徕斯机器人配套资料RCTServiceSchulungMechaniken

1、1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tip casting machineService Training MechanicsRCT2000-2 Double-tip casting machineService Training Mechanics1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双

2、工位翻转浇铸机机械维修保养培训手册1) Total design of the machine机器总体设计图1.1) Main assemblies总体组成ItemDesignation部件名称1base底座32rotary unit旋转单元3slide unit滑动单元12114-Feb-14 / AEM Wießmann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻

3、转浇铸机机械维修保养培训手册1) Total design of the machine机器设计总体图1.2) Sub-assemblies部件装配ItemDesignation部件名称1 basic assembly unit base底座基础装配部件2 drive rotary unit (on both sides)旋转驱动单元（两侧）3 locking rotary unit (on both sides)旋转锁紧单元（两侧）64 energy supply (on both sides)能源供应（两侧）5 reference marking (on both sides)参考位置点（

4、两侧）6 media channel液压通道7 roller chain lubrication (on both sides)润滑滚链（两侧）8 torque support (on both sides)力矩支撑8243751214-Feb-14 / AEM Wießmann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册1) Total

5、design of the machine机器总体设计图1.3) Rotary unit with covering旋转单元和覆盖部件ItemDesignation部件名称1 basic assembly unit rotary unit旋转单元基础装配2 centering gravity die中心重力模具单元43 lateral cheek left (movable bearing side)左侧面（可动轴承边）54 lateral cheek right (fixed bearing side)右侧面（固定轴承边）5 covering保护盖123314-Feb-14 / AEM Wi

6、eßmann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册1) Total design of the machine设备总体设计图1.4) Slide unit滑块单元ItemDesignation部件名称11 die slide (4 units)模具滑块（4组）2front slide outside (2 units)外侧前滑块（2组

7、）322 front slide inside (double slide)内侧前滑块（双滑块）3 ejector (2 units)顶出机构（2组）414-Feb-14 / AEM Wießmann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册1) Total design of the machine设备总体设计图1.5) Zero po

8、sition 0位In locked 0-position the rotary unit is standing horizontally在水平位置旋转单元锁紧在0位锁紧螺栓0-position514-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册2) Drive exchange更换驱动单元2.1) Disassembly拆卸! The drive must only be dismounted

9、 in the 0°-position of the casting machine locked at both sides.！驱动单元必须在浇铸机两侧锁住时的0位才能够拆卸1. Unscrew holding plate (fixed with 4 screws) on the inside of the drive.移开驱动单元里面的支撑板（有4颗螺丝固定）2. Unscrew screws of the chain deflector in the rear and manually push the deflector to the rear (via the feathe

10、r key slide connection) for tension release of the chain.移开链条背后的导向轮和手动往后移开并释放链条张力（通过导向健往后移动）3. Unscrew front screws at the chain deflector. Tilt deflector. (already leaning forward due to dead weight)拎开链条导向轮的前固定螺丝，使导向轮倾斜（已经由于自身重量往前倾）Inside view chain drivechain deflector rear displace更换后面的链条导向轮1) To

11、tal design of the machine1.1) Main assemblieschain deflector front tilt导链器前倾614-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册2) Drive exchange更换驱动单元2.2) Disassembly (continued)拆卸（持续）Now the roller chain is already sagging a

12、 bit due to its dead weight. But needs not be dismounted completely.现在滚链由于自重下垂，但是不需要全部拆下。1.Unscrew the torque support on the outside (fixed with 8 screws).松开外侧力矩支持架(8颗固定螺丝)2.Unscrew the screws of the drive console.松开驱动控制部分螺丝3.Release line connection of the roller chain lubrication in the range of th

13、e lube brush. 移除滚链润滑管道和油刷4.Hang the complete drive unit(console, gear, motor andattached roller chain lubrication) to transport ropes and carefully lift out of the chain with pinion.motor电机把完整的驱动单元（控制部分，齿轮，电机和附加滚链润滑机构）用吊装绳索和小心地将链条齿轮吊出Pinion粗齿轮Gear齿轮Drive unit驱动单元drive bracket驱动支架1) Total design of t

