卸船机及桥吊制造及安装流程及质量控制计划表

1、通用桥吊（卸船机）制造及安装流程及质量控制计划表the main process quality control plan for sts cranes报 验 项 目 名 称item报 验 计 划 和 内 容inspection plan and contenthlmpqc监理,用户代表the third party and user representative备 注钢材 material钢板、型钢steel plate and shape steel钢板预取样（试验）steel sampled making(steel material test)p+qc钢材复验合格、表面质量、材质跟踪、

2、坡口等steel material inspection again to up to grade, surface quality, material trace, bevel 钢板预处理steel pretreatmentp+qc数控下料 nc p+qc+r拼板 tacking platep+qc+r结构structure箱体结构box structure前、后大梁boom and girder三面成形装配报验3-sides of box assembledp+qc探伤报告、尺寸报告、材质跟踪表ndt, dimension, material trace三面成形焊接后报验3-sides o

3、f box weldedp+qch铰点装配报验fit of hinges boom and bridge girderp+qc有关箱体封板前报验.before closing of sealed box .p+qc梁的拱度、旁弯、平整度camber, bend, and flatnessp+qc四面成形装配报验box structure assembledp+qc四面成形整体报验box structure finishedp+qch横梁、立柱、联接梁、梯形架箱体。portal beam, leg, link beam, and box of pylon三面/四面成形装配报验,管子封板前报验（梯

4、形架箱体）3-sides/box structure assembled, before pipe closing (box structure of pylon)p+qc探伤报告、尺寸报告、材质跟踪表ndt, dimension, and material trace四面成形整体报验box structure finishedp+qch立柱内直梯报验ladder in the legp+qc结构框架frame机房底盘m.h. base底架装配报验base structure assembledp+qc探伤报告、尺寸报告、材质跟踪表ndt, dimension report and mater

5、ial trace底架整体报验base structure weldedp+qch电缆槽封板报验before cable tray plate closedp+qc小车架trolley frame箱梁三面成形焊后报验3-sides weldedp+qc封箱焊后，及主结构装配报验box closed and welded, main structure assembledp+qc整体完工报验notification at completely finishedp+qch围 棚、司机室、俯仰室、理货室shadeof m.h.,operators cabin, boom operators cabi

6、n, checkers room框架焊后报验after structure frame have been weldedpqc探伤报告、尺寸报告、材质跟踪表ndt, dimension report and material trace整体完工报验notification at completely finishedpqch拉杆系统stay bar sys.工字钢h steel焊前装配报验h-beam assembled pqc探伤报告、尺寸报告、材质跟踪表ndt, dimension report and material trace焊后整体报验final check after weldi

7、ngpqch小 件small pieces焊后整体完工报验notification at completely finishedpqc拼装assembling海、陆侧门框water side and land side frame焊前拼装报验structure assembledpqc探伤报告（ut/mt）尺寸报告ut/mtreport and dimension report整体完工报验final check pqch左右侧门框left and right frame联系横梁link beam焊前拼装报验structure assembled pqc探伤报告（ut/rt）尺寸报告ut/mt

8、report and dimension report整体完工报验final checkpqch门框斜撑diagonal bar水平撑杆horizontal bar焊后封板前报验before assembling closed platepqc探伤报告（mt）密试报告mt report and air-tightness report封板后气密性试验air-tightness testpqch拼装assembling后大梁与上横梁girder +portal beam拼装节点assembling joint焊前拼装报验structure assembledpqc探伤报告（ut/mt）尺寸报告u

9、t/mt report and dimension report整体完工报验final checkpqch水平撑horizontal bar焊后封板前报验before assembling closed platepqc探伤报告（mt）密试报告mt report and air-tightness report封板后气密性试验air-tightness testpqch梯形架拼装pylon structure管子封板前报验before pipe closedpqc探伤报告（ut/mt）密试报告尺寸报告ut/mt, air-tightness, and dimension report封板后气密

10、性试验air-tightness test after pipe closed and weldedpqc整体完工报验final checkpqch后撑杆back stay bar焊后封板前报验before assembling closing platepqc探伤报告（mt）密试报告mt report and air-tightness report封板后气密性试验air-tightness test after closing plate weldedpqch1箱体内三面成形焊缝除锈涂漆前的报验interior surface of box structure: assembling an

11、d welding of 3-sides of box finishedpqc 涂装painting2箱体内四面成形焊缝除锈涂漆前的报验interior surface of box structure: assembling and welding of box finishedpqc3构件冲砂、底漆前的报验surface preparation before blasting and applying paintpqch4箱体内底漆前的报验surface preparation before applying primer for interior surface of box struc

12、turepqch5箱体内中层漆前的报验（注：有面漆的还要提请报验）surface preparation before applying middle coat paint for interior surface of box structure (note: including final coat, if specification required)pqc6构件外表中层漆前的报验surface preparation before applying middle coat for exterior surface of structurepqc7构件外表面漆前的报验surface pr

13、eparation before applying final paint of exterior surface of structurepqch8油漆车间内的小件每道油漆必须提请质检报验before applying each coat of paint for small pieces in painting workshoppqc9其余小件的涂装采取巡查或抽查applying painting of other small pieces will routine check or pot check.pqc+r1机房内机构排装alignment of main drives主起升机构（

