设备电气大修年度表

1、20132013年年2 2线线设设备备年年度度大大修修计计划划表表序序号号设设备备名名称称生生产产设设备备电电气气大大修修项项目目工工时时1 1二二线线冷冷瓶瓶机机1.二线冷瓶机电柜卫生清洁，变频器散热通道除尘检查接线端子复紧。8H2.老化气管、气管接头更换。8H3.液位探头、接触器触头检查。16H4.所有喷淋泵跟换电机轴承。64H2 2套套标标机机1.二线套标机电柜卫生清洁，接线端子复紧。8H2.电柜排风扇，变频器散热通道清洁。8H3.光电性能确认。8H4.毛刷马达检修。3 3二二线线输输送送链链1.输送滚筒电机更换电机轴承。20H2.喷码机清洗保养，更换过滤器，更换真空过滤器。3.二线包装

2、段现场电缆、气管整理。4 4 膜膜包包机机1.膜包机电柜卫生清洁，接线端子复紧，变频器散热通道除尘，检查加热棒16H2.老化气管，气管接头更换。5 5二二线线装装箱箱机机 封封箱箱机机1.装箱机电柜卫生清洁，接线端子复紧，接触器更换，操作台上二极管指示灯全部修复。16H2.称重仪、贴标机性能稳定检查，接线端子紧固，把一线的称重仪移到封箱机后。24H3.封箱机电机检查。8H4.装箱机漏气的气管接头更换。8H6 6开开箱箱机机1.老化气管接头更换。20H2.开箱机电柜卫生清洁，接线端子复紧。7 7码码垛垛机机1.码垛机电柜内所有电气原件性能检查确认、电气原件螺丝紧固。2H2.光电开关、电磁阀、气缸

3、性能确认、电柜、电气原件卫生清洁。4H3.码垛机各个编码器零位校正，门安全开关检查。4H8 8二二线线UHTUHT1.二线UHT电柜内电气原件螺丝紧固，现场电缆、气管整理、老化气管、电缆更换。8H2.压力开关、液位探头、温度探头、气动阀、电磁阀性能确认。2H3.二线送料泵电机保养，电柜空调、电气原件卫生清洁。25H9 9二二线线注注入入机机1二线注入机电柜卫生清洁，接线端子复紧，电磁阀接头清除氧化层。8H2.二线注入机更换洗瓶水，冲瓶口水压力开关。8H3.二线注入机增加接线盒。2H4.二线注入机所有电机保养。20H5.注入机CIP电柜内电气原件螺丝紧固，现场电缆、气管整理、老化气管、电缆更换，

4、电柜卫生清洁。8H1010溶溶糖糖、调调配配1溶糖、调配电柜内所有电气原件性能检查确认、电气原件螺丝紧固。10H2.高速搅拌电机保养、电柜、电气原件卫生清洁 。20H3.压力开关、液位探头、温度探头、电磁阀性能确认，现场电缆、气管整理。4.更换调配CIPB线、气管接头。32H5.调配CIP温度探头更换。10H6.调配1#、2#、CIP站触摸屏维修。8H1111水水处处理理1.水处理各电柜内所有电气原件性能检查确认，电气原件螺丝紧固.16H2.原水泵、高压泵、传递泵电机保养20H3.压力开关、液位探头、电磁阀性能确认,老化气管更换,电气原件卫生清洁 8H1212萃萃茶茶间间1.萃茶间转换板接近开

5、关性能确认16H2.各比例阀及电磁阀漏气检查.3.检查流量计。4.电柜内所有电气原件性能检查确认、电气原件螺丝紧固，电柜卫生清洁。20H1313均均质质机机1.电机绝缘检查，油泵性能确认。2H1414果果糖糖1.果糖所有气管跟换。64H2.光电开关、电磁阀、电动阀、气缸性能确认、电柜、电气原件卫生清洁。8H负负责责人人维维修修费费用用备备件件张明清2007007003000张明清1000张明清15002000张明清500张明清2000200500200张明清500张明清200张明清8000张明清2000020132013年年2 2线线设设备备年年度度大大修修计计划划表表张明清010001000

