冲压品控制计划(量产)

1、编号：jp-wi-pb-002苏州*公司第 1 页，共 12 页a/1控制计划(control plan) 样样件件prototypeprototype 试试生生产产pre-launchpre-launch 量量产产massmass productionproduction管理no. ：jp15020datedate (original.)(original.)：2015.06.042015.06.04date(revised)date(revised)：2015.10.162015.10.16零件号码：part number：rev.a/1核核心心小小组组：corecore teamteam

2、： engineeringengineeringdrchkapp技技术术（r&d):r&d):品品证证：制制造造：零件名称：联系号码：0512-6619-2701（转805）（技术）0512-6619-2701（转810）(制造技术)note tel:0512-6619-2701（turn805）（engineering）0512-6619-2701（turn810）（manufacturing engineering）part name：工厂：plant：production 供方代号：supplier code： 本本社社的的特特殊殊特特性性符符号号过过程程编编号号n no

3、.o.工工序序processprocess namename / /operationoperationdescriptiondescription设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionr

4、eaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency

5、千分尺、游标卡尺、micrometer, calipers,1材料厚度thickness ofthe material/0.640.01mm千分尺micrometer1卷volume每批per lot原材料受入检查记录/供应商出货检查报告/受入检查基准书jp-wi-pb-004raw material incominginspectionrecords/supplier shipmentinspection reportstandards of incomeinspectionjp-wi-pb-004按照不合格控制程序jp-p-pb-08according to theunqualifiedc

6、ontrol programjp-p-pb-082材料宽度width of thematerial/33+0-0.1mm游标卡尺calipers1卷volume每批per lot3外观appearance/无变形，划伤，氧化no deformation,scratches,oxidation目视visual1卷volume每批per lot1受入检查materialincominginspection/4材质material/jis c2680r-h材质证明materialcertificate1张1page每批per lot材质证明material certificate磅秤platform

7、 scale5/重量weigh/重量与送货单一致；based on deliverynote目视visual全部overall每批per lot产品防护控制程序jp-p-sg-03the incoming materialacceptance certificatejp-p-sg-03通知采购处理notifying thepurchaserto deal with编号：jp-wi-pb-002苏州*公司第 2 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescrip

8、tion设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processproces

9、s过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency/6/原材料批号标示rawmaterialbatchnumber/每卷材料贴原材料批批号each volumematerial stick

10、rawmaterials batchnumber目视visual全部overall每批per lot标示与可追溯控制程序jp-p-pb-04labeling andtraceability controlprocedurejp-p-pb-04/7rohs/cd100ppm、pb500ppm、hg500ppm、cr500ppm供应商报告suppliersreport/一年提供一次；provideonce peryear有害物质检测报告sgs按照不合格控制程序jp-p-pb-08according to theunqualifiedcontrol programjp-p-pb-082入库保管sto

11、rematerial货架shelves1/环境温湿度theenvironmenttemperatureand humidity/温度：030temperature湿度：65%rh以下humidity温湿度计temperature andhumiditymeter1次/天one timeper day每天per day温湿度记录表temperature and humidityrecord产品防护控制程序jp-p-sg-03the incoming materialacceptance certificatejp-p-sg-03调整温湿度adjust thetemperature andhumi

12、dity/2/包装packing/产品需有pe膜或防锈纸防护，不可露于空气中the outerpacking shall notdamage，rawmaterials do notdirectly exposed目视visual1次/天one timeper day每天per day产品防护控制程序jp-p-sg-03原材料管理规定jp-wi-sg-003product labelingcontrol procedurejp-p-sg-03、standards of materialstore management jp-wi-sg-003通知品管课长处理inform qa teamleade

13、rprocessing3领料takeoutmaterialfromwarehouse/1材料规格materialspecifications/jis c2680r-h0.64mm35mm目视visual全部all每批per lot领料申请单stores requisition材料退回仓库material returnedto the warehouse通知采购处理notifying thepurchaserto deal with编号：jp-wi-pb-002苏州*公司第 3 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /op

14、erationoperationdescriptiondescription设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性p

15、roductproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency叉车forklifttruck2/先进先出first in firsto

16、ut/前后批次不可混淆before and afterthe batch cannotbeconfused目视visual全部all每批per lot/3/重量weight/领料重量与实物一致acquisition isconsistent withthe real weight目视visual全部all每批per lot1/架模调试fixing andadjusting adie/架模正确，符合作业指导书；die right,conformsto the workinstructions;目视visual1次one time每批per lot模具安装手顺书jp-wi-cy-014instal

