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1、 1-1McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.Supply Chain Logistics ManagementChapter 13: Warehousing 1-2McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bow

2、ersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.TYPE OF NEEDnTurn inventorynPromotional inventorynSpeculative inventorynCustom services and activitiesnSeasonal 1-3McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and C

3、ooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.NEW WAREHOUSES WILL BE: 1-4McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.PRODUCT CHARACTERISTICSnHandli

4、ng characteristicsnStorage characteristicsnSpeed of movementnFlexibility 1-5McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.ECONOMIC BENEFITS OF WAREHOUSINGnConsolidationnBreak-bulkn

5、AssortmentpCross dockingpMixingpAssemblynPostponementnStockpilingnReverse logistics 1-6McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.WAREHOUSE BENEFITSCONSOLIDATIONPlant APlant BPl

6、ant CConsolidation WarehousesCustomersA B C 1-7McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.WAREHOUSE BENEFITBREAK BULK OPERATIONPlant ABreak Bulk WarehouseCustomer ACustomer BCus

7、tomer C 1-8McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.WAREHOUSE BENEFITCross DockPlant APlant BPlant CDistribution CenterCustomer ACustomer BCustomer C 1-9McGraw-Hill/IrwinSuppl

8、y Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.TRADITIONAL HANDLINGnPalletizing, put away, storage, replenishment, selection and loading for shipmentnFood industry products handled up to 17 times in SC a

9、nd in DC 4.3 times 1-10McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.CROSS-DOCKINGnProducts received, selected, repackaged, loaded for shipment storagenEnabled by conveyors & sorta

10、tion equipmentnUsed with general merchandise & foodnFast moving products replenished using POS systemsnUsed in large (800K to 1,200K sq.ft.) DCs 1-11McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All r

11、ights reserved.C-D ResultsnInventory carrying costsnStorage & processing space nLogistics savings to product sales support 1-12McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.STUDY O

12、F C-D IN INDUSTRYnOnly 76% space of traditionalnOnly 57% of direct labornCase/hour increases Up to 75%nExcellent payback periods 1-13McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.W

13、AREHOUSING BENEFITSIN-TRANSIT MIXINGPlant APlant BPlant CWarehouse Transit Mixing PointProduct DCustomer WA-B-C-DCustomer XA-B-C-DCustomer YA-B-CCustomer ZA-B 1-14McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Compani

14、es, Inc. All rights reserved.WAREHOUSING BENEFITSMANUFACTURING SUPPORTVendor AVendor BVendor CManufacturing WarehouseAssembly Plant 1-15McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserve

15、d.SERVICE BENEFITS OF WAREHOUSINGnSpot stock (定点储存)nFull line stocking(全产品线存储)nValue-added service (增值服务) 1-16McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.WAREHOUSING ALTERNATIVES

16、nOptionsPrivatePublicContractOthernSelect warehousing option with best strategic fit 1-17McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.SHARE OF WAREHOUSE BUSINESS 1-18McGraw-Hill/I

17、rwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.DECISION FACTORSnStrategynType of neednInformation systemnControlnProduct characteristicsnCulture 1-19McGraw-Hill/IrwinSupply Chain Logistics Manag

18、ement, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.STRATEGYnFull linenCentralized postponementnUtilization of current capacity and resourcesnSegment focused 1-20McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bo

19、wersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.DIFFERENTIATIONCONTRACT VS. PUBLICnProductivity sharingnBusiness relationshipsnReal estate arrangementsnPricing agreements 1-21McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox,

20、 Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.USE OF ALTERNATIVES(Percent of Facilities)Type of Firm Private Public Contract Grocery 28 58 14 Drug/HC 65 30 5 Chemical 49 42 9 Automotive 84 9 7 Electronics 84 7 9 Consumer Goods 57 38 5 1-22McGraw-Hill/Irwin

21、Supply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.WHO USES THE MOST FACILITIES?Type of Company Number of Facilities Grocery 14 Drugs/Healthcare 8 Chemical 25 Automotive 6 Electronics 8 Consumer Goods 5

22、 1-23McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.Warehouse OperationnReceivingnIn-storage handlingnShipping 1-24McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition.

23、 Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.RecievingnLift trucknPallets nConveyor 1-25McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights

24、reserved.In-storage handlingnTransfernOrder selectionreceiving areastorage areastorage areaselection areaselection area shipping area 1-26McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reser

25、ved.Shipping nOrder verificationnLoading 1-27McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.StoragenActive storage pQuick movementpFlexibilitynExtended storagepSeasonal itemspProduc

26、tion conditioning (ripen bananas)pPerchasement discount 1-28McGraw-Hill/IrwinSupply Chain Logistics Management, First Edition. Bowersox, Closs, and Cooper. Copyright 2002 by The McGraw-Hill Companies, Inc. All rights reserved.Warehouse PlanningnSite SelectionnDesignnProduct-mix analysisnFuture expansionnMaterial handling considerationnLayoutnSizing 1-29McGraw-Hill/IrwinSupply Chain Logistics Manage

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