6、4000200010000张明清02000500张明清200500100张明清200张明清1000020122012年年1 1线线设设备备年年度度大大修修计计划划表表序序号号设设备备名名称称1一一线线输输送送带带及及冷冷瓶瓶系系统统电电气气2一一线线套套标标机机3一一线线输输瓶瓶链链齿齿轮轮箱箱4箱箱包包机机5码码垛垛机机、称称重重仪仪6一一线线注注入入机机电电气气7一一线线UHTUHT8 AtlasAtlas copcocopco ZR400ZR400低低压压机机4箱箱包包机机9AtlascopcoD50高高压压机机10AtlascopcoMD600空空气气干干燥燥器器1180P80P制制冷

7、冷机机组组8 AtlasAtlas copcocopco ZR400ZR400低低压压机机生生产产设设备备机机械械电电气气大大修修项项目目工工时时负负责责人人1.倒瓶链减速箱保养更换易损件（轴承、油封）8H蔡平2.输送链减速箱保养更换易损件（轴承、油封）、宽窄链破损更换。20H3.冷瓶机二级减速箱保养、主被动轮检查不良品更换、主链板检查、进出口梳子板检查及水平校正。（建议备冷瓶机主减速箱一台）16H1.一线冷瓶机电柜卫生清洁，变频器散热通道除尘，检查，接线端子复紧。8H朱文建2.老化气管、气管接头更换。4H3.冷瓶机温度探头确认。2H4.输送滚筒电机检查保养。8H5.喷码机清洗保养，更换过滤器

8、，更换真空过滤器8H6.一线包装段现场电缆、气管整理。16H1一线套标机内驱动组件保养、轴承、齿轮全部更换16H汤强2刷下组件保养、轴承、带轮、皮带全部更换.16H3分瓶螺杆轴承、连轴器、带轮轴全部更换.12H4带瓶组保养加油.16H5刀盘电机连接轴检查更换磨损件.8H6毛刷电机检查轴承、皮带更换.16H7料架组检查轴承、滑杆全部更换.8H建议备刀盘一套1.一线两台套标机电柜卫生清洁，接线端子复紧，毛刷马达检修。8H梅小山2.电柜排风扇，变频器散热通道清洁8H3.光电性能确认1一线输瓶链全部拆开检查链轮、链板更换磨损件，齿轮箱保养更换磨损零件，齿轮油全部更换。160H汤强2一线倒瓶链主传动齿轮

9、箱检查保养更换齿轮油，被动轮轴承更换。24H1.一线倒瓶链电机保养。20H梅小山1、阶梯链条（带胶条链板）更换64H蔡平2、压纸滚轮磨损4H3、分瓶指链条轨道凸起变形8H4、分瓶过度梳子板脱落64H5、建议胶机喷嘴备件20122012年年1 1线线设设备备年年度度大大修修计计划划表表6、成型区走箱链条松动32H7、成型区推箱链连杆（左、右）调整4H8、走箱折页区左右链板长度不一8H1.箱包机电柜卫生清洁，接线端子复紧，变频器散热通道除尘。8H张明清2.检查伺服电机。4H3.胶机检查保养。4H1各升降及滑道润滑检查加油。6H汤强2各轴承、连接件检查加注润滑油。8H3各皮带松紧度调整。4H4各滚筒

10、链检查更换磨损件。4H5.称重仪保养更换易损件。（建议备花纹皮带一个）4H1.码垛机电柜内所有电气原件性能检查确认、电气原件螺丝紧固。2H张明清2.光电开关、电磁阀、气缸性能确认、电柜、电气原件卫生清洁。4H3.码垛机各个编码器零位校正，安装一处关电防护，门安全开关检查。4H1、注入阀保养，所有密封件更换，滚轮保养更换。64H李世平2、洗瓶夹U型块8H3、旋盖头保养16H4、油管检查疏通做标识16H5、主减速箱更换，其他减速箱更换机油及油封检查32H6、分水盘接头管道漏水处理及紧固件检查16H7、回流分配器更换骨架密封更换，中心点位置调整32H8、管接头密封，气动阀芯更换16H9、高位缸搅拌取