14、he machine1.1) Main assembliesroller chain lubrication滚链润滑(fixed with 2 screws, may be dismounted in advance, if necessary)（如果需要可以预先将2颗固定螺丝移除）714-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册2) Drive exchange更换驱动单元2.3) Asse

15、mbly装配! The chain tension must only be set in the 0°-position of the casting machine locked at both sides and the motor brake must be released at both drives (2.6).！链条的松紧必须在浇铸机两侧锁在0位和两侧电机刹车必须释放开调整（参考2.6章节）1.Lift drive unit (see page 7) into the machine, thread pinion intothe roller chain and ti

16、ghten the screws hand-tight.用手拧紧机器内的提升负载单元（看第7页），滚链里面的齿轮和螺丝2. Connect motor plug and release motor brake.连接电机插头和释放电机刹车3. Put chain deflector front to flange surface, set to inner stop edge, slightly turn in screw, align to measure 75 to the front processing edge and tighten screws to torque.将导链轮前凸轮表

17、面和内停止边缘，轻微旋转螺丝，调整在75mm的位置和将固定螺丝加力矩4. Put on chain deflector rear centered via feather key, slightly turn in screw, align to measure 25 to the front processing edge and tighten screws to torque.将后导链轮安装在导向健的中心，轻微旋紧螺丝，离前边缘25mm，然后拧紧螺丝并加力矩chain deflector rear后导向链5. Screw down holding plate again.再次拧紧支撑板螺

18、丝6. If the roller chain lubrication has been dismounted separately，screw down again and set.再次分别拧紧润滑滚链螺丝和调节chain deflector front前导向链specified measures测量说明mmstop edge停止边缘75front processing 25edges前加工边缘1) Total design of the machine1.1) Main assemblies8inside14-Feb-14 / AEM Wießmann K.RCT2000-2 D

19、ouble-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册2) Drive exchange更换驱动单元2.4) Setting the roller chain tension调整链条张力! The chain tension must only be set in the 0°-position of the casting machine locked at both sides and the motor brake must be released at both dr

20、ives (2.6).！链条的松紧必须在浇铸机两侧锁在0位和两侧电机刹车必须释放开调整（参考2.6章节）! The chain tension must be adjusted such way that the displayed horizontal and vertical scale values are identical.Example: If the chain tension has been set by the fitter correctly, then the read values are the same (Pos.-1). If the chain tension

21、 has been set by the fitter incorrectly (unsymmetrically), the read values are not the same (Pos.-2). Consequently, there is no symmetry between the deflection pinions and the drive pinion. This leads to an irregular run of the chain.!链条张力必须调整等方式显示的水平和垂直比例值是相同的。例如:如果链条张力设定的正确装配,然后读值是相同的(Pos.-1)。如果链条

22、张力设定的装配不正确,读取的值是不一样的(Pos.-2)。因此,没有偏转齿轮和传动小齿轮之间的对称。这导致一个不规则的运行的链条。Pos.-1Pos.-21) Total design of the machine1.1) Main assemblies0.9Correct正确0.99Wrong错误14-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册2) Drive exchange更换驱动单元2.

23、5) Setting the roller chain tension (continued)调整链条张力（持续）! The same chain tension must be set at both sides.两侧的链条张力调整必须一样Check and correction of the chain tension is made via a chain adjuster gauge (Reis Id.: 5330498). This is placed above the front toothing segment and fixed at the pin hole with th

24、e corresponding rig pin. With initial setting the distance dimension is set 0 to 0.2 millimeters. The chain may stretch in operation. The chain tension is okay if the distance dimension between link plate (roller chain) and the bearing surface of the chain adjuster gauge is 0 to 3 millimeters. If th

25、e distance dimension is bigger than 3 millimeters the chain must be retightened. When retightening the roller chain the distance dimension should be 0 to 0.2 millimeters again. Doing so, the procedure described under item 2.6) is mandatory.检查和校正的链条张力是通过链调节测量器(Reis Id。:5330498)。这是放置在前面啮合段和固定在相应的销孔钻机销

