instruction-pg-system-sppc-release--02-08-zjf资料讲解.doc

1、PG System Instruction 001系统产品类规范001Management of SPPCSPPC 管理MODIFICATIONS 变更记录IndexDateDesignation102/2011release23FOR DISTRIBUTIONPG System R&D NetworkPG System SQAPG System QualityPG R&D networkPG Purchasing project networkPG Project DirectorFOR APPROVALWritten byVerified byApproved byNAMEO RoyP C

2、outeretA MigneFUNCTIONRaise ManagerPG System QualityPG System R&D directorDirectorSIGNATUREComputerizedComputerizedComputerizedSUMMARY1-PURPOSE OF THE PROCEDURE3程序目的2-APPLICABILITY3应用范围3-REFERENCE DOCUMENTS3参考文件4-DEFINITIONS3定义5-SPPC IDENTIFICATION & FMEA MANAGEMENT特殊特性标识和 FMEA 管理36-SEVERITY RANKING

3、 GRID5严重度等级7-Mandatory GENERIC SPPC LISTS PER PRODUCT FAMILY产品系列通用的 SPPC 强制项清单68-RECORDING FILING / DESTRUCTION记录 /保存期68-APPENDICES6附录9-1 FB1 generic SPPC list (under building)一代平刮片通用的SPPC 清单9-2 FB2 generic SPPC list (under building)二代平刮片通用的SPPC 清单9-3 Pin Blade generic SPPC list (under building)销钉式刮

4、片通用特殊特性清单9-4 arm generic SPPC list (under building)刮杆类通用特殊特性清单9-5 Linkage generic SPPC list (under building)传动杆类通用特殊特性清单1-PURPOSE OF THE INSTRUCTION程序目的 :Main objectives of the instruction is to define rules specific to Visibility PG system that are in addition to the Group SPPC procedure GSI-RD-H01

5、-035-A09作为集团公司SPPC 程序（GSI-RD-H01-035-A09）附加部分定义的补充(VS 的特殊特性规则)。- Severity ranking grid per product family- 系列零件的严重度等级。- Functional characteristics identification (white diamond)- 功能特性标识（白色 菱形）Nota this instruction cancel and replace VWS BP121 and BP123 注：本规范取代 VWS BP121 和 BP123 。2-APPLICABILITY应用范围

6、:This procedure applies to the complete Visibility PG system organization 本程序适用于可视系统产品- P2, P1, P0 项目- PG, sites 产品类，工厂All projects under development (phase 0, 1, 2) at Instruction release date must apply this PG instruction Retroactive application to be decided case per case by the manufacturing /

7、development sites自本程序发布日，工厂和开发组织在所有项目开发(阶段 0, 1, 2) 中必须按本程序执行。生产和开发工厂可以决定追溯性的应用3-REFERENCE DOCUMENTS参考文件 :This Document takes into account the following requirements (including but not limited to):本程序参照了下面文件的要求（要求但不限于）：International specifications国际标准 :CIP不断技术革新手册PM Handbook项目管理手册V5000 CIV5000 技术革新V

8、aleo Group instruction法雷奥集团程序Valeo SPPC tracking sheet法雷奥 SPPC跟踪表ISO TS 16 949Current Edition当前版本Current Edition当前版本FMEA mandatory itemFMEA 强制项GSI-RD-H01-035-A09GST-RD-H01-0000-151-A034-DEFINITIONS:see Valeo Group instruction见法雷奥集团程序GSI-RD-H01-035-A095-SPPC identification and FMEA management特殊特性标识和

9、FMEA 管理SPPC for severity 10 to 8 are identified and managed according to Group procedure GSI-RD-H01-035-A09特殊特性严重度为10-8 的标识和管理参见集团程序GSI-RD-H01-035-A09。nota : So far, System PG is only concerned by Regulation SPPC (no safety regulation)注：目前为止，系统产品类只关注法规特殊特性（无安全法规特性）In addition some functional charact

10、eristics can be identified / managed specifically for System PG Visibility according to rules below另外，系统产品类一些功能特性的标识和管理按下面原则：SSPPC symbol符号7 Functional characteristic功能特性FComments on SPPCsymbol备注Specific to VisibilityPG system 系统产品类专用Nota :Rare SPPCs tracked by Valeo Group regarding deployment,Fwher

11、easdeployment is managed by System PG注：按集团要求跟踪，F产品集团系统负责开展。R6- Severity Ranking Grid严重度等级:System PGGroup procedureRANK 系统集团程序产品类等级10 very high severity ranking when a potential failure mode affect safe vehicle operation and /or involves non compliance with government regulationwithout explicit warni