11、出，密封圈检查8H10、传动件检查（齿轮、万向节）8H11、气动头保养，皮带轴承理盖机检查16H1一线注入机电柜卫生清洁，接线端子复紧；25H张明清2.重新安装UV灯整套系统。（待定）26H3注入机电柜卫生清洁，接线端子复紧。8H4.光电检测部分测试性能，检查更换气管接头10H5.机柜空调除尘，变频器散热通道及风扇检测8H1、管接头密封件检查更换16H李世平2、各气动阀芯检查更换16H3、背压阀检查8H1.一线UHT电柜内电气原件螺丝紧固，现场电缆、气管整理、老化气管、电缆更换。5H高宗现2.压力开关、液位探头、温度探头、气动阀、比例阀定位器、电磁阀性能确认。2H3.跟换脱气灌上气动阀控制单元

12、。25H4.一线送料泵电机保养，电柜、电柜空调、电气原件卫生清洁5H公公用用设设备备大大修修1、 中、后冷却器拆卸、清洗、更换O型圈及组装。40H李广林2、 检修卸荷器、更换不良零件。3、 更换润滑油、油滤及呼吸器滤芯。4、 检修单向阀、消音器、阀门。5、 电机轴承加油、绕组绝缘测量及轴承间隙评估。蔡平6、 更换部分连接导线。7、 齿轮箱主轴渗油的评估或检修。8、 整机水路的清洗。9、 制冷柜及设备的清扫整理。10、检查联轴器，更换不良品。1、检查一级、二级活塞环、支撑环、刮油环，更换不良品。40H李广林2、检修一级、二级密封填料及填料盒，更换不良品。3、检修卸荷器膜片及密封唇口，更换不良品。

13、4、更换润滑油、清洗曲轴箱、更换油滤。5、检查所有电器连接点、接触器触头，更换不良品。6、电机轴承加油、绕组绝缘测量。7、清理机组水系统。8、地脚螺栓及管道连接紧固件检查、紧固。1、拆卸、检查、清洗冷却器，更换密封件。16H李广林2、拆卸、保养涡轮箱，更换机油及油封。3、检查分子筛传动轴水、气密封。4、设备内部各部分检查。5、检查精密过滤器、滤芯，吹尘或更换。6、检修电子排水器，更换不良品。1、蒸发器化学清洗、除垢。16H范文金2、冷凝器化学清洗、机械除垢。3、冷冻油油位检查、管路泄露检查。4、电气控制柜除尘及接线端子紧固。5、电机绝缘测量。合计箱包机沈阳设备40H李广林维维修修费费用用 备备

14、件件500备用减速箱、主动轴轴承7212、备件代码0779、被动轴轴承7010、备件代码1898、油封658510、备件代码1066、油封50688、备件代码1073、油封30407、备件代码1080、宽窄链厂家仪征东南2000油封17307、备件代码1074、油封45758、1075、油封30477、备件代码1083、1500减速箱NMRV075/150、备件代码2010、链轮、备件代码0639、梳子板DELST28-B、备件代码050220050010001000备用刀盘机台型号MODEL：335M、轴承6001、备件代码0740、轴承6002、备件代码0741、轴承51101、备件代码0

15、780、皮带110XL、备件代码0592、皮带170XL、备件代码0593、皮带160XL、备件代码0594、100080010015002002002003000100010020000500100010001500020122012年年1 1线线设设备备年年度度大大修修计计划划表表4002001000100升降机油杯更换、美孚黄油EP2备件代码03.07.0030100200花纹皮带51014402轴承F205、备件代码07092003000200010002001000500050020001001005000100200020002000020000100010001205003810

16、0（宁波）8240020000SIGSIG 灌灌装装机机备备件件物料名称规格型号计量单位期初结存数量期末结存数量期末结存单价轴承CZA995个1122692.83注入阀阀杆加工件根1919581.1963垫圈GDF642件1212753.3392导流伞GEC084个4949177.5345回流密封圈一线注入机 个332021.56气缸红色密封GDP018个29929418.1787气缸红色密封GDP019个29629118.1704气缸43550447个1010478.632注入机回流分配器个114200中心轴一线注入机分水盘件221538.465球232099件292989.6拧盖头大件55

