产品标识和可追溯性Product__Identification

1、Important NoticeThe document that you have printed might be invalid.Before imp lementation, p lease check the latest app licableversion posted in Computer System.重要提示：为避免使用过期文件，在实施前，必须核对计算机系统中的最新版本。Prepared By:'I L ： C 起草:.Teddy YangingRevised By:二.：审核；Wen3Wenyi IdApproved By: r-批准:-:.批准：Duiguo

2、PtfTotal Pages/ 总页数 11Total Pages/ 总页数 11=TBnarisTQSP - Quality Management System泰纳瑞斯青岛厂质量管理体系Total Pages/ 总页数 11Total Pages/ 总页数 11PRODUCT IDENTIFICATIONAND TRACEABILITY产品标识和可追溯性No./ 编号L3 QA - 011Revision/ 版本10EffectiveDate/ 生效日期03 /12/ 2008Total Pages/ 总页数 11TQSP - Quality Management System/泰纳瑞斯青岛

3、钢管厂 一质量管理体系Procedure No./ 程序编号L3 QA - 011Product Ide ntificati on and Traceability /产品标识和可追溯性3/1 1TQSP - Quality Management System/泰纳瑞斯青岛钢管厂 一质量管理体系Procedure No./ 程序编号L3 QA - 011Revision/ 版本10Product Ide ntificati on and Traceability /产品标识和可追溯性#/1 1TQSP - Quality Management System/泰纳瑞斯青岛钢管厂 一质量管理体系P

4、rocedure No./ 程序编号L3 QA - 0111 OBJECTIVE 目的The objective of this procedure is to set up a guide line to identify products and keep good products traceability in TQSP.本程序的目的是在青岛泰纳瑞斯建立标识产品和保持良好的产品可追溯性的操作指南。2 SCOPE范围This document is applicable to the identification and status of material and product pr

5、ocessed in TQSP. 本文件适应于泰纳瑞斯青岛钢管厂生产过程中材料和产品的标识和状态。3 REFERENCE DOCUMENTS参考文件泰纳瑞斯L2 7.01产品实现API规范Q1-最新版本API 5B, 5CT 规范Tenaris L2 7.01 Product realizationAPI Specification Q1 latest Editio n.API Specification 5B, 5CT.4 DEFINITIONS AND ABBREVIATIONS定义和缩写TQSP:Tenaris Qingdao Steel Pipe Mill泰纳瑞斯青岛钢管厂QMS:Qu

6、ality Man ageme nt System质量官理体系QA:Quality Assura nee质量保证NC:Non-con formity不合格VERI:Verificati on Group of Quality质量验证小组WMS:Weigh ing, measuri ng and ste ncili ng称重、测量、打印CSU:Cargo self-storable un it自卸单元5 RESPONSIBILITY 职责SC Logistics is responsible for identification of tubular material and product s

7、tored in yard, and maintaining the integrity of identification.物流负责货场贮存区域的管材和产品的标识，并维持相关标识的完整性。Warehouse keeper is responsible for identification of all material stored in the warehouse, and maintaining the integrity of identification.仓库管理员负责仓贮物料的标识和维持标识的完整性。Product ion in spectors and operators of

8、each process are resp on sible to ide ntify the product and nonconforming material duri ng the processes.根据可追溯性的要求，生产各工序的检验员和操作员负责生产过程中的合格品与不合格品的标识。The Quality Verifier is responsible for monitoring and supervising if the conformity and non-conformity product is identified correctly according to thi

9、s procedure and the related production procedures. 质量巡检员负责监测和监督合格品与不合格品的标识是否按本程序和对应的生产程序执行。Revision/ 版本106 DEVELOPMENT 程序6.1 IDENTIFICATION PROCEDUREFrom the incoming material to the final product dispatch, the ide ntificati on and traceability shall be con duct asA nnex 9.1 attached.从进料到最终产品发货，标识和追

10、溯性按附件9.1的要求执行。Note/ 注：When required by product ion, storage or pipe repair purpose, the bun dle of tubular material may n eed to be split, the new bundle number shall be createdto the new bundle in computer system.当生产、贮存或钢管修理要求时，可能需对原有的捆（管材）进行拆分，并在电脑系统中添加新捆号。During product ion processes, new bun dle

11、 nu mbershall be createdfor the product in computer system for the follow ing con diti on:在生产过程中，以以下条件下产品应在电脑系统中创建新的捆号： After the swagi ng and stress relief or rusti ng removal process, before sending to a temporary storage area.在环锻锻和应力消除工序，送往临时贮存区之前。 After make-up process, before sending to a tempo

