纤维水泥板重点

1、Fiber cement production panel line Technology requirements1.1 SpecificationLength x Width x thickness : 2440mm x 1220mm x 6-10mm1.2 Quality StandardsKey performance indicatorsItemUnitFiber boardDensityg/cm30.9-1.20Bending degreeMPA9Thermal Conductivityw/m.k0.29Impact strengthkJ/mm22.0Screw pull-out

2、strengthN/mm0.2Shrinkage%GB8624AIncombustible materialIncombustible1.3 Capacity:Theoretical production capacity：3000 per/dayPre- curing time：12hProduction time：20h/day1.4 Storage volume of the main raw material Fibers for 7 days (asbestos fiber,glass fiber,pulp fiber,wood pulp fiber,textile fiber,pp

3、 fiber; can choose two of those) the requirements according to your local conditions. Pulverized materials like cement,limestone for 3 days.Details need to discuss. The quality requirements of main raw material ： limestone : SiO280%, fineness200 mesh sieve < 10% . Cement: 32.5 and above ordinary

4、Portland cement Glass fiber:fineness 0.088mm,length 15-30mm Fiber material:(asbestos or wood pulp and pp fiber) Pulp fiber:none bleached sulfate coniferous wood pulp or Kraft pulp Beating degree: 20-70°SR All above is the basic requirement of the raw material.Sometimes,different material can pr

5、oduce qualified calcium silicate board.二 Introduction of raw material The common materials rate of fiber cement sheet: cement 50%, limestone powder 30%-40%, asbestos fiber 6%-8%,pulp fiber 4%-5%, glass fiber 1% If clients requirement the asbestos fiber free,the rate is cement 50%, limestone powder 3

6、0%-40%, wood pulp8% , pulp fiber 8%, glass fiber 1%1.Asbestos: Asbestos is composed of fiber bundle. Asbestos with high fire resistance, electrical insulation and adiabaticity, It is the most important materials of fire prevention, insulation and thermal insulation . The effect of asbestos fiber is

7、combined with cement slurry, the adhesive can extract the cement slurry, and harden. 2.limestone powder: Mine tailings is given priority to with calcium containing silicon material .Mainly used in construction of concrete adding mix,the important filler of fiber cement board. It can reduce the densi

8、ty and increase the hardness of the board. 3. Pulp fiber:Usually, the calcium silicate panel of contains asbestos produced by using waste paper or the good quality paper fiber which recycled . Broken down into small fibers through the shredder and fiber refining machine ,can keep the rate of moistur

9、e.4. Glass fiber:It contains the minimum percentage in the board,the mainly effect is makes the materials fused.5.Wood pulp fiber:The main material which replace the asbestos.Safety and environmental productionEquipment technology introduction1. Technology introduction:The production line using the

10、most advanced Hatschek process, with the fully automated line.First：the automatic batching system delivery the raw material to the pulping machine,then the pulping machine mixing the cement,limestone powder,wood pulp fiber,paper fiber,glass fiber into slurry.Second: put the slurry into the slur

11、ry blender by slurry pumps,then take the mix slurry to the Hatschek machine,then use the net cloth to the inside of the slurry mixture extraction dehydration,and then embryo forming machine with pressure adsorption in the network with slurry pressing binder in the wall is formed on the strip. Third:

12、Though the thickness measuring instrument,the part which reach the thickness index were cutting off by wire and push to the billet machine,during the conveying process,complete the width of longitudinal cutting.Forth:through automatic crosscut stacker complete of the horizontal scale cutting,then su

13、cked up by molding chuck and blending forming into the mold.Then through the for station automatic palletizing stripper piling up the boards,a piece of mold a piece of tile,can stacking 120-150 pieces of tiles.Fifth:Put the stacking tiles into the pre-curing room for about8-12 hours,then can into th

14、e production line to stripping.150 tiles of a stack,then into the warehouse,three days later can be sold.The equipment of our factoryOur clients factory in Togo of Africa Clients factory of The UzbekClients factory in Durban of South AfricaThe picture of the fiber cement panel According to your dema

