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1、1和滑塊干涉的倒勾請加膠填平至 滑塊可以平順滑動The un dercut area where in terfere with slide block n eed to be filled material to help the slide can move smoothly2加膠太多The thicke ning added too thick.3加膠面積太大The thicke ning area is too wide.4灌點位置移位Gate positi on is moved.5滑塊拆的位置The split line of slide block or the area of

2、slide.6此處有尖角,填充困難This area is hard to be filled due to the sharp feature7此處鋼材太薄,強度不足而且不 容易冷卻The stre ngth of this area is too weak and isn ' easy to get cold due to the steel too thin8圓柱特徵要有一半圓不可以拆在 滑塊上,以免粘滑塊造成拉白, 拉斷.The semicircle of cyli nder avoids desig ning on slide block lest it will be pu

3、lled apart or cause drag mark.9此處做斜銷在作動時會破壞到成 品The part will be damaged if we make lifter in this area.10這個面是裝配面,不能加膠This is critical surface where is not allow to add material.11此處料位太厚,會有縮水,建議 減小塑料厚度以改善This thick wall area might because sink mark, Please reduce some wall thickness to improve it.12此

4、處做滑塊的話會有結合線,請確認是否口以接受Please confirm whether it is acceptable to has Slide split li ne if we have slide in this area.13請確認此面是不是外觀面?Please con firm whether it is critical surface or not?14此處有倒勾,能否減料,使公母 模靠破,不做滑塊和斜銷Please confirm whether we can reduce material to the area where have undercut as in dica

5、ted to have shut off on core and cavity side. No slide block and lifter to be made.15請盡快確認這問題點,否則會影 響交期Please confirm these questions asap. Otherwise the lead-time will be exte nded.16Gate做在此處的話.蓋子打開後 看不到Gate的修剪部位The trim mark of the gate is not visual after open the top case if the gate position is

6、 desig ned like it17加大拔模角,以便脫模順利Wewould suggest to enlarging draft to help tool released.18如果GATEH定要做在你們指定 的位置的話,那還不如做在這一 側,這樣的話還可以減小這個位 置的縮水If you in sist that the gate positi on have to be as origi nal desig n the n we would further recomme nd to have it to the area where in dicate as it can avoid

7、 shri nk problem in this area.19P丄面開在此處,模具上會有尖 角和刀口,對模具壽命有影響There are sharp edges if set the part ing line at here, It will reduce the tool life20請問此產品的面是否為外觀面? 表面做什麼處理?是蝕紋/拋 光?Can you tell mewhether the surface of this part is a visible/esthetic one? What will we do for its surface? Texture orPolis

8、hi ng?21請問產品這個面可否加頂針或頂 塊?產品允許加扁頂針嗎?Does this part n eed an ejector pin or an ejector bar? Can we add an ejector blade?22這個產品的柱位元我們打算做司 筒。(或鑲針)可以嗎?Can we add ejector sleeves or ejector pins in the boss of this part?23這個位置有倒勾不能脫模,我們 打算做滑塊,在此面上會有分模 線,你接受嗎?There's an undercut at this position and it

9、 needs a slider. It will also have a parting line on this side, is that OK?24我們打算在這個位置做斜頂或內 滑塊,有問題嗎?We will make the lifter or inner slider in this positi on, will that be a problem?25你提供的2D產品圖與3D產品圖 不一致,請問以哪一個圖正確?The 2D and 3D draw ing you provided is not the same, can you tell me which one is corr

10、ect?26你提供的3D產品圖有的地方沒 有脫模角,有的地方膠位太厚, 有的地方膠位元太薄,這些產品 問題我們可以自己修改嗎?修改 後會給交給你確認。There is no draft an gle in the 3D draw ing, some materials are too thick, and some place are too thin. Can we modify this part by ourselves? We will send the draw ing to you for you to check after we modify it.27按你們提供的縮水率千分之

