Solidworks数控加工实例

1、Solidworks数控加工实例1、由于考虑铸模制造中产品存在收缩率的问题，运用'血比例缩放】工具进行缩放模型,缩放比例为1.05。2、运用【分割线】工具，以右视面为基准将面分为两部分，-部分作为公模参照,部分作为母模参照。【分型线】工具，以右基准面为基准，以第二步分割线构造成面设置分型面3. 3、运用250mm。4、运用【分型面】工具，设置分型面，并设置扩展距离为模具契g»正交于的面垂直于拔模日曰反转对齐囚分型线1会型面F)会己 250.00000mrn:r OOOdeg:平滑：田I园/ 6.50000mm:选或心】余回嬖合所有曲面国史是示技频S5、运用i星【切削分害U工具

2、，创建模具并设置公模、母模高度均为 250mm。6、由于Solidworks无数控加工模块，故挑选母模进行数控加工仿真，其中公模类似加工。将母模导入Pro/E中进行数控仿真，并保存母模模型文件为mumo.prto7、在ProE中选择【新建】来新建NC制造文件，文件名为：mumonc,并使用mmns_mfg_nc 模板。8、 点击* *【装配参照模型】，并选择mumo.prt从而载入制造单元，并运用缺省操作将制 造单元固定。9、 点击【自动工件】，创建矩形工件并设置矩形工件尺寸。10.MXXKX)10. WWW10.00000010、选择【步骤】-【操作】进行机床设定。机床使用默认的三轴联动机床

3、，机床类型为铳削；机床零点设置为矩形工件的一角并调整X、Y、Z坐标方向；退刀面设置在离工件表面上10mm处。11、选择【端面铳削】进行工件上表面铳削，使此次加工至母模上表面。刀具参数：刀具号1、名称T0001、类型为端铳削、材料为 HSS、单位为毫米、凹槽编号为 4,直径为25mm、长度为100mm;切削进给为200,跨度为5,安全距离5,主轴转速600。泰妹脚自由进貌-.1D.Q15-a绽止苞程典1S程0扫ffi度坦竟型3切f怫甲馨升推俊零s将近距点-送刀重源-主袖隹辛6M1角却顿项钢41 ；i得到刀具轨迹如下图:12、选择【轮廓铳削】进行工件外形轮廓的加工，加工至母模外侧面。类似于上述设定

4、，刀具参数：刀具号 2、名称T0002、类型为端铳削、材料为 HSS、单位为毫米、凹 槽编号为4,直径为30mm、长度为300mm;切削进给为60,步长深度为3,安全距离 5,主轴转速800。得到刀具轨迹如下图：13、选择 瑚 【体积块粗加工】加工母模内凹面。类似于上述设定，刀具参数：刀具号3、名称T0003、类型为外圆角铳削、材料为HSS、单位为毫米、凹槽编号为4,直径为8mm、 圆角半径为12mm、长度为300mm;切削进给为10,步长深度为2,跨度为2,安全距 离5,主轴转速300。得到刀具轨迹如下图：14、选择'匚【曲面加工】半精加工母模内凹面。类似于上述设定，刀具参数：刀具号

5、4、名称T0004、类型为球铳削、材料为 HSS、单位为毫米、凹槽编号为 4,直径为6mm、 长度为100mm ;切削进给为300,跨度为1,允许轮廓坯件为 0.3,安全距离 5,主轴 转速600。得到刀具轨迹如下图：15、选择 【曲面加工】精加工母模内凹面。类似于上述设定，刀具参数：刀具号 5、名 称T0005、类型为球铳削、材料为 HSS、单位为毫米、凹槽编号为 4,直径为4mm、长 度为200mm ;切削进给为200,跨度为0.5,允许轮廓坯件为 0,安全距离5,主轴转 速1200。得到刀具轨迹如下图：最后得到总加工路径及仿真结果如下图:16、后置处理生成数控加工程序。由于代码过多，故截

6、取步骤11的数控代码:T1M06Y79.356X-12.5Y287.666S600M03X-12.5Y188.471X477.836G00X477.836Y0.Y89.276X477.836Y297.585G43Z10.H01X477.836Y198.39X-12.5Z5.Y99.195X-12.5Y307.505G01Z-1.5F200.X-12.5Y208.31X477.836X-12.5Y109.115X477.836Y317.425Y9.92X477.836Y218.229X-12.5X477.836Y119.034X-12.5Y327.344Y19.839X-12.5Y228.149