26、。初始位置在0到0.2毫米的距离。链可能拉伸。链条张力是好的如果连接板之间的距离尺寸(滚子链)和轴承表面链调节是0到3毫米。如果尺寸大于3毫米的距离链必须重新紧固。当重新上紧滚子链的距离尺寸应该是0到0.2毫米。因此在2.6项目中步骤是强制的。toothing segment on the front前齿线link plate链板5330498_chain adjuster gauge链调节器rig pins圆销Bearing surface link plate齿轮表面连接板1) Total design of the machine1.1) Main assemblies1014-Feb-

27、14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册2) Drive exchange更换驱动单元2.6) Setting the roller chain tension (continued)滚链张力调整（持续）! The chain tension must only be set in the 0°-position of the casting machine locked at both s

28、ides and the motor brake must be released at both drives.！链条的松紧必须在浇铸机两侧锁在0位和两侧电机刹车必须释放开调整1. After setting of the chain tension the fastening screws of the drive unit must be retightened with the indicated torques.驱动单元链条的张力调整好以后必须重新加力矩锁紧（M16/310Nm）2. Remove the complete chain adjuster gauge.全部移除链调节器M

29、16 / 310 NmVertical adjustment垂直调整Releasing the motor brake:电机刹车释放1.Change-over to manual operation转换到手动操作模式2.Switch off drives关闭驱动3.Key switch bridging "switch on safety"钥匙开关在（安全接通位置）Vertical scale垂直比例尺1) Total design of the machine1.1) Main assemblies4.Open operating panel操作操作面板5.Release

30、 key switch brake释放刹车开关Horizontal adjustment水平调节Horizontal scale水平标尺11M20 / 610 Nm14-Feb-14 / AEM Wießmann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册3) Exchange of roller chain滚链更换3.1) Dismoun

31、ting the roller chain拆卸滚链! The roller chain must only be exchanged in the 0°-position of the casting machine locked at both sides.For this purpose the drive with released motor brake (2.6) must be dismounted.！链条的更换位置必须在浇铸机两侧锁在0位，为此驱动单元的电机刹车必须释放1. Dismount drive. As described under item 2.1 and

32、2.2.移除驱动，根据2.1和2.2章节的描述2. Remove the split pins from the locking bolt and then pull off the bolt.移除固定在锁紧螺丝的开口销和螺栓3. Lift the chain from the segments and take out of the toothing to the bottom. An assistant is required for this to pull off the chain to the rear.底部齿上的链条移除。向后的链条需要这个位置split pin锁紧螺丝1214-

33、Feb-14 / AEM Wießmann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册3) Exchange of roller chain滚链更换3.2) Mounting the roller chain滚链装配! The roller chain must only be exchanged in the 0°-positi

34、on of the casting machine locked at both sides.For this purpose the drive with releaed motor brake (2.6) must be dismounted.！链条的更换位置必须在浇铸机两侧锁在0位，为此驱动单元的电机刹车必须释放1. Remount the roller chain in the reverse order as described under item 2.7.重新安装滚链在2.7项的描述顺序相反2. Perform further procedure for mounting the

35、 drive unit and setting the roller chain as described under item 2.3 to 2.6.执行进一步的驱动单元安装步骤和滚链调整参考2.3到2.6项的描述3. Activate motor brake电机刹车激活4. Unlock 0°-position locking on both sides manually. (Manual function via HMI Panel see documentation of control >chapter manual functions<)手动解锁两侧锁紧的0位

36、（手动功能查看HMI文档>手动功能章）5. Reference the machine again!重新设置机器参考点！1314-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册4) Connecting gravity die重力模具连接4.1) Cooling water connections冷却水管连接1. Move machine into 90 °position (ill