11、五, 這個模具的尺寸已經做到了模具 圖面要求。Accord ing to the shri nkage one over two hun dred, the mold has bee n done in the right dime nsion,28注塑出來的產品不符合你們的產The part falls short to your part drawing,品圖。請確認你們的材料的縮水 率是否止確?are you sure the shri nkage is right?29產品的這個位置太小,導致模具 鋼料太薄,能夠加寬這個位置 嗎?This position is too small a

12、nd will makethe steel material here too thin, can we widen it here?30斜頂與後面的Boss空間太小,斜 頂在運動時會干涉到柱子,能移 動這個柱子的位置嗎?The angular lifterinterfereswith the bossduri ng ejecti on. Please con sider cha nging the positi on of the boss.31這個筋骨位膠厚太薄,而且高度 偏咼,注塑時很難填充這個筋 位,可以增加這個筋骨位的厚度 嗎?The rib here is too thi n an

13、d on the high side, so it will be difficult to fill here whe n we do the in jecti on,can you in creasethe thick ness of this rib?32你是想將此筋骨位的高度加高/ 減低嗎?假如加膠,我們將用放 電方式加深。Will you increase/decrease the material on this rib? If add the material,We willmodify it with EDM process33減膠修改有兩種做法,1、做鑲件;2、燒焊;因為鑲件

14、的底部有運 水,我們簡單的做法是燒焊處 理,你可以接受嗎?There are two option if decrease the material:1. Make in serts;2. Welding, because there is water in the bottom of the in sert, is that OK?34這個樣板的筋骨位底部燒焦,是 因為排氣不良,我們可以在筋骨 位的中間增加一個鑲件。This sample has bee n bur ned in the bottom because the venting is not good, we can add a

15、n in sert in the middle of the rib.35重做鑲件大約需要5-6天時間It will take about 5 or 6 days to redo the in sert36產品的這個面我們已經做了曬紋 處理,如果需要加膠,這個面我 們需要重新外發曬紋。可能需要 幾天的時間。所以我們直接以銅 公放電的火花紋取代你要求的紋 路,你可以接受嗎?We have made the texture on this side, if we add material, it will take some days to remake the texture by out-re

16、sourc ing,so wesuggest using the texture by EDM in stead, is that OK?37模具是用公制/英制的配件?Is this mold dime nsion measured in in ches or meters?38需要備用件嗎?Does it n eed spare parts?39模具上銘牌上的刻字內容是由你 們提供嗎?你們什麼時候可以這 些刻字資料。Will you provide the en grav ing content of the plate of this mold to us? Whenwill you se

17、nd it?40可否提供此模具生產時,注塑機Can you provide the type of injectio n的型號及相關資料。如:啤機大 小、呵林柱尺寸、頂棍孔尺寸等machine and other related information of this mold to us? Such as the boss dimension, the hole's dimension of the ejector pin and the size of the injectionmachine and so on.41這個問題我需要同其他同事商議 會再答復你。I n eed to

18、discuss this problem with the other colleagues and then 1 will reply back to you.42我們將盡力達成你的計畫,如有 異常,會及時通知你。Wewill try our best to complete your plan, if there are any complications, we will no tify you immediately.43這個產品的長度為330.12MM寬度為78.96MM高度為45MM膠厚 為 2MM重量為 70.63g,The length of this part is 330.