12、rary storage area. 在拧接工序，送往临时贮存区之前。 Reject ion in the middle of processes.过程中的不合格品。The new bun dle shall be taggedwith at least 1 tags, with the follow ing in formati on: WO#, Heat #, Bun dle #, Grade, OD, Wall, Piece count, pipe #, Status, Location. And record all the information into computer syst

13、em.新捆应附加至少一个标签，标签包含以下信息：工作单号、炉号、捆号、钢级、外径、壁厚、数量、 管号、产品状态、位置。并把信息录入电脑系统中。In additi on, after the final step WMS process, before sending toa temporary storage area, the new bun dle number shall be createdto the new bundle in APT system. The information on the tags is similar to above. 另外，在最终工序一WMS工序，在送

14、到临时贮存区之前，新的捆号应在APT系统中创建新的捆号。标签信息与以上类似。Before shipp ing the material out, SC logistics shall check and remove all the temporary tags在 发货前，供 应链物流应检查并除去所有临时的标签。6.2 API MONOGRAM PROCEDURE1. The API Mono gram can on ly be used in TQSP after gran ted as API Lice nsee.API会标在获得API执照后方可且只使用在泰纳瑞斯青岛工厂。2. API p

15、roduct mono gram marking shall follow API 5CT and API Q1 latest vers ion and shall be applied bythe WMS operator accord ing to the releva nt Process Con trol List issued by the Tech nical Assista nti n which the marking template is defi ned. The API Mono gram shall be applied at the positi on beh in

16、d the API lice nse nu mber and before the manu facture date n ear the coupli ng end of the con forma nee pipe. API产品会标的添加应按照API 5CT和API Q1最新版本的规定，并在具体操作中按照技术助理发 布的相关过程控制规范由 WMS操作工进行。过程控制规范中应规定喷标格式。API会标应添加在合格管子上接箍端API执照号码后面和生产日期的前面的位置。3. After the WMS process, if the product found to be noncon forma

17、 nee, the API mono gram shall beremoved. The removal shall only be done by WMS operator un der authorizati on of Productio n Supervisor with the supervision of Verifier of Quality Department.Revision/ 版本10在WMS过程结束后，若产品发现不合格情况，则API会标必须除去。会标的移除须在生产主管的批准下由WMS操作工进行。整个过程须由质量部门巡检员监督下进行。4. The API mono gra

18、m shall be removed from the non-conforming product by the WMS operator grinding with sand paper the pipe surface.The operation shall be recorded in the shift report.会标的去除由WMS操作员用砂纸自不合格品的表面打磨掉。操作应记录在当班报告中。7 RECORDS记录All the product ion and quality records regard ing the traceability of the material w

19、ill be kept computer systemfor at least 10 years.所有与产品的可追溯性相关的生产和质量记录应在计算机系统中保存至少10年。8 REVISION HISTORY修改记录Revisi on版本Effective date 生效日期Description of Changes 修改内容00stSept.01, 2006Initial released. /首次发布01Dec. 30h, 2006Modified completely./ 全文修改02Ja n. 30- 2007Add definition for WMS/ 增加 WMS 的定义03Ma

20、r. 20th, 2007Add API monogram add-in and removal & stencil recovery/ 增力口 API 标 记增加和去除及喷标恢复04Mar. 22 nd, 2007Modify API monogram add-in and removal/ 修改 API 标记增加和去除05Mar. 30 th, 2007Modify marking of coupling/修改节箍标记方法06Apr. 4 th, 2007Modify marking of coupling/修改节箍标记方法07Apr. 19th, 2007Modify ident

21、ification of Yard/ 修改货场标记方法08Sep. 30 2007Modify ide ntificati on of coupli ng shop 修改接箍车间标记方法09Ja n. 22ld, 2008Modify ide ntificati on of coupli ng shop 修改接箍车间标记方法10Dec. 3rd, 2008Modify ide ntificati on of coupli ng shop 修改接箍车间标记方法Note: | In dicates docume nt cha nges.注：|指示文件修改。ANNEXES附录Product Ide

22、ntificati on and Traceability /产品标识和可追溯性5/1 1TQSP - Quality Management System/ 泰纳瑞斯青岛钢管厂-质量管理体系Procedure No./ 程序编号L3 QA - 011Revision/ 版本088.1 Product Ide ntificati on and traceabilityStatus状态Identification 标识规定Res. Positi on负责工位Traceability 追溯性System系统IncomingMaterial进货验收1、Pipes and Coupling Stock钢

