ABB卓越的机器人控制器IRC5_介绍-PPT文档资料

1、© ABB GroupMarch 9.20i9|SSde1© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#The #1 Robot Controller卓越的机器人控制器IRC5Overview 简介© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#Power and productivity for a bettar worWAirir© ABB GroupMarch 9.20i9|SSde#From

2、 the first microcomputer robot controller. 从世界上第一台微电脑机器人控制器.to the 5th generation Robot Controller: IRC5到第5代机器人控制器:IRC5Built on established ABB controller strengt Motion control 运动控制 Modular cabinet 模块化 Software 软件 Teach pendant 示教器 Miscellaneous 特色功能15 new patents15项专利Life time profitabilityABK

3、9; ABB GroupMarch 9.20l9|SSde3Motion Control 运动控制ABK© ABB GroupMarch 9.20l9|SSde5ABK© ABB GroupMarch 9.20i9|SMe7Traditional0.1 m/s - 1 mTrueMove modelWorld best Motion Control世界最佳的运动控制技术 TrueMove ensures that the motion path followed by the robot is the same as the programmed path 一 regard

4、less of the robot speed在任何速度下，始终 按照编程路径运动 QuickMove minimizes cycle time by maximizing acceleration at every moment.以最佳的加速方式确保最短的 运动节招Benchmark. Sealing 涂胶Benchmark, Path Accuracy 运动路径精度Several path variants and velocities tested by a customer 不同状况下的客户测试结果Test resultPath deviation路径偏移ABBLess than 1

5、mmCompetitor XUp to 10 mmCompetitor YUp to 12 mmABK© ABB GroupMarch 9.20i9|SMe9Benchmarks, Cycle Time 运动节拍Spot welding cycle, IRB 6600 (including 34 s process time)电焊节拍 (包括34秒焊接工艺过程)Point-to-Point点到点Linear线性运动ABB50.42 sec50.54 secCompetitor X52.65 sec56.30 secCompetitor Y53.20 sec53.40 secMater

6、ial handling cycle 物料搬运节拍，IRB 1600ABB4.4 sCompetitor X6.7 sCompetitor Y8.6 sABK© ABB GroupMarch 9.20i9|SMe11Benchmark - Collision Detection 碰撞防护Substantial reduction of collision forces大幅降低碰撞力Robot retracts automatically and releases tension from the tool机 器人碰撞后自动退回Damage to gripper and periphe

7、ralsminimized最小彳呈度的设备损伤Faster recovery after collision 碰撞后 快速恢复Reaction forces during a collision in mech arm 碰撞后作用于机械手臂上的反作用力z工)30ULNo need for mechanical clutch 无需 额外的机械设备At a recent customer test only ABBcould come up withreliable collision detection!在客户测试中，只有ABB拥有可靠的碰撞防护IReaction Time (sec)©

8、;ABB GroiMarch 13.2Gis|85?nLoad Identification 负载识别Very accurate高精度Optimal robot performance优化机器人运行过程 No need for manual calculation 无需人工计算"The only useful load identification” (German customer)唯一可用的自动负载识别(德国客户)© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#Back© ABB G

9、roupMarch 9.20i9|SSde15Modular cabinet 模块化ABK© ABB GroupMarch 9.20i9|SWe11ABK© ABB GroupMarch 9.20i9|SWe11ABK© ABB GroupMarch 9.20i9|SWe11Module Family Concept 模块化Remote panel远程而板J137 cm202 cm97cmAM162 cm国3wDual cabinetProcess module onDual cabinet双柜式双柜式+过程柜 Front access of connection

10、s and parts 正面电气接口ISingle cabi net单柜式Process module onSingle cabi net 单柜式+过程柜 Flush sides for reduced floor space 平齐侧面，节约空间All modules stackable on top of each other 所有模块位置任意组合Distributability 可扩展Place modules where they fit best将模块放置在最合适的地方save floor space节约空间Versatile I/O and Communication System