7、X477.836X-12.5Y128.954X477.836Y337.264Y29.759X477.836Y238.068X-12.5X477.836Y138.873X-12.5Y347.183Y39.678X-12.5Y247.988X477.836X-12.5Y148.793X477.836Y357.103Y49.598X477.836Y257.907X-12.5X477.836Y158.712X-12.5Y367.022Y59.517X-12.5Y267.827X477.836X-12.5Y168.632X477.836Y376.942Y69.437X477.836Y277.746X-1

8、2.5X477.836Y178.551X-12.5Y386.861X477.836Y9.92Y228.149Y446.378Y396.781X477.836X477.836X477.836X-12.5Y19.839Y238.068Y456.298Y406.7X-12.5X-12.5X-12.5X477.836Y29.759Y247.988Y466.217Y416.62X477.836X477.836X477.836X-12.5Y39.678Y257.907Y476.137Y426.539X-12.5X-12.5X-12.5X477.836Y49.598Y267.827Y486.056Y436.

9、459X477.836X477.836X477.836X-12.5Y59.517Y277.746Y495.976Y446.378X-12.5X-12.5X-12.5X477.836Y69.437Y287.666Y505.895Y456.298X477.836X477.836X477.836X-12.5Y79.356Y297.585Y515.815Y466.217X-12.5X-12.5X-12.5X477.836Y89.276Y307.505Y525.734Y476.137X477.836X477.836X477.836X-12.5Y99.195Y317.425Y535.654Y486.056

10、X-12.5X-12.5X-12.5X477.836Y109.115Y327.344Y545.573Y495.976X477.836X477.836X477.836X-12.5Y119.034Y337.264Y555.493Y505.895X-12.5X-12.5X-12.5X477.836Y128.954Y347.183Y565.412Y515.815X477.836X477.836X477.836X-12.5Y138.873Y357.103Y575.332Y525.734X-12.5X-12.5X-12.5X477.836Y148.793Y367.022Z10.Y535.654X477.8

11、36X477.836G00X477.836Y0X-12.5Y158.712Y376.942Z2.Y545.573X-12.5X-12.5G01Z-4.5X477.836Y168.632Y386.861X-12.5Y555.493X477.836X477.836Y9.92X-12.5Y178.551Y396.781X477.836Y565.412X-12.5X-12.5Y19.839X477.836Y188.471Y406.7X-12.5Y575.332X477.836X477.836Y29.759X-12.5Y198.39Y416.62X477.836Z10.X-12.5X-12.5Y39.6

12、78G00X477.836Y0.Y208.31Y426.539X-12.5Z3.5X477.836X477.836Y49.598G01Z-3.Y218.229Y436.459X477.836X-12.5X-12.5X-12.5Y59.517X-12.5X-12.5X-12.5Y119.034Y69.437Y287.666Y505.895X-12.5X477.836X477.836X477.836Y128.954Y79.356Y297.585Y515.815X477.836X-12.5X-12.5X-12.5Y138.873Y89.276Y307.505Y525.734X-12.5X477.83

13、6X477.836X477.836Y148.793Y99.195Y317.425Y535.654X477.836X-12.5X-12.5X-12.5Y158.712Y109.115Y327.344Y545.573X-12.5X477.836X477.836X477.836Y168.632Y119.034Y337.264Y555.493X477.836X-12.5X-12.5X-12.5Y178.551Y128.954Y347.183Y565.412X-12.5X477.836X477.836X477.836Y188.471Y138.873Y357.103Y575.332X477.836X-12

14、.5X-12.5X-12.5Y198.39Y148.793Y367.022Z10.X-12.5X477.836X477.836G00X477.836Y0.Y208.31Y158.712Y376.942Z.5X477.836X-12.5X-12.5G01Z-6.Y218.229Y168.632Y386.861X-12.5X-12.5X477.836X477.836Y9.92Y228.149Y178.551Y396.781X477.836X477.836X-12.5X-12.5Y19.839Y238.068Y188.471Y406.7X-12.5X-12.5X477.836X477.836Y29.

15、759Y247.988Y198.39Y416.62X477.836X477.836X-12.5X-12.5Y39.678Y257.907Y208.31Y426.539X-12.5X-12.5X477.836X477.836Y49.598Y267.827Y218.229Y436.459X477.836X477.836X-12.5X-12.5Y59.517Y277.746Y228.149Y446.378X-12.5X-12.5X477.836X477.836Y69.437Y287.666Y238.068Y456.298X477.836X477.836X-12.5X-12.5Y79.356Y297.