37、us. 1)设备移动到90度的位置（插图1）2. Open the hose flap (at the bottom of the machine).打开管盖板（在机器的底部）3. Thread-in Stäubli coupling advance and lock with lever耦合装置旋紧和锁杆4. Plug on return quick coupling回路快速连接器连接5. Close hose flap again.关闭管盖板Attention ! Hoses must not be squeezedIllus. 1插图1注意！管道不能够被挤压住。advance

38、cooling water 冷却水管装置media coupling媒质耦合器return cooling water回路冷却水1) Total design of the machine1.1) Main assemblieshose flap opened打开管盖板hose flap closed关闭管盖板1414-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册5) Maintenance (s

39、ee also operating manual)维护（查看操作手册）5.1) Maintenance plan overview维护计划概述A) roller chains (1x per side)滚链（每1侧）B) running surfaces at the lateral cheeks (1x per side)侧面运行表面（每1侧）BAA1) Total design of the machine1.1) Main assembliesMedia channelB1514-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting

40、casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册5) Maintenance维护5.2) Lubrication roller chain, connection of lube brush滚链润滑，润滑油刷连接The lube brush connection is situated outside the rotary unit and is arranged on the left and on the right hand drive side between lateral cheek and g

41、ear unit. See also section 2.2.润滑油刷位于旋转单元的外侧，在侧面和齿轮组的左侧和右侧驱动位置。参见第2.2段central segmentswith gearing中心链节与传动装置connection of the lube brush润滑油刷连接central segments中心链节与传动装置without gearing( Com. 33005223 33005237)1) Total design of the machine1.1) Main assembliesLubricant line润滑线路1614-Feb-14 / AEM Wieß

42、;mann K.1) Total design of the machine1.1) Main assembliesRCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册5) Maintenance维护5.3) Lubrication roller chain, PLC controlled central lubrication system滚链润滑，PLC控制集中润滑系统The PLC controlled central lubrication system

43、 (Perma STAR Impulse) for station 1 and 2 is situated on the rear side of the machine at the media channel and is arranged on the left and on the right hand side.PLC控制集中润滑系统（型号Perma STAR Impulae）位于机器站1和站2的后侧，在媒质管道的左侧和右侧位置Every 175 machine cycles a lube cycle is executed The lube cycles are saved in

44、the PLC program. The lubricant quantity is adjusted via a 4-fold coding switch in the drive unit of the central lubrication (see operating manual of the central lubrication system).每175个机器运行周期润滑一次，润滑周期在PLC程序中保存。润滑油量的调整通过集中润滑的4个拨码开关控制If the cartridge is running empty, it must be replaced by a new, fi

45、lled one!如果筒内的运行空，必须更换新的或者加满For exchange the PLC control line must be released and connected again after the change.更换PLC控制线必须断开和连接在更换后。Control line PLCLubricant cartridge for 250ml of lubricant type S014 (LC-unit L250)润滑筒250ml，润滑油型号S014（LC-unit L250）Drive unit central lubrication system (STAR Contr

46、ol-Impulse)驱动单元集中润滑系统（STAR Control-Impulse）1714-Feb-14 / AEM Wießmann K.RCT2000-2双工位翻转浇铸机机械维修保养培训手册5) Maintenance维护5.4) Lubrication of running surfaces at the lateral cheeks侧面运行表面润滑In order to avoid a permanent material abrasion of the running surfaces of the side frames, these are greased with

47、 an oil- soaked felt strip.为了避免耐磨材料运行表面磨损，这些油脂涂在表面Oiling the felt strip with an oil can (interval acc. to lubrication and maintenance plan).油毡和油脂可以（间断润滑和维护计划）1) Total design of the machine1.1) Main assembliesscraper刮刀1814-Feb-14 / AEM Wießmann K.RCT2000-2 Double-tilting casting machineService Training MechanicsRCT2000-2双工位翻转浇铸机机械维修保养培训手册6) Energy supply能源供给6.1) Spatter protection energy supply chain防飞溅能源供给保护链In case of defects of the spatter protection the heat protection mat must be exchanged.如果高温保护垫损坏必须更换1.Unscrew clamp