11、通用通讯方式DeviceNetPanel Mounted Controller 面板式控制器 Controller modules without enclosure, to be mounted in any suitable enclosure by customer没有外壳的控制模块，可放置 在客户的任何控制柜内 Available for IRB 140, 340, 260, 1600, 2400以上型号机 器人适用Compact and fully in teg rated solution, e.g. for machine builders高度集成化的解决方 案，如可集成在机床内

12、ABK© ABB GroupMarch 9.20i9|SSde#Software Products 软件ABK© ABB GroupMarch 9.20i9|SSde23Operating System 操作系统一 RobotWareABK© ABB GroupMarch 9.20i9|SSde25 Based on VxWorks & .Net FrameWork 基于VxWorks 和.Net FrameWork Robust非常稳定 High performanee used by NASA in the equipments on Mars性能卓越

13、- VxWorks同时应用在太空总署的火 星探测设备的操作系统中 No viruses没有病毒ABK© ABB GroupMarch 9.20i9|SSde#ABK© ABB GroupMarch 9.20i9|SSde# From competitor manual:竞争对手：容易受到病毒攻击，下图来自竞争对手的手册中关于受到 病毒攻击时的处理方法If a virus is discovered during operabon, e.g. v/tiile accessing a Hoppy disk or network drrve,a corresponding vir

14、us warning es generated.If this happens, please start the Virus-Utilities program via the Windows Start menu. Open the Start menu using ttie ke» board shortcut *CTRL,* ,4ESC* and select the relevant program using th«e keys. Then press the Enter key.ABK© ABB GroupMarch 9.20i9|SSde# Mod

15、ern, high-level language 高级编程语言 Designed for end users 面向最终用户The RAPID Language 编程爲嘉rfM Structured结构化语言Shop floor language类似车间操作模式的语言结构 Customized instructions support支持自定义命令 Customer developed application support支持客户二次开发Error handling有错误处理功能 Interrupt handling有中断功能 Many powerful built-in functions许

16、多内置功能ABB的高级语言结构|S&de18IF r1 = 0 THEN GOTO L1CALL sub1十 GOTO L3<1: r1 = L2: CALL subSUBr1,1JIF r1 > 0 THEN GOTO L2L3:IF product = CAR THENMakeCar;ELSEFOR num FROM 1 TO 10 DO MakeBike;ENDFORENDIFCompetitor竞争对手使用的是低级语言RobotStudio-Online基于PC的操作软件 In stall and con figure the robot con troller t

17、o your needs根擁的需要安装和配置机器人的 扌空制器 Setup and download RobotWare systems 配豊和安装RobotWare Easy and con trolled cha nge of system parameters +分简便的吏改索统参数 Monitor I/O signals 监控I/O信号Basic RAPID editing基本编程语言编辑 Managing production data管理生产数据Record events记录事件 Backup and restore controller data备份禾口 恢复数据Remote A

18、ccess可远程接入© ABB GroupMarch 9.20i9|SSde27VirtualRobot Technology 虚拟机器人技术-RobotStudio VirtualRobot is an exact copy of the real controllerVirtualRobot是现实机器人控制器的精确拷贝 Robot programs and con figuration parameterscan easily be transferred between robots and PC 机器人VirtualRobot Technology p>rue Offl

19、ine SimulationABK© ABB GroupMarch 9.20i9|SSde#RobotStudio-完全离线仿真© ABB GroupMarch 9.20l9|SFlexPendant 示教器© ABB GroupMarch 9.20i9|SSde31© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#ABKABB Operator Concept The FlexPendant and RobotStudioOnline work together示教器和R0b0

20、tStudi05llne协同工作 Same accessibility of data on FlexPendant as on RobotStudioOn,ine 可同样操作控制器内数据 Select the optimal tool for each task不同的应用对象 RobotStudio°nime benefit examples: Remote access 远程介入 Overview (large screen) Text entry (keyboard)文本编辑 FlexPendant benefit examples:Portability便携式 Safety