23、管与接箍料All the pipes and coupling stock received from suppliers:a. Shall have API stencil, stamp or Tenaris stencil on each pipe, plus the additional information such as heat #, pipe #, and PO#.所有供应商提供的钢管与接箍料，每根管上都应有API喷印、打印或泰纳瑞斯喷标，及其它的信息，如：炉号、钢管号、采购订单号。Sample for pipe stencil received 收到的钢管上喷标样品：Logi

24、stics of SC供应链物流The pipes and coupling stock are traced by PO#, pack ing list, heat #, pipe #.管材和接箍料通过采购订单号、装箱 单、炉号、管号来对供应的产品进行 追溯。TENARIS NKKTUBES ISO11960 5CT- XXXX <API> MM/YY UF 9-5/8 40 (244.5 x 10.03) L13 S S2 S16 1520C P40MPa D PIPE xxxx HEAT xxxxx PO xxxxxx MADE IN JAPANb. Shall have t

25、he grade color bands following API 5CT requirement or Tenaris requirement for Tenaris grades.依照API 5CT的要求或泰纳瑞斯钢级的要求，应有钢级颜色标识。c. All the above information is in the TQSP purchasing specification, API and Tenaris standardsavailable in the SC offices.所有以上信息都应规定在TQSP采购技术条件、API和泰纳瑞斯标准中，并保存在 SC办公室。2、Purch

26、ased Couplings & Protectors采购的接箍和护丝 All the couplings purchased from suppliers shall be stenciled with Manufacturer name, Grade, Size, Thread type, Heat #.所有的接箍需喷标以下信息：制造商名称、钢级、尺寸、丝扣 类型、炉号。 All the coupling shall be packed in wooden boxes. And each side of the box shall have a label (total 4 lab

27、els), with the following information: PO #, Manufacturer name, Grade, Size, Thread type, Heat #, PCS and Box #. When different heats have to be put in a same box, each heat number should be separated properly.所有的接箍须用木箱包装。箱子的每一面都需 贴一个标签(共需4个标签)，标签包含以下信息：采购订单号、制造商名称、钢级、尺寸、扣型、炉号、数量和箱号。如不同炉号的产品放在同一木箱中，必

28、须适当分隔。 All the protectors purchased from suppliers shall be marked with Manufacturer name, Size, Thread type.所有的护丝需要标记以下信息：制造商名称、尺寸、丝扣类型。 All the protectors shall be packed in pallets. And each side of the pallet shall have a label(total 4 labels), with the following information: PO #, Manufacturer

29、name, Size, Thread type, PCS and Box #.所有的护丝须用拖盘包装。包装的每一面都需贴一个标签(共需4个标签)，标签包含以下信息：采购订单号、制造商名称、尺寸、丝扣类型、数量和箱号。SC供应链Warehouse仓库The coupli ng is traced by PO#, pack ing list, heat #.管材和接箍通过采购订单号、装箱单 、炉号，来对供应的产品进行追溯。Revision/ 版本109.1 Product Ide ntificati on and traceability (Con t.)Status状态Identificatio

30、n 标识规定Res. Positi on负责工位Traceability 追溯性System系统Warehouse仓库All the materials in side the warehouseshall be placed in specific area, and attacheda n ID card at the storage rack or on the package, which shall in clude material n ame, type, model, coming date (or production lot No.), quantity and remar

31、k etc. 材料入库后，仓 管员应按程序：仓库管理的要求将材料分类的摆放在指定位置，并放置一个“材料 标识卡”，内容包括：名称、品种、型号、入库日期(或生产批号)、数量、备注 等。Warehouse仓库All the materials stored in warehouse shall be traced by receiving and release material record in SAP system and/ or writing document.所有的仓库中贮存的材料应通过接收和发 放材料的在SAP系统中或书面的记录来追 溯。SAPYardPipes and Coupli

32、 ng Stock 钢管与接箍料According to the shipping documentationpacking list, Logistics shall group the pipesin CSU, and create a CSUnu mber for each CSU. Then Logistics tags2 tags for each CSU, with the followi ng in formatio n: WO#, Heat #, B un dle #, Grade, OD, Wall, Piece count, pipe #, Location.根据装运文件装

33、箱单，供应链物流负责将所有钢管收集成自卸单元，为每个自 卸单元增加一个自卸单元号，然后每自卸单元加上两个标签，每个标签包含以下信 息：工作单号、炉号、捆号、钢级、外径、壁厚、数量、管号、位置和接收日期。Logistics of SC供应链物流Pipes and coupli ng stockare traced by packing list (come from supplier) and the CSU# information in computer system.管材通过供应商提供的装箱单和计算 机系统中的自卸单元号信息追溯。APT货场Finished product (Tempora