17、466.86垫圈GZY164件44540.93汽缸滑套一线个1919111.1116注入阀托架付313159.0568弹簧大根10710616.4925洗瓶夹一线 EA416 左右各1个/套套515132.4786O型圈GEC050个22802.88齿轮灌装机小齿轮（加工件）个22795.585阀后回料密封GCB059个12012012.7934不锈钢弹簧个11211212.5771不锈钢波纹管根66215.2133SIG弹簧BWZ085根99142.15假杯密封圈GZY146个818115.3258洗瓶夹导轨夹一线个373732.5446注入阀拉杆根191955.5558压缩空气滤芯个224

18、27.35止旋刀刀头一线把393921.3677下料密封GZY227个96968.2479注入阀滚轮一线 Q65*35个242331.9083缓冲垫片 SIG001GZY203个1091096.124汽缸进气密封GCA014个2312312.7732退瓶汽缸顶部密封GZZ188个211933.1421密封圈GCB067个8878.63阀内密封GCA024个262622.9569导向键 一线旋盖头个69698.6106O型圈P712847个78786.6668分水盘一线件11512.82O型圈GAL062个76766.5514退瓶气缸导向环VXZ151个33145.59万向联轴器TDB075件3

19、3136.75O形圈GAM112件1101103.6958三角皮带SPA1600 注入机根2847.7213O型圈GBV068个141426.19瓶口密封GZY270个161619.415O型圈GCA023个151520.63涨紧套一线套3383.76注入阀顶部密封GCB079个1101092.2316传动齿轮一线件11239.31O型圈Q145*Q7个161614.505卡注入针O型圈GCB051个56683.3349中心上料垫圈一线注入机 件22108.545注入阀黑镶套件5542.734气动阀中间连接器件8825.6413阀内密封GBV476件44443.8548垫圈DEH602个881

20、9.6垫圈DEH599个7721.9357DN25 密封圈DEH601个8818.05视镜90*80*150 个5523.932瓶口密封套一线件3334.1867O型圈30*2.65个43432.2477O型圈Q10米10109.402O形圈GAF185件7712.8171滑套个10108.547O型圈GAM412个999.25弹簧78*32.6根11117.2645视镜60*50*100 个6611.9667密封垫片DEH604个3323.28O型圈GBV069件5512.25备压阀上部密封45度个4415O型圈GZN043个1140.75O型圈GAH068个28281O型圈17*1.8个8

21、1810.2564备压阀底部密封红个1118O型圈GBV109个442.74O型圈GBV067个10100.89O型圈GAM093个881密封圈GZN020个117.38齿轮箱BAA342RV125V102A 一线注入机台000合计期末结存金额22692.8311042.739040.078699.196064.685344.535287.64786.3242003076.932598.42334.32163.722111.121830.761748.211656.411605.761591.171535.211408.641291.281279.351241.391204.151055.56

22、854.7833.34791.8733.89667.52640.6629.7629.04596.88594.13520.01512.82497.91436.77410.25406.54381.77366.66310.64SIGSIG 灌灌装装机机备备件件309.45251.28243.24239.31232.08226.77217.09213.67205.13169.61156.8153.55144.4119.66102.5696.6594.0289.7285.4783.2579.9171.869.8461.256040.752820.771810.968.987.380121624.55建建

23、议议沈沈阳阳新新增增备备件件物料名称规格型号计量单位期末结存数量期末结存单价喷码机墨盒浮子sp355037个1553喷码机真空过滤器204667个1459喷码机空气滤芯204115个1519喷码机喷嘴sp371675个15941喷码机传输泵膜片sp207016个11800喷码机光纤放大器1A3519个11083喷码机光纤1A3376个1144油 滤1621 0270 00个2829油呼吸器滤芯（大）1202 6255 01个1826油呼吸器滤芯（小）1614 1633 09个1272一级填料环组239 0400 92400 307套1二级填料环组239 0400 92501 307套2一级阀下

24、垫片1901 0001 35个5178二级阀下垫片1901 0001 34个5175温度传感器1901 0039 45个14189一级阀笼O型圈TH12206个4253二级阀笼O型圈1901 0001 26个4175润滑脂2908 8514 00只597联轴器胶块1619 6467 06套114763期末结存金额备件数量55314591519159411180011083114411658182612721020289058755418911012470044851476300000000000000000000000000建建议议沈沈阳阳新新增增备备件件0000000000000000000

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