19、12MM, Width is 78.96MM, height is 45MM, thickness is 2MM, weight is 70.63g,44試模注塑機型號為250噸,膠料 顏色為黑色,產品外表面曬紋處 理,內表面為拋光.The injectionmachine is 250T,the materialis black, the outside of the part has texture, inner side n eeds polishi ng,45和滑塊干涉的倒勾請加膠填平至 滑塊可以順利滑動The undercut area interferes with the sli

20、de block and needs to be filled with material to help the slider move smoothly.46此面是否有特殊要求,能否有頂 針痕Please con firm whether it is a critical surface or not and if we can have E.J. pin marks on it.47此處Gate做潛伏市灌頂針的 話,背後的外觀面會有沖料 痕,而且成品又是黑色的,會 最明顯If the desig n of the gate has to be a sub.Gate, then the b

21、ack surface of the part will have serious flow marks due to the black color.48P丄開在此處不合理,模具加工 困難,P丄應改為和圖示的一樣This area is not suitable to have a Parting line because the tool will become more complicated; therefore,we recomme nd to have the Part ing line as in dicated.49產品粘母模的機會很大,能否在 公模加倒勾,拉料頂針或者公模 保

22、留E.D.M紋,開模時使成品留 在公模一側There is possible stick ing on cavity; therefore, please confirm whether it can make un dercuts, sn atch pins or leave coarse E.D.M. on the core to snatch the part on50此處料厚段差很大,成品表面會Please confirm whether it is acceptable to有應力痕,是否接受have stress lines on the surface because the t

23、hick ness is not equal.51請注明何處為外觀面,能否提供2D圖和注意事項Please advise where the critical surfaceis. Please also provide us a 2Ddrawing with critical dime nsions.52紅色所示處是有問題的地方,請 特別注意Please note the red highlights because those areas have problems.53成品設計此處有問題,建議如下 圖所示修改We would suggest using the attached part

24、 design as the current design has problems.54此處改為一個球形的凹槽Wesuggest modifying it as a globe recess.55此處大滑塊上走小滑塊,小滑塊 要先退,大滑塊要做延遲The in side small slide block will recede first and the pare nt slide block have to postp one slidi ng.56滑塊要用液壓油缸抽芯以保証開 合模順序The slide pins will use an oil cyli nder to assure

25、that the process is in proper order.57這個面有裝配,加料的話裝配時 會頂住,如圖所示We cannot add material to this surface because it will intervene between the two parts whe n it is assembled.Please see the sketch attached.58可降低斜銷面,增加成品些許肉 厚來做變化To desce nd the surface of lifter in order to thicke n the part.59一半做斜銷,一半做自然

26、One half side will have the lifter and the other half will be solid/nature.60此處兩個柱子重疊,有倒勾,不 能做自然,要做SLIDEThese two bosses are overlapp ing with un dercut therefore it can not be made as solid. Wesuggest making it with a slide block.61此處強迫頂出This area n eeds force ejecti on.62公模兩段開模,這個地方先退Here will be

27、a double ejectionfor forwardand reced ing.63此處做鑲件會有夾線,能否接受Please confirm whether it is acceptable that there will be a split line here.64此面公母模1度靠破,會有段 差,可否接受Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core / Cavity side.65這個尺寸能否加大Please confirm

28、 whether we can enlarge this dime nsion.66此處加一個凹槽,膠片的彈出效It will affect the elastic of the film果會更好一些,試模後看裝配的 效果再做修正better if we add a recess. See how it will affect the assembly parts,and the n make your decisi on.67此處有倒勾,建議將剖面線所示 部位CUT即可避免此處的倒勾There is an un dercut here, we suggest cutting out the

29、indicated part as it highlighted to avoid an un dercut.68成型後SUB GATE要修平The gate (sub gate) n eeds to be trimmed eve nly after being moulded.69此處倒勾先垂直頂出,之後再手 動取出This area of the un dercut n eeds to be ejected vertically, the n take n out manu ally.70這兩個面都有滑塊,GATE改在此 處改不到The gate is not suitable in th

30、is area becuase there are two slidi ng blocks seali ng off this area.71此處加做一個旋轉GATE射出時 方便調整成品的品質Wewould suggest placing a runner shut-off in sert to adjust the volume of part filli ng.72此倒勾在滑塊上強迫脫模,倒勾 是否可以減小到0.6This un dercut will be force ejected out,Please confirm whether it can be reduced to0.6 m