17、l die instructorjp-wi-cy-014通知模具维修人员notice moldmaintenancestaff模具（moldno.：9491p-*-tw)2/模具预防保养moldpreventive/模具使用正常mould using normal目视visual1次one time每次架模前beforeset up模具维修保养作业流程jp-wi-wx-012mold repair ,maintancejp-wi-wx-012通知模具维修人员notice moldmaintenancestaff3/模具研磨周期die grindingcycle/3kk5kk pcs目视visu

18、al1次one time全研周期到时whengrindingcycle全研周期表grinding the periodictable修理依赖书repair depend on the book通知模具维修人员notice moldmaintenancestaff4冲压stamping4/模具高度die height/218.50.05mm目视visual1次one time每批per lot模高设定手顺书jp-wi-cy-004die height set upinstructorjp-wi-cy-004冲压机再调整adjust thestamping machines5/下死点设定set t

19、he bottomdead center/52m目视visual1次one time每批per lot下死点传感器设定手顺书jp-wi-cy-008bottom dead center sensorset wijp-wi-cy-008冲压机再调整adjust thestamping machines6/送料调试feeding/正常送料(2.2mm)normalfeeding(2.2mm)目视visual1次one time每批per lot通材手顺书jp-wi-cy-002/生产开始前确认表feeding instructorjp-wi-cy-002 /confirm the tablebef

20、ore the start ofproduction冲压机调整adjust thestamping machines3领料takeoutmaterialfromwarehouse领料申请单stores requisition材料退回仓库material returnedto the warehouse编号：jp-wi-pb-002苏州*公司第 4 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescription设设备备machine,device,machine,d

21、evice,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)process

22、processspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency冲压机(型号：mate30)编号：167230molding machine(type：mate3)no.1672307/spm设定set the spm/50010次/分钟50010shorts per

23、minute目视visual1次one time每批per lot生产开始前确认表confirm the table beforethe start of production冲压机调整adjust thestamping machines8/切削油及油速cutting oiland oil rate/g-6316c30s/滴35s/滴30 35 s/drops目视visual1次one time每批per lot生产开始前确认表confirm the table beforethe start of production冲压机调整adjust thestamping machines9/末端

24、停止装置确认stop at theend of thedevice/无材料时，停止装置能正常感应，使冲压机停止运转when there is nomaterial, can stopdevice normalinduction,punching machinestop running冲压机显示器display ofpunchingmachine1次one time每批per lot生产开始前确认表confirm the table beforethe start of production通知上级处理notify supervior10/送料机与卷取机的确认theconfirmationof

25、feeder andreel/送料机和卷取机动作正常feeder andrecoiler usingnormal目视visual1次one time每批per lot生产开始前确认表confirm the table beforethe start of production通知上级处理notify supervior11/毛毡的清洁及交换the cleannessof carpet andexchange/毛毡无脏污carpet cleaning tomaintain,目视visual1次one time3天4天per34days生产开始前确认表confirm the table befor

26、ethe start of production毛毡的清洁和交换the cleanness ofcarpet andexchange1尾部长度the length ofthe tail/17.10.05工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again2插入部长度insert ministerdegrees/5.75+0/-0

27、.1工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书/x-r管控check reference booksjp-wi-pb-057/inspection result/x-r control模具再调整、修理mold adjustment,repair again编号：jp-wi-pb-002苏州*公司第 5 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescripti

28、on设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过

29、过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency3间距spacing/2.20.1工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准

30、书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again4插入部宽度insert thewidth/np:0.63+0.015/-0.02tw:0.640.03工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adju

31、stment,repair again5系止部尺寸departmentcheck the size/1.3+0.01/-0.03工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again6系止部尺寸departmentcheck the size/1.20.02工具显微镜toolmicroscope1pinset up/变化点setu

32、p/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again7系止部尺寸departmentcheck the size/1.60.02工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold

33、adjustment,repair again5首件检验setupinspection工具显微镜toolmicroscope8尾部宽度the width ofthe tail/np:0.630.015tw:0.640.03工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again9头部厚度the thicknessof the hea

34、d/np:0.630.01tw:0.640.02工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again10尾部厚度thickness ofthe tail/np:0.630.01tw:0.640.025工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-

35、057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again编号：jp-wi-pb-002苏州*公司第 6 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescription设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / chara

36、cteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance

37、 (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency11直线度straightness/0.03max工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修

38、理mold adjustment,repair again12弧度radian/ 0.1 max工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again13先端晃动apex shaking/max0.1工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-0

39、57/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again14各部位毛刺each part burr/max0.06工具显微镜toolmicroscope500mmset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again专用测量治具specialm

