev iousIncrDeerexitFiduciaFiducialLight32. Select Exit (F8).LocateFiducial33. Select Auto Board (Fl).ManuaAutoBoardBoard常见错误信息提示及原因错误信息提示11Board On Rails,Remove andCon ti nue这说明机器以下几种情况下感应到有PCB板在轨道上面：1：开机初始化系统时2：下载新产品程序时

34、3：在诊断程序中进入轨道系统时21ront Squeegee3 ressure Error显示此信息之后会有一新的窗口显示设定压力值与实际压力值。3Pneumatic Power)own表示气压太低或没有接入气体4Rail Lifted Error, CheckTooling可能是在轨道的正下方错误的放置了顶P INo5System Power)own可能是因按下E-STOP键或前盖、后盖打开而致使24V马达电源断开。6System Susp endedWhile Covers这表明机器系统化时前盖或后盖处于开启状态。Open7Jpl ine BoardTransfer Error这表明上线传

35、输有错误（印刷机在设定时间内没有收到PCB 板）o8X Actuator Limit Exceeded这表明在校准时，调整马达超过其X轴向移动极限。9丫 Actuator Limit Exceeded这表明在校准时，调整马达超过其Y轴向移动极限。DEK P RINTER保养知识讲解第一部分：日保养注意事项：清洁布上和清洁液中不能含有对人体有害的物质，为了保护操作员 的健康和安全，请操作员在进行机器维护保养时穿上保护服，并且在进行机器 维护保养时切断电源和气压。保养内容：序号内容工具1清洁RISING TABLE表面的残留物小铲，抹布，无毒清洁剂2清洁机器表面小铲，抹布，无毒清洁 剂3检查下列各部分动作是否顺畅1 P RINTCARRIAGE2 CAMEL支撑架清除上面的残留物小铲，抹布，