34、ry yard before dispatching to the customer) Logistics shall keep all the identification properly in order to guaranteethe product traceability. If some ide ntificati on is damaged, Logistics shall immediately con tact with production dept. to recover the identification.为保持产品的可追溯性，物流应保持所有的标识的完整性。当遇到标

35、识损坏时，物 流要及时联系生产部门修复标识。Fini shed products are traced by pack ing list (come from producti on dept.) and pipe # of each bundle #.成品通过生产部提供的装箱单和钢管 号或捆号追溯。APTRevision/ 版本109.1 Product Ide ntificati on and traceability(Con t.)Status状态Identification 标识规定Res. Positi on负责工位Traceability 追溯性System系统Productio

36、n生产Coupling Shop (Including cutting off, threading, thread inspection, MPI, Phosphate and Marking) 接箍车间(包括切断，车丝,丝检,探伤，磷化和标记)a. For all processes of coupling production, basket is the basic unit for transferring andinformation tracing between different processes. Each basket bears a unique Serial num

37、ber. Information of WO#, Grade, Heat #, Pipe #, amount of coupling shall be marked on the tag attached to the basket. No coupling can be moved to the next step alone from the basket. If combine or move couplings (the same pipe) of different baskets, the tag must be updated on time. 料筐是接箍线工序间流转和信息传递的

38、基本单位.每料筐拥有唯一的标识号码.工单号，钢级，炉号，和接箍数量应标记在随料筐标签上.料筐中接箍不可单独转移至下一工序.如将不同料筐中接箍(同管号)合并或移动到另外料筐中，目标料筐的标签应及时更改.b. One basket shall only carry couplings of the same heat number. One basket can contain couplings of different pipe numbers, but only when the traceability of each coupling is secured. When necessary

39、, every coupling shall bear traceability tag.磷化每料筐只装同一炉号切成的接箍.料筐可装不限于同一管号的节箍，但必须确保每一节箍的追溯性，必要时每个节箍内部都带跟踪标签。c. MPI and Phosphate data shall be recorded by Quality Form 040 and 041.探伤和磷化数据应按质量表格040和041记录.d. After MPI and phosphating processes, the stenciling information should be identifiable. The ste

40、ncil operator will follow the stenciling information and technical specification to do the final stencil for each finished coupling.在磁粉检测和磷化过程后，喷标信息应易识别。喷标员依据标签信息和技术规范为每一个成 品接箍做最终喷标。Product ion n spector and operator 生产检验员和操 作工Ref.:L3 PD 017The coupli ng stock, coupli ng stock, finished coupling is

41、traced by WO#, Grade, Heat #, Pipe #,.接箍料、接箍毛坏、接箍成品通过工 作单号、钢级、炉号、钢管号进行追 溯。ACTL2Revision/ 版本109.1 Product Ide ntificati on and traceability (Con t.)Status状态Identification 标识规定Res. Positi on负责工位Traceability 追溯性System系统Producti on生产Pipe Production Line钢管生产线a) Swaging process:环锻工序：The ste ncil ends will

42、 be swaged first. Each pipe shall be marked on internal surface with a paint marker in order to verify the stress relief processdone.有喷标的一端首先开始环锻。为验证应力消除过程，在每根钢管内 壁用油漆笔做上标记。b) Threading process:车丝工序By default, the ste nciled ends shall be defi ned aside A, the other ends shall be defi ned asside B根据

43、默认规疋，喷标端规疋为 A端，另一端规疋为B端。c) SEA process磁粉检测Each accepted pipeshall be marked“SEA on the end by a paintmarker.In case of rejection, the NDT personnel shall mark defect code at the defect place.当出现不合格时，无损检测人贝应在存在缺陷的位置做上标识。d) Make-up process 拧接工序The operator shall en sure that the ste ncil on thecoupli

44、ngs keeps the same directi on of the ste ncil on the pipes.在拧接过程中，操作员应确保接箍上标记的方向与钢管上的喷标方 向一致e) Output label 输出标签Any output from any position, shall be labeled with printed tagin cludi ng: WO#, Heat #, Bu ndle #, Grade, OD, Wall, Piece count, pipe #, Status, Location. And record all the information i

45、nto computer system.Product ionin spector and operator 生产检验员和操作 工After swaging and stress relief, the operator shall report into computer system following supplier ' s pipe nu mbers and heat nu mber.环锻后，操作员按供应商的炉号、管号录入计算 机系统中。Threadi ng operators and in spectors shall report the inspection resul