16、585Y247.988Y466.217X-12.5X-12.5X477.836X477.836Y89.276Y307.505Y257.907Y476.137X477.836X477.836X-12.5X-12.5Y99.195Y317.425Y267.827Y486.056X-12.5X-12.5X477.836X477.836Y109.115Y327.344Y277.746Y495.976X477.836X477.836Y337.264Y555.493X477.836X477.836X-12.5X-12.5Y178.551Y396.781Y347.183Y565.412X-12.5X-12.

17、5X477.836X477.836Y188.471Y406.7Y357.103Y575.332X477.836X477.836X-12.5X-12.5Y198.39Y416.62Y367.022Z10.X-12.5X-12.5X477.836G00X477.836Y0.Y208.31Y426.539Y376.942Z-1.X477.836X477.836X-12.5G01Z-7.5Y218.229Y436.459Y386.861X-12.5X-12.5X-12.5X477.836Y9.92Y228.149Y446.378Y396.781X477.836X477.836X477.836X-12.

18、5Y19.839Y238.068Y456.298Y406.7X-12.5X-12.5X-12.5X477.836Y29.759Y247.988Y466.217Y416.62X477.836X477.836X477.836X-12.5Y39.678Y257.907Y476.137Y426.539X-12.5X-12.5X-12.5X477.836Y49.598Y267.827Y486.056Y436.459X477.836X477.836X477.836X-12.5Y59.517Y277.746Y495.976Y446.378X-12.5X-12.5X-12.5X477.836Y69.437Y2

19、87.666Y505.895Y456.298X477.836X477.836X477.836X-12.5Y79.356Y297.585Y515.815Y466.217X-12.5X-12.5X-12.5X477.836Y89.276Y307.505Y525.734Y476.137X477.836X477.836X477.836X-12.5Y99.195Y317.425Y535.654Y486.056X-12.5X-12.5X-12.5X477.836Y109.115Y327.344Y545.573Y495.976X477.836X477.836X477.836X-12.5Y119.034Y33

20、7.264Y555.493Y505.895X-12.5X-12.5X-12.5X477.836Y128.954Y347.183Y565.412Y515.815X477.836X477.836X477.836X-12.5Y138.873Y357.103Y575.332Y525.734X-12.5X-12.5X-12.5X477.836Y148.793Y367.022Z10.Y535.654X477.836X477.836G00X477.836Y0X-12.5Y158.712Y376.942Z-2.5Y545.573X-12.5X-12.5G01Z-9.X477.836Y168.632Y386.8

21、61X-12.5Y9.92Y228.149Y446.378X-12.5X477.836X477.836X477.836Y69.437Y19.839Y238.068Y456.298X477.836X-12.5X-12.5X-12.5Y79.356Y29.759Y247.988Y466.217X-12.5X477.836X477.836X477.836Y89.276Y39.678Y257.907Y476.137X477.836X-12.5X-12.5X-12.5Y99.195Y49.598Y267.827Y486.056X-12.5X477.836X477.836X477.836Y109.115Y

22、59.517Y277.746Y495.976X477.836X-12.5X-12.5X-12.5Y119.034Y69.437Y287.666Y505.895X-12.5X477.836X477.836X477.836Y128.954Y79.356Y297.585Y515.815X477.836X-12.5X-12.5X-12.5Y138.873Y89.276Y307.505Y525.734X-12.5X477.836X477.836X477.836Y148.793Y99.195Y317.425Y535.654X477.836X-12.5X-12.5X-12.5Y158.712Y109.115

23、Y327.344Y545.573X-12.5X477.836X477.836X477.836Y168.632Y119.034Y337.264Y555.493X477.836X-12.5X-12.5X-12.5Y178.551Y128.954Y347.183Y565.412X-12.5X477.836X477.836X477.836Y188.471Y138.873Y357.103Y575.332X477.836X-12.5X-12.5X-12.5Y198.39Y148.793Y367.022Z10.X-12.5X477.836X477.836G00X477.836Y0.Y208.31Y158.712Y376.942Z-4.X477.836X-12.5X-12.5G01Z-10.Y218.229Y168.632Y386.861X-12.5X-12.5X477.