40、easuring fixture15蛇行aking/1.5mmmax/500mm目视,visual500mmset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again实体显微镜visualmicroscope16外观appearance/见外观检查基准书appearanceinspectionreference book实体显微镜visualmicroscope300mmset

41、up/变化点setup/change point外观检查基准书jp-wi-pb-020/检查成绩书check reference booksjp-wi-pb-020/inspection result模具再调整、修理mold adjustment,repair again1尾部长度the length ofthe tail/17.10.05工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调

42、整、修理mold adjustment,repair again2插入部长度insert ministerdegrees/5.75+0/-0.1工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书/x-r管控check reference booksjp-wi-pb-057/inspection result/x-r control模具再调整、修理mold adjustment,repair again3间距spacing/2.20.1工具显微镜toolmicroscope1pinset up/变化

43、点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again编号：jp-wi-pb-002苏州*公司第 7 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescription设设备备machine,device,machine,device,jig,tools,forjig

44、,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationsp

45、ecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency4插入部宽度insert thewidth/np:0.63+0.015/-0.02tw:0.640.03工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成

46、绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again5系止部尺寸departmentcheck the size/1.3+0.01/-0.03工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again6系止部尺

47、寸departmentcheck the size/1.20.02工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again7系止部尺寸departmentcheck the size/1.60.02工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057

48、/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again6制程巡检processpolling工具显微镜toolmicroscope8尾部宽度the width ofthe tail/np:0.630.015tw:0.640.03工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection r

49、esult模具再调整、修理mold adjustment,repair again9头部厚度the thicknessof the head/np:0.630.01tw:0.640.02工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again10尾部厚度thickness ofthe tail/np:0.630.01tw:0.640

50、.025工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again11直线度straightness/0.03max工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/in

51、spection result模具再调整、修理mold adjustment,repair again编号：jp-wi-pb-002苏州*公司第 8 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescription设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecia

52、l lchar.char.classclass方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluatio

53、n/measureme/measurementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency12弧度radian/ 0.1 max工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again13先端晃动apex shaking/max

54、0.1工具显微镜toolmicroscope1pinset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again14各部位毛刺each part burr/max0.06工具显微镜toolmicroscope500mmset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-05

55、7/inspection result模具再调整、修理mold adjustment,repair again专用测量治具specialmeasuring fixture15蛇行aking/max1.5/500目视,visual500mmset up/变化点setup/change point检查基准书jp-wi-pb-057/检查成绩书check reference booksjp-wi-pb-057/inspection result模具再调整、修理mold adjustment,repair again实体显微镜visualmicroscope16外观appearance/见外观检查基准

56、书appearanceinspectionreference book实体显微镜visualmicroscope300mm每卷per reel外观检查基准书jp-wi-pb-020/检查成绩书check reference booksjp-wi-pb-020/inspection result按照不合格控制程序jp-p-pb-08according to theunqualifiedcontrol programjp-p-pb-081绕卷方向coilingdirection/np:上卷取（毛刺朝内 ） roll up(burritself)tw:下卷取（毛刺朝内）roll down(burri

57、tself)目视visual100%all每卷per reel冲压作业标准书jp-wi-cy-001operation standard bookjp-wi-cy-001按照不合格控制程序jp-p-pb-08according to theunqualifiedcontrol programjp-p-pb-08卷取机coiling machine2每卷数量each volumenumber/40000pin/卷计数器counter100%all每卷per reel生产日报表production daily report按照不合格控制程序jp-p-pb-08according to theunq

58、ualifiedcontrol programjp-p-pb-08编号：jp-wi-pb-002苏州*公司第 9 页，共 12 页a/1过过程程编编号号n no.o.工工序序processprocess namename / /operationoperationdescriptiondescription设设备备machine,device,machine,device,jig,tools,forjig,tools,for mfg.mfg.特特性性 / / characteristicscharacteristics特特别别特特性性speciaspecial lchar.char.class

59、class方方法法 / / methodsmethods控控制制程程序序controlcontrol methodmethod反反应应计计划划reactionreaction planplan编编号号n no.o.产产品品特特性性productproduct过过程程特特性性processprocess过过程程规规格格/ / 公公差差(mm)(mm)processprocessspecificationspecification / /tolerancetolerance (mm)(mm)评评价价 / / 度度量量技技术术evaluationevaluation/measureme/measur

60、ementnttechniquetechnique抽抽样样 / / samplesample容容量量sizesize频频度度frequencyfrequency3产品标识productidentification/依客户要求according to thecustomer request目视visual100%all每卷per reel生产日报表production daily report按照不合格控制程序jp-p-pb-08according to theunqualifiedcontrol programjp-p-pb-087捆包packing4产品变形productdeformation/不 可 有