14、初排）rough alignment of main hoist drivepqc主起升机构（精排）final alignment of main hoist drivepqch俯仰机构（初排）rough alignment of boom drive pqc俯仰机构（精排）final alignment of boom drivepqch排装assembly小车牵引机构（初排）rough alignment of main of trolley drivepqc小车牵引机构（精排）final alignment of trolley drivepqch2前、后大梁装配（铰点） fit of

15、hinges of boom and girderpqc3主小车main trolleypqc小车轮装配报验fit of trolley wheelspqch分离小车机构（底座焊前报验、排装报验）separate trolley mechanism (before base support welding and alignment)pqc小车轨距rail gauge of trolley motionpqc4托架小车catenary trolley滑轮、托辊定位尺寸position dimension of sheaves and rollers bracketspqc车轮装配报验wheel

16、 assemblypqc5防挂舱装置（支架定位后焊前报验）anti-snag bracket fitting-up welding after positionedpqch6大车gantry motion车轮装配报验wheel assemblypqc轨距等rail gauge and so onpqc7维修行车maintenance crane行车大车车轮装配gantry wheel assemblypqc行车小车轨距trolley rail gauge pqc8高强度螺栓（大于m22，10.9级的螺栓）tightening of high strength bolt (more than m

17、22, 10.9 grade)pqch9卷筒成形装配焊前报验wire rope drum shaped and to be assembled welding pqc卷筒钢结构完工报验drum structure final checkpqch卷筒震动时效处理drum v.s.r.pqc加工后尺寸报验dimension check after machiningpqch硬度hardness pqch静平衡static balancepqc10液压系统hydraulic systempqc11电梯各种试验test of elevatorpqch电装electric assembly1电气配套件进

18、货检验imported electric spare parts checkpqc2电气工艺施工（包括电气支架定位、电气开孔等）electric technics fabrication(including support position and opening hole)pqc3托架排装（包括电缆槽、托架排装等）support assembly(including cable tray, and support assembly)pqc4排管（管路的敷设）pipe lay outpqc5电气件定位、安装（电气控制屏、变压器、高压柜等）electric parts position, ere

19、ction(electric control wall, transformer, high voltage box )pqc6整机电缆敷设（高压电缆敷设、包括拖令电缆敷设）whole crane cable lay-out(including hv cable, and catenary cable lay-out)pqc7接线（接线箱、控制屏、电气设备、电气元件等内接线）wire connection(connection box, control wall, electric equipment, electric elements inside connection)pqc8测试（电气

20、件的绝缘测试、维修插座接线极性的准确性）commissioning or testing (electric elements insulated test, polar veracity of maintenance electrical outlet)pqc9发运前部位报验（包括元件表面的清洁、电缆槽内清洁）element check before delivery(including surface cleaning, and inside cable tray cleaning)pqc测试test1润滑检查lubrication inspectionpqc2结构调整（包括大梁对中）st

21、ructure adjustment (including boom and bridge girder alignment) pqc3机械调整 mechanism adjustment pqc4紧停/限位开关/互锁、连锁emergent stop/limit switch/interlock, chain lockpqc5制动器制动力矩、摩擦片间隙brake measurement, gap of frictionpqc6功能试车 shop test( commissioning) pqch7拉杆应力测试link bar tension testpqch控制类型：control type:p

22、执行performance t调试 test r常规巡查routine checkqc质量控制点- 质检报验，质检员确认后，方可进入下道工序。qc=quality control point, that means notification sheet should be submitted, checked and confirmed by qc inspector, then the work can be proceeded.h停止报验点- 有关检验方,口头或书面同意后，工作方可继续h=hold point, that means work may only proceed when v

23、erbal or written approval is given by the appropriate inspection authority.通用版本：01general edition: 01编制：compiled by:批准：approved by:注：1.验收标准参考图纸及标书要求。note1:inspection criteria according to relevant drawings and inspecifiaction2.本质量主要控制计划作为海隆基地质检部各项目桥吊向监理/用户方提交报验的准则。监理方如需按不同桥吊的要求，对报验项目作必要的增减，应经质检部和生产部

24、门共同协商后定。如协商不妥由公司质检公司召集再协商。note 2:the“main process quality control plan” which is compiled by hailong qc department, is the rule submitted to the third party or user representative for different crane project. per to different project requirements, if the third party or user representative need incre

25、ase or decrease necessary items inspection based on this rule, they should negotiate and discuss firstly it with quality control department and fabrication department accordingly. after that, conclusion could be received. if the third party or user representative could not get agreement with the abo

26、ve-mentioned two departments, then we will turn to quality assurance department of head office to debate and negotiate the plan with you again.3.日常报验；由各钢构部按关于钢构部构件报验程序的规定提交报验单，通知监理或用户代表参加报验，监理或用户代表应准时履行报验。note 3:daily inspection: every steel structure department should submit the inspection informat

27、ion sheet according to then inform the third party or user representative to check item, and they should check the item on time.4.一般情况“报验单”应在报验前一天（下班前）提交监理或用户方代表。在个别应急情况下，此“报验单”应在当天上班前提交监理或用户方代表。下午的报验可在12点前提交。note 4:generaly speaking “inspection information sheet” should be submitted to the third pa

28、rty or user representative one day in advance (before work is over). in the very few urgent situations, the information sheet might be presented to the third party or user representative before work of the day. the information sheet to be checked in the afternoon could be presented before 12 oclock at noon.5.临时推迟或取消报验的，各钢构部应迅速通知监理或用户方代表。note 5:the temporary postponed or canceled check information, if