12、ng潜在失效模式影响了汽车的安全运行，或者包含不符合政府法规的情形，失效发生时无预警。Severity forSeverity forDFMEA 严重度PFMEA 严重度None compliancyNoneto regulationcompliancy to不符合法规要求regulation不符合法规要求Arm & Blade & Linkage Front application rules 刮杆、刮片、传动杆总成前窗应用原则* None respect of wiped areas不符合刮刷区域要求。* Cutting angles* None respect of BRS list不符

13、合 BRS 清单。* non respect of speed separationArm & Blade & Linkage Rear application rules 刮杆、刮片、传动杆总成后窗应用原则* Cutting angles* None respect of BRS list不符合 BRS 清单。9-8Very high severity ranking when aRecall riskRecall risk* Blade loss* Blade loss对用户、操作工有轻微影响。Warranty issue or customer return 三包问题或客户退货poten

14、tial failure mode affects safe vehicle operation and/or involves non compliance with government regulation with explicit warning (explicit warning means that such warning mechanism is specifically designed into product). Able to stop the vehicle without accidents 潜在失效模式影响了汽车的安全运行，或者包含不符合政府法规的情形，失效发生

15、时警有（预警是指产品设计了报警机构）。能停止车辆不发生事故。Vehicle/item inoperable (loss ofprimary function during operation)车辆无法运行，基本功能丧失Reduced level of performance or loss of primary function without affecting safe operation of the vehicle. Exists 功能下降或基本功能丧失，但不影响车辆安全运行。召回风险 召回风险刮片脱落刮片脱落* linkage pop off* Arm & blade breakag

16、e传动杆脱落刮杆 & 刮片破裂* Arm loss* Arm loss刮杆脱落刮杆脱落* Arm & blade breakage刮杆 &刮片破裂7 Vehicle/item operable but at reduced level of performance.Degradation of the performances resulting in the interruption of the function.车辆可以运行，但功能下降或功能中断。A product may have to be sorted and aportion (less than 100%) scrapped,

17、 orvehicle/item repaired in repairdepartment with a repair time betweena half-hour and an hour.产品挑选和部分报废，或半小时至1 小时返修。Warranty issue or customer return or high level of scrap三包问题或客户退货或大批量报废* none compliant wiping* none compliant wipingquality (none wiped areas,quality (none wipedsteaks, rubber shrink

18、age )areas, steaks, rubber不符合刮净度要求（漏刮，shrinkage ) )不符合刮净度要求水线，胶条收缩* noise (reversal &刮，水线，胶条收缩 )transient)* noise (reversal &嗓音（&异翻响）转transient)* chattering嗓音（&异翻响）转异响* vehicle assy impossible* interference with vehicle(blade connector, )(A Pillar, )不能安装到车辆上与车辆有干涉* vehicle assy impossible(blade conn

19、ector, armfixation onto shaft, bracketassy onto vehicle body )不能安装到车辆上5Vehicle/item operable, butPartial lost ofComfort/Convenience item(s) operablefunction with lowat a reduced level of performance.disturbance of end车辆可以运行，但舒适、便捷功能下user降。部分功能丧失，轻微影响用户。3Fit & Finish/Squeak & Rattle itemMinordoes not

20、 conform (appearance ordissatisfaction ofaudible noise).end user / carmanufacturerDefect noticed by many customers (about 50%).有外观，可听噪音，汽车操作项目上的问题，并被许多顾客(50%) 察觉到。Minor degradation of the performancesresulting in an occasional nuisance.轻微功能下降，1No discernible effect.No disturbance of没有可识别的影响。end user

21、对用户无影响。Process flow disturbance 影响流程Minor processflowdisturbance 对流程有轻微影响。No processflowdisturbance对流程无影响。* Bad wiping quality after* Bad wiping quality aftertime (rubber wear)time (rubber wear)使用后刮净度差使用后刮净度差* abnormal free play* abnormal free play工作不正常工作不正常* Difficult Blade change* Difficult Blade

22、change刮片更换困难刮片更换困难7 MANDATORY GENERIC SPPC LISTS PER PRODUCT FAMILY产品系列强制特殊特性清单The generic SPPC lists (Done by R&D) are available in Annex and are mandatory for P1 and P0. They can be enrich based on P1/P0 project analysis with above rules or depending of Customer request系列零件特殊特性清单（ R&D 制定）见附件， P1 和 P0 项目必须强制采用，该清单将会根据 P1/P0 项目按以上原则分析的结果和客户要求进行完善。Respect of Generic SPPC list is checked during Design Reviews 设计评审时检查 SPPC 清单的遵照情况。Regulati