工艺管道配管手册(20210201084452)

1、工艺管道配管手册 编制说明 本工艺管道配管手册适用于 塔河技术改造项目的延迟焦化装置、硫磺回收装置、制氢装置、汽柴 油加氢精制装置、工厂管网共5 部分的工艺管道施工。目的是为了使管道安装人员尽快熟悉图纸上 的各种代号，正确使用材料，严格按设计图纸进行施工，防止用错用乱材料。本配管手册包括以下内容:一、线号说明 1二、工艺介质代号2三、管道符号说明 3四、焊条焊丝选用表及焊丝色标5五、工程材料色标表6六、设备代号说明7七、临时垫片使用说明8八、管道材质分布图9九、各装置的工艺管道分区图10十、管子管件壁厚对照15十一、管道等级代号 19十二、螺栓选用表 23十三、常用管件尺寸表2642、工艺介质

2、代号（表1-4 ）代号工艺介质代号工艺介质P工艺物料FW新鲜水MS中压蒸汽PW净化水LSI.OMPa蒸汽CW循环冷水HS高压蒸汽HW循环热水CH磷酸三钠溶液NC不凝气H氢气HO导热油PA非净化风SC蒸汽凝液水IA净化风SG酸性水FG燃料气OG干气/废气/烧焦气FLG放火炬气NH液氨WW污水CS碱OWW含油污水FO燃料油DSW除盐水FSO冲洗油BFW锅炉给水LSO轻污油SW生活水HSO重污油SWW含硫污水LUO润滑油SOW酸性水LPG液化石油气S液硫CC切焦水NN氮气AW氨水四、管道焊条焊丝选用表及焊丝色标序号管道材质焊丝种类焊条种类焊丝色标色标标识位置120#JG-50J426 J427不涂色

3、220RJG-50J426 J427不涂色320GJG-50J426 J427不涂色4A106JG-50J426 J427不涂色5Q238B+ZnJG-50J426 J427不涂色60Cr18Ni9ER308E308-16绿色焊丝的一端7316LER316E316L-16蓝色焊丝的一端815CrMoTGS-1CMR307B红色焊丝的一端915CrMoGTGS-1CMR307B红色焊丝的一端101Cr9MoTGS-9CMCM-9紫色焊丝的一端11TP321LTGS-347RNY-347黄色焊丝的一端121Cr5MoH1Cr5MoR507黑色焊丝的一端13UNS N8811ERNiCrMo-3EN

4、iCrMo-3白色焊丝的一端五、工程材料色标戶口材料名称材质色标内容备注序号标识颜色标识部位标识尺寸1管子、管件20#不涂色2管子、管件20G白色一侧通长*25mm宽3管子、管件20R白色+蓝色一侧通长*25mm宽4管子、管件A106白色+紫色一侧通长*25mm宽5管子、管件15CrMoG紫色一侧通长*25mm宽6管子、管件15CrMo桔红色一侧通长*25mm宽7管子、管件1Cr5Mo紫色+桔红色一侧通长*25mm宽8管子、管件1Cr9Mo紫色+黑色一侧通长*25mm宽9管子、管件0Cr18Ni9蓝色一侧通长*25mm宽10管子、管件TP316L蓝色+绿色一侧通长*25mm宽11管子、管件TP

5、321蓝色+黑色一侧通长*25mm宽12法兰、锻造管件20#不涂色13法兰、锻造管件Q235+ Zn不涂色14法兰、锻造管件Q345白色+红色一侧通长*25mm宽15法兰、锻造管件A105白色+紫色一侧通长*25mm宽16法兰、锻造管件09Mn 2VDR白色+蓝色一侧通长*25mm宽17法兰、锻造管件0Cr19Ni9蓝色+红色一侧通长*25mm宽18法兰、锻造管件0Cr18Ni9蓝色一侧通长*25mm宽19法兰、锻造管件F321蓝色+黑色一侧通长*25mm宽20法兰、锻造管件15CrMo桔红色一侧通长*25mm宽21法兰、锻造管件1Cr5Mo紫色一侧通长*25mm宽22螺栓40MnB黄色一端全

6、部数量23螺栓35CrMoA蓝色一端全部数量24螺栓35CrMoVA绿色一端全部数量25螺栓25Cr2MoVA白色一端全部数量26螺栓1Cr5Mo黑色一端全部数量27螺栓40MnVB红色一端全部数量六、设备代号说明代号设备类型代号设备类型F加热炉T塔R反应器E冷换设备A空冷器V容器C压缩机、鼓风机、引风机P泵FI过滤器EJ喷射器FT阻火器SL消音器SC取样冷却器MI净态混合器SV安全阀RO限流孔板S烟囱七、临时垫片说明 临时垫片将用于临时组装、压力试验、配管的清洗和吹扫。在试运转之前，所有的临时垫 片都要更换成正式垫片。临时垫片的放入部位：（1）临时组装的短管或部件A ：临时过滤器B :孔板的