15、nds or your drawing to designFour station fiber cement panel machineIntroductionWith the rich experienced and combined the domestic and foreign advanced technology,we research and development this production.Mainly produced asbestos tile,calcium silicate panel fiber cement board.The main feature is

16、:using the PLC automatic system with high degree of automatic and less staff,7workers are enough each line.Scientifically and rationally designing,attractive appearance and easy to handle.Mitsubishi System controller SX2N-64MB、PANASONIC INVERTER VF-8Z、VFO,all the process is controlled by PLC.This sy

17、stem have the function of automatic,commissioning,manual. One mold three tiles,one mold two tiles or one mold one tiles,three programs to be chosen. Safe and reliable use.Advanced performance, stable system,high accuracy and high pass rate. itemsspecificationArea of molding（mm）1800×1250Molding

18、thickness（mm）4-15Production efficiency（piece/shifts小时）1500power（kw）139staff7-9 person Style ZK4-1280 vacuum of is the most advanced equipment for composite panel. This production operation has high degree of automation,easy to handle. The whole line:length 60meters,width 4.8meters,height 3.6meters,n

19、eeds 7-9people,total power is 139/kw, can produced 3600 pieces of panels.Annual output is about one million pieces. Your factorys area should no less than 1000 square,length 70meters,width 16 meters,height 6meters.The whole equipment need three 40ft containers,total weight about 40 tons.Suitable for

20、 railway transportation or by sea.The warranty period of the equipment is 12 months,host equipment warranty period is 36 months.We have parts dealer in central Asia,Africa and South Asia,etc.Price List(FOB price)Specification:length3000m x 920mNUMEquipment NameQuantityNOTE一The billet machine1Recycli

21、ng water tankCement material storage tankProduced by your drawings.Steel plate: 3mm150m²,steel tube :Ø150mmx6mm 40m, angle iron 5# 40，U-steel 10# 40，valve 8（cement storage tank buy yourself）2Sewage tank mixing device1 setMixer: one set，length 7m, motor:one set power 5.5kw 3Recycling water,

22、slurry transport system1setSlush pump 3 sets，motor one set: power 15kw，motor two sets: power 22kw，steel tube: Ø150x100m4Automatic mixture system1setScrew conveyor 3sets，electronic scale one set， one bucket ，electrical equipment one set ，motor:3 sets power 2.2kw 5Slurry blender 1set Mixer one se

23、t，slush pump one set,motor:one set power 15kw ，motor:one set power 18.5kw 6Bucket feeding machine1setØ2mx4m stirred tank 1 ，motor:one set power 7.5kw，control apparatus one set7Hatschek process3 setsCrib 3sets ，cylinder mould Ø1m 3，rubber-covered roll 4，motor:six sets power 3kw 8Spare

24、crib 39The vacuum dewatering system1setCloth device one set，vacuum pump one set ，drain tank 1，motor:one set power 5kw,motor:one set power 22kw 10Blanket adjusting device 1set Roll shaft 611Blanket cleaning device 1setWater pump one set ，rubber pipe 80m12Automatic cutting device 1setBead cutter one s

25、et，cutter blade 2sets，motor:two sets power 2.2kw 13The host blocking system1setBlank machine one set，Blank tube Ø700 one set 450 reduction gears one set speed motor: one set power 22kw14Waste material recycling device1setMixer 1set，slush pump 1set，pipeline 40m，Motor: two set power 15kw15Power c

26、ontrol cabinet1setAutomatic control power cabinet 3sets16Spare slush pump2set 二Four station equipment vacuum forming machine：1Four station vacuum forming machine1setHost machine 1set，draught fan 1set power 11kw，draught fan 1set power 7.5kw2Gas pressure station1setAir storage tank 1，pipeline 20m, air