21、features 安全性Jogging摇杆操作Position teaching 位置示教ABK© ABB GroupMarch 9.20i9|SWe23机器人示教器比较_ABBABB机器人示教器彩色、触摸屏设计（中、英文互换）三维操纵杆使用简易、方便、快捷-23132 IM.9.1«3U总上电 ”土灯（Sted 曲）18.2-26. 5K.2 -ai. 8工ft*标果.«ubjO. ” im9 a M2 1 3/iHStt.Ails I to $以人为本的设计， 告别繁复的按钮操作仿Windows操作界面会使用电脑的您，同样能轻易掌握操作FlexPendant

22、示教器 3D joystick (patented) 3D摇杆 Large colour touch screen 彩色大触摸屏 14 languages, including full Asian character support支持14国语言 User Authorization System, allowing different access levels for different user groups旬配豊不同的访间权限 Right and left-handed support支持左右手设置 Harsh environment protected恶劣环境防护Only 8 ha

23、rd keys (4 customizable)只有8个按钮(包括4个自定义按Competitors at least 30-40竞争对手至少有30-40个按钮ABK© ABB GroupMarch 9.20i9|SSde25Customizable User Interface 自定义用户界面 Ability to build custom applications with full use of graphics and controller information 可以开发客户 自定 义的应用界面 Not any more a programming unit only，bu

24、t also an operator panel!不在局限于编理功能, 可以作为操作面板使用 Offline development support支持离线开发xArcitec IRC5SchedulesSynergk: linesvec«5ion: 0.1 BuMB<Kkup and RestoreGfMFd Stop StoppedService FunctionsDESMAautomabong： (U IRob-Hr： M24 ZHU1cf41、lExtensive Process Support, Software & Hardware-专用应用 软件包A KI

25、* | MdriualUudnlblupJlUB WU J>rLlM_ XI >_l7Y«iArv_>»CbbV5>.) Stufjpcd f j uf J)(ypuud LULTF)xRutjulWj CQ Spot - StatusManualGuard stopMMT.SXIS.OOCSFVST W 0001996) Stopped (Sped !(MW»)System Slgnak三宴| AIM亟說爲25X5092。驚囂丽NoProgrc Siipcyr vision r checker water_su(Process statu

26、sEquipment:Gun 刚tals on/offGunlGun 2Gun 3Gun 4Gun 52-AC Control How signalsKRobot 1Robot 2Robot 3T.POS1区SetupTAFDisppme - Process SignalsT.MAINwe Sf o 5_06.(W73(SEVST-W 0002130)Running(3of4)(Speed 10(W»)ErrorSpeedingActiveViewCloset<_ PBjzbsb WndtwRobctWe D&»n$eEWABB开发各种专用的应用操作界面

27、69; ABB GroupMarch 9.20i9|SSde27ABK© ABB GroupMarch 9.20i9|SWe28Electronic Position Switches-Replacing mechanical switches替代机械开关 Fully integrated in cabinet完全集成在控制柜内 Maintenance free免维护 Increased flexibility柔性 Easier to set up安装配置简便 Easier to replace arobot in proauction更换机器人简便 Enabling more co

28、mpact mechanical units节省更多空间给其它机械单元© ABB GroupMarch 9.20i9|SSde29No more cams无需机械开关© ABB GroupMarch 9.20i9|SSde#SafeMove 一 Next Generation Robot Safety 下一代机器人安全系统 Enabling new lean cell concepts 新颖的精 益概念 More compact cells更精简的单元Enabling Human 一 Robot cooperation 使人 机协作成为现实© ABB GroupM

29、arch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#Safety Certified 安全认证!？ Who cares? You should!您应该关注！ UL 1740 and ISO 10218 are Robot Safety Standards机器人安全标准UL 1740 and ISO 10218 ABB robots are subject to in dependent inspections by certified bodies ABB 机器人拥有独 立认证

30、机构的认证 Most competitors do not have UL certificate 大多数竞争对手没有UL认证 Most competitors do only self assessment for ISO 10218大多数竞争对手只有ISO 10218的自我鉴定Intern ational Organization for StandardizationPickMaster 3&5拾料和堆垛大师 Ease of use software for Picking, Packing and Palletizing applications便捷的应用软件,应用于 拾料、装箱和堆垛 Flexible