31、m.73此柱了無法脫模,請確認疋否疋 在轉圖時錯位,能否提供客戶的 原始圖檔data.This boss is not releasable. Please check the file again and if possible, pleas re-send us the original draft.74此柱子是實心的,會縮水This boss will shrink because it is a solid boss.75這個面是否要咬花,咬花番號是 什麼,最小的拔模角要多大Please confirm whether this surface n eeds to be texture

32、d or not. Please advise texture specs. Also,what's the min.draft.76這個面是否要打光,貼標簽Please confirm whether this surface n eeds to be polished and stuck on a sticker.77紅色顯示的幾個面拔模角太小, 出模時會拉傷,建議加大拔模角The red highlighted area has a problem of a small draft an gle. We suggest enlarging thedraft to avoid ca

33、su ing drag marks on the part.78此RIB太溥,會填充不足This rib can not be filled properly becauseit is too thi n.79此RIB太厚,會縮水This rib will have a shrink problem because it is too thick.80此處倒勾出模困難,建議先不做 倒勾,成型後再二次加工,但要 做治具,費用要另外算There are problems with this curre ntdesign, we recommenddoing this undercut as an

34、alter nativebut there will be additi onalcosts.81柱子底部都要做火山口The base of all bosses require a crater to avoid shri nkage.82鑲件,P.L.面有充足排氣坑,P.L. 面要開環形排氣槽,並能將氣體 排到模外。In sert/PL should have adequate ven ti ng,PL should have around slot for ven ti ng.83頂棍孔鑲件端面距離底板面0,5mm攻 m20牙the surface of KO insert sho un

35、d below bottom plate 0.5mm,thread M20.84排氣槽距圭寸膠位10-15mmVenting slot distanee from the seal off positi on 10-15mm85底面板均要有隔熱板,DME規格1/4厚Top/Bottom plate must have in sulator plate,DME sta ndard 1/4'H86此處有進膠及方頂,所以無法在 此處加水路This area has runner & square ejects then can not set up cooli ng system87

36、進膠點改成在方頂裏做潛水的形 式,方頂具體位置需要模流分析 後確定。此種進膠方式削除較困 難,會有殘餘(表面不平或咼或 低),而且產品表面壓力大後很 容易有陰影。)Change to one sub-gate/ square gate(1.2x4mm) . After the mold flow an alysis, xxx will advise where to set gate locati on. This gate may hard to remove the runner. It also may has shadow on the surface. Above will seri

37、ous affect the texture & cosmetics88依照客戶產品原有拔模角度產品 會沾母模,所以我們建議此處分 模線需要改在上面To prevent from part stick on cavity side, MGFadvise the PL change to this location89為防止滑塊黏母模,產品此處R 不能出在滑塊上(請參考我們的 初步3d拆模)To prevent from scrape, the slide can not cover the radius(xxx has 3D file for refere nee)90能否往箭頭方向移

38、動1mmCan this stage movel mmas the Pink arrow direct ion?DFM常用中英文对照1、这个红色面在前模方向/后模方向/行位方向有倒扣。This red surface is un dercut at cavity side / core side / slider side.2、这些红色面在前模方向/后模方向/行位方向有倒扣。These red surfaces are un dercut at cavity side / core side / slider side.3、 产品的这个位置太小,导致模具在前模方向/后模方向/行位方向有薄钢位。

39、This position is too small and it will bring the thin steel at cavity side/ core side / slider side.4、这些红色线是前后模/镶件/行位/斜顶分型线。These red lines are the part ing line of cavity and core / in sert / slider/ lifter.5、此产品使用推板/推块顶出。Use the stripper plate / ejector block to eject this part.6、前模/后模斜内行位。Inner an gle slider at cavity / core side.7、为了简化模具结构建议改变此处出模方向。Suggest to cha nge the draft direct ion of this positi on to make the moldstructure simply.&最终的进胶位置根据模流分析。Fin ally gate positi on accord

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