27、 pump 1set power 11kw 3Hydraulic lifting platform1setPlatform 4，hydraulic cylinder 4，pump station 1set ，motor: 1set power 5.5kw ，automatic control electric 1set4Delivery billet machine1setConveyor: 2sets，conveyor belt :2pieces，motor :2sets power 3kwcontrol apparatus one set三Traversing trolley,stacki

28、ng car and orbit mouldFerry vehicle :3 sets，tile vehicle :35 sets，rail steel :240m四Mould1000 piecesSize :3200*1060*1.5mm五pressure1set TotalFOB 310000USDPictures of equipmentNo.Equipment NameQuantityPicturesAThe billet machine1Recycling water tankCement material storage tank2Sewage tank mixing device

29、1 set3Recycling water,slurry transport system1set4Automatic mixture system1set5Slurry blender 1set 6Bucket feeding machine1set7Hatschek process3 sets8Spare crib 39The vacuum dewatering system1set10Blanket adjusting device 1set 11Blanket cleaning device 1set12Automatic cutting device 1set13The h

30、ost blocking system1set14Waste material recycling device1set15Power control cabinet1set16Spare slush pump2set BFour station equipment vacuum forming machine：1Four station vacuum forming machine1set2Gas pressure station1set3Hydraulic lifting platform1set4Delivery billet machine1setCTraversing trolley

31、,stacking car and orbit mouldDMould1000 piecesEpressure1set Construction Description1 . The equipment should reach to the enterprises standards, outside parts of the equipment according to clients plant conditions .2. Using the brand ( deliberations quotes ) reducer, motors, sensors , proximity swit

32、ches , programmable controllers and electrical components.3. Vendor provides: factory site plan , plant layout, factory building plans , equipment foundation drawing , electrical schematics , electrical layout, installation drawings , spare parts.4 Technical services and installation guide According

33、 to your requirements, engineers should provide the following services: Consultation and assistance Discuss with the deign engineer,and provide technical support Subcontractors for the buyer of local processing equipment identification ; Ensure the quality of local processing equipment; Select the a

34、ppropriate installation equipment and installation materials.5 Installation guide；The buyer should l provide the necessary facility: Office,email, fax,telephone, inter-phone . 6 ExpenseThe buyer should bear the cost of round-trip tickets, food and boarding, local transportation. About 3-5 engineers.

35、 60USD/ per person/dayWorking time : six days a week , eight hours a day.7.Preparation for the Buyers Power supply system including: high voltage power , transformer, emergency generator , about 500KVA for the whole line( or according to the local conditions ). Power cables and installation includin

36、g : low-voltage main distribution panel to each section of the power cable and installation. Pipeline drainage system including: off-site water supply , drainage systems , equipment and installation. Daily consumables such as: hydraulic oil , grease , wooden pallets Spare parts (the necessary parts

37、for the initial supply): to prevent discontinued due to lack of spare parts , proposed to establish the basic spare parts warehouse for 6 months. And the reduction of spare parts should be catch up immediately.8、Price issue Price at the current wage conditions and raw material costs as a preconditio

38、n , any changes before received the order , the price will be adjusted accordingly. Payment: contract negotiation . Delivery time : 150 days after receiving the deposit .9、 Note Because of the seller do not clear your local facilities condition ,laws and factory buildings, such as the plant, drainag

39、e system, tank, concrete work, rebuilding the present workshop, etc are out of this quotation. The two side should negotiate. All the buildings structures such as lighting systems, plant lighting systems, power cables and build monomer distribution within the room are beyond of the quotation . Outsi

40、de of the workshop : water , oil , gas, hydraulic oil, steam pipes connected to the equipment , fittings and valves ,beyond of the quotation. Debugging tools including oil, grease , chemicals , detergents , cutting lines, packaging materials such as shrink film , packing tape , wooden pallets , etc. is not within the range of quotes In Commissioning and trial production stage , the normal production phase requires tools such as gas used during installation , electricity , lift tools , etc., is not within the range of quotes Equipment tran