ITALPRESSE TF无曲拐两板机课件

1、Innovative Developments and Technology Improvements in High Pressure Die CastingChina Die Casting Development Forum亚太地区压铸工业发展论坛亚太地区压铸工业发展论坛(Guangdong Modern International Exhibition Center Houjie, Dongguan)September 16th-17th, 2013Speaker: Mr. Maurizio Cordova演讲人：意特全球销售总监演讲人：意特全球销售总监Maurizio Cordova

2、先生先生Full Version Available on Request: maurizio.cordovaitalpresse.it Summary概述概述:-Technical compare between 2 and 3 platen die casting machine 两板机与三板机的技术比较- Latest advancements with Ceramic Cores for special shape castings 带陶瓷芯特殊形状铸件的最新发展Case studies and applications实例分析与应用实例分析与应用:-Structural and sa

3、fety automotive parts 汽车结构及安全部件- Full automation concept for Engine Blocks 发动机缸体全自动化- Transmission cases and complex geometry castings 变速箱及复杂铸件合模油缸 LALAEBBLA伸长率（mm）模具受力机器合模力设备总体尺寸机器长度机器锁模力Since 1969 ITALPRESSE, has developed and delivered hundreds of auto-cells, mainly with the automotive O.E.M. and

4、 Tier1. 从从1969年开始，年开始，ITALPRESSE 已经为汽车工业已经为汽车工业OEM和整车厂商制造生和整车厂商制造生产了数百套全自动压铸生产单元。产了数百套全自动压铸生产单元。In the next pages some case-histories showing complete cells where Italpresse as “one sole supplier” was in charge for the entire turn key project. 我们将在以下几个页面为您介绍我们将在以下几个页面为您介绍ITALPRSSE的实际交钥匙工程案例，并向您展示的实际

5、交钥匙工程案例，并向您展示ITALPRESSE “做一家独一无二的压铸机生产商做一家独一无二的压铸机生产商”的理念。的理念。TF MachineTF机器吨位1000 tonsCasting weight铸件重量 8 kilosDiecaster压铸厂商Customer最终客户800 mm400 mm Ceramic Cores for Special Shape Castings特殊形状铸件使用陶瓷镶件特殊形状铸件使用陶瓷镶件Challenge挑战挑战: High Pressure Diecasting using Ceramic Cores inStructural and High Int

6、egrity Parts在结构件和完整性要求更高的铸件压铸上使用陶瓷镶件在结构件和完整性要求更高的铸件压铸上使用陶瓷镶件Study, development and industrialization of an innovative high pressure diecasting process using ceramic lost cores to produce structural and high integrity complex shape parts在结构件和复杂形状完整性铸件的压铸上，一个革新是对陶瓷镶件使用的研究、发展和工业化Project Team项目团队成员项目团队成

7、员: Italpresse, University of Brescia, Lomopress, Costamp, Piq2Italpresse，布雷西亚大学，Lomopress，Costamp,Piq2Benefits优点优点:Final Part Cost Reduction: cheaper technology, no assembly.产品最终成本的减少：更便宜的工艺，无需组装Free Core Shapes Design: hollow and complex shapes are possible, even with undercut and secondary cavitie

8、s.自由镶件设计：使空心和复杂的形状成为可能，甚至可以使用切口和二级缩孔Excellent High Temperature Mechanical Properties: no deformation during casting and solidification even with low thickness cores.优秀的高温机械性能：在铸造和凝固过程当中不存在变形，甚至非常薄的镶件也具有这个性能Ceramic Cores for Special Shape Castings特殊形状铸件使用陶瓷镶件特殊形状铸件使用陶瓷镶件Benefits优点优点:No Gas Production

9、 During Casting: ceramic does not react to form gases when heated by molten aluminum在铸造过程当中没有气体产生：陶瓷在加热过程当中不会产生气体No Negative Effects on Alloy Corrosion Resistance: ceramic is the inert par excellence对金属耐蚀性不会产生负面影响：陶瓷是惰性的Closed shape casting: higher stiffness of parts封闭形状铸造：可以使铸件的刚度更高Ceramic Cores fo

10、r Special Shape Castings特殊形状铸件使用陶瓷镶件特殊形状铸件使用陶瓷镶件Benefits优点优点:Low Cost: both for raw material and processing equipment. 更低成本：无论是原料还是工艺设备更低成本：无论是原料还是工艺设备Environment Friendly: removed cores are an inert and can be reused in the process itself or in the civil building field .更好的环保性：惰性镶件具有可移除性，并且可以循坏使用更好

11、的环保性：惰性镶件具有可移除性，并且可以循坏使用Various Decoring Techniques: high pressure waterjet, sandblasting or other innovative processes according to core shape and complexity.更多样的除芯技术：可以使用高压水，振砂技术或者其他根据镶件形状和其复杂程度制定的去除工艺Ceramic Cores for Special Shape Castings特殊形状铸件使用陶瓷铸件特殊形状铸件使用陶瓷铸件The Project项目情况项目情况:LOMOPRESS on

12、IP Mid Size Machine: Development, engineering and production of a complex shape water intake manifold for automotive applications.LOMOPRESS 使用意特中型设备设计生产复杂形状铸件，并对其自动化应用进行研究工作COSTAMP on IP Large Size Machine: Development, reengineering and production of an automotive structural part.COSTAMP 使用意特大型设备设计

13、生产汽车结构件Ceramic Cores for Special Shape Castings特殊形状铸件使用陶瓷镶件特殊形状铸件使用陶瓷镶件Simulation: vIngate= 55 m/s; E = 4 GPa (Stiffness of shell sand core)Ceramic Cores Properties陶瓷镶件性能陶瓷镶件性能MaProf SAS: Project partner, carries the patent of the ceramic cores (PCT / IB2010 / 002918)MaProf SAS：项目合作伙伴，持有陶瓷镶件的专利（PCT/

14、IB2010/002918)Ceramic Cores for Special Shape Castings特殊形状铸件使用陶瓷镶件特殊形状铸件使用陶瓷镶件 Different Tests in Production在生产中进行测试在生产中进行测试 Die Casting Die压铸模具压铸模具Casting铸件铸件Finished parts最终产品最终产品Prototyping: One-Cylinder Engine Block原型测试：单缸发动机缸体原型测试：单缸发动机缸体 The Project项目情况项目情况:From ITALPRESSE: Diecasting Process, Automa