46、t and production information into computer according to product specification and information on the pipe, such as WO#, Heat#, Pipe# and Side. Any rejected nu mber, the thread in spector shall inform WMS operator for adjusti ng the ste ncil and pack ing list.根据过程控制规范和钢管上的信息，如工作订单 号、炉号、钢管号和管端，车丝操作员和检

47、验员 把检验和生产信息录入计算机系统中。遇到剔出 的管号，车丝检验员应通知 WMS操作员调整喷 标和装箱单。After the NDT in spect ion, the result shall be in put into computer system.探伤后，要将检测结果录入计算机系统中The pipe # and coupli ng # shall be recorded into computer system.PIP & Automati onSystemPIP和自动 化系统L2Product Ide ntificati on and Traceability /产品标识

48、和可追溯性9/11TQSP - Quality Management System/ 泰纳瑞斯青岛钢管厂-质量管理体系Procedure No./ 程序编号L3 QA - 011Product Ide ntificati on and Traceability /产品标识和可追溯性10/11TQSP - Quality Management System/ 泰纳瑞斯青岛钢管厂-质量管理体系Procedure No./ 程序编号L3 QA - 011Revision/ 版本10所有工位的输出应附加标签，包含以下信息：工作单号、炉号、捆 号、钢级、外径、壁厚、数量、管号、产品状态、位置。并把信息

49、录入电脑系统中。9.1 Product Ide ntificati on and traceability(Con t.)管号和接箍号应记录到计算机系统中。Status状态Identification 标识规定Identification for non-conformity material不合格品标识a) For the final scrapped material, the yellow cross is always applied on the non-conformity product. At same time, the defect code will be identif

50、ied for future verification. For scrapped the pipe, two additional yellow bands (360?) shall be added at the both ends of the pipe. 对最终报废的材料来说，须在不合格品上画黄色十叉。同时，为便于将来验证，须在标识 缺陷代码。对报废的钢管来说，应额夕卜在钢管两端增加两个黄色的带状标识(360?)For example: Scrap due to SHL Short Length 女口：由于 SHL (长度不够)而报废。Res. Positi on负责工位Product

51、 ionin spector andoperator生产检验员和操作工X SHLNCfor all the process es所有过 程的不 合格For example: Scrapped Coupling due to PCHChatter Thread 女口：由 PCH (丝扣振痕)使接箍报废TENARIS QD ISO244.5 xATS-3SBPCHH xxxxxI1960/5CT (DATE) SF10.03 L13WO xxxxxxxBT-xxx C-xxFor example: R(eject due to PBC Black thread女口：由于PBC (黑皮扣)剔除PBC

52、b) For repairable material, the white band (360?) is always applied near the non-conformity area in order to identify rejected area. At same time, the defect code will be identified close to the band for future verification./对可修复的材料来说，在不合格处用白带来标识不良位置。同时，为将来验证应在靠近白带处标上缺陷代码。c) All the rejected materia

53、l shall be segregated properly according to this procedure. The repairable material should be recovered during the same heat processing. The scrapped material shall be transferred to the assigned scrap bins or area, in order to sell them as scrap. 所有拒收的材料应根据本程序合理分离。可修复的材料要在同炉加工过程中完成。报废的材料运送到指定的仓库或区域

54、，并做废品卖掉。d) For any product scraped due to any reason, the API monogram shall be removed physically byYard货场Traceability 追溯性Traced by no-con formity in formati on and iden tificati on.通过不合格信息和标识追溯。All the rejection information will be reported into computer system.所有拒收的信息应录入计算机系统中All NC material is t

55、raced through identification and writing or electronic records. 所有不合格 材料通过标识和书面或电子的记录追溯System系统PIP,APT &Automation SystemProduct Ide ntificati on and Traceability /产品标识和可追溯性11/11TQSP - Quality Management System/ 泰纳瑞斯青岛钢管厂-质量管理体系Procedure No./ 程序编号L3 QA - 011Revision/ 版本10operator after having re

56、ceived the related instruction by his supervisor. 所有报废产品，都必须除去API会标，操作工要在其主管的指导下进行。e) All the tubular material non-conformed shall be moved to non-conformity area, and ide ntified by tags accord in gly.来料不合格的管材移入不合格品区，并做好标识。9.1 Product Ide ntificati on and traceability (Con t.)Status状态Identification 标识规定Res. Positi on负责工位Traceability 追溯性System系统NC of Non-tubularMaterialAll the non-conformed non-tubular material and product shall be moved to noncon formit