7、定位距板C:临时短管（2）在配管的试验和吹扫时拆下的在线仪表A :控制阀B:流量计C:液位计D:压力表E:分析仪F:其他（3）在进行配管试验和冲洗时拆掉配管组件或者是安装盲板的部位A :安全阀B:防爆膜C:其他（4）在进行配管试验和吹扫时安装盲板的法兰连接部位（如机泵出入口的法兰等） 。 为了在把临时垫片安装到管线上之后 ,能够对其进行识别 ,在临时垫片的外导向环的外侧表 面，全部进行颜色标记，颜色为红色，或者将临时垫片留一尾巴。十、管子壁厚对照表1、奥氏体不锈钢无缝钢管尺寸和理论质量（SH3405-96）公称直径DN外径mm壁厚及理论质量SCH5SSCH10SSCH20SSCH40SSCH8

8、0SmmKg/mmmKg/mmmKg/mmmKg/mmmKg/m10171.20.471.6m0.622.0m0.752.50.913.21.1115221.60.822.01.002.51.223.01.434.01.8020271.61.022.01.252.51.533.01.804.02.3025341.61.302.82.193.02.333.52.674.53.32（32）421.61.622.82.753.02.933.53.375.04.6340481.61.862.83.173.03.384.04.415.05.3850601.62.342.84.013.54.954.05.

9、615.57.50（65）762.03.703.05.483.56.355.08.897.012.0980892.04.363.06.464.08.515.511.507.515.301001142.05.613.08.334.011.016.016.228.522.45（125）1402.89.623.511.965.016.906.521.729.531.031501682.811.583.514.415.020.407.028.2111.43.232002192.815.154.021.536.534.578.042.25他67.032502733.523.614.026.936.543

10、.369.562.6615.96.873003254.032.134.536.106.551.829.575.0219.131.063503564.035.245.043.9304004064.545.225.050.18注：公称壁厚超过 SCH80s的不锈钢管按（碳素钢、合金钢无缝钢管）的标准查得。公称直径DN外径壁厚及理论质量mmSCH20SCH30SCH40SCH60SCH80SCH100SCH120SCH140SCH160XXSmmKg/mmmKg/mmmKg/mmmKg/mmmKg/mmmKg/mmmKg/mmmKg/mmmKg/mmmKg/m15223.01.414.01.785.

11、02.107.52.6820273.01.784.02.275.52.928.03.7525343.52.634.53.276.54.419.05.5532423.53.335.04.566.55.6910.07.8940484.04.345.05.307.07.0810.09.3750603.54.884.05.525.06.785.57.397.09.158.510.7911.013.2965764.57.935.08.756.010.367.011.918.013.429.515.5814.021.4080894.59.385.511.336.513.227.515.079.017.76

12、10.021.1615.027.371001145.013.446.015.987.018.478.522.1111.027.9414.034.5217.040.661251405.016.556.521.408.026.049.530.5713.040.7116.048.9319.056.691501685.520.046.525.897.027.799.537.1311.042.5914.053.1718.066.5822.079.212002196.534.067.036.608.041.6310.051.5413.066.041575.4618.089.2220.098.1524.01

13、15.4123.0111.172502736.542.728.052.289.561.7313.083.3515.095.4318113.1922.0136.1725.0152.8928.0169.1725.0152.893003256.551.058.566.3410.077.6814.0107.3717.0129.1222164.3825.0184.9528.0205.0734.0244.0026.0191.713503568.068.659.581.1711.093.5815.0126.1419.0157.9024196.4928.0226.4832.0255.6736.0284.084

14、004068.078.529.592.8913.0125.9917.0163.0822.0208.3326243.6432.0295.1336.0328.4740.0361.024504578.088.5811120.9814.0152.9419.0205.2224.0256.2730315.8935.0364.2340.0411.3345.0457.205005089.5116.7813158.6915.0182.3620.0240.6826.0309.0432375.6238.0440.4345.0513.7950.0564.715505599.5128.7313175.0417.0227

15、.2222.0291.3828.0366.6435452.2642.0535.4748.0604.8654.0672.483、奥氏体不锈钢焊接钢管的尺寸和理论质量(SH3405-96)公称直径DN外径mm公称壁厚mm2.02.53.03.54.04.55.06.07.08.09.010.011.012.0理论质量kg/m80894.365.416.467.498.519.5210.5112.4614.3616.221001145.616.988.339.6811.0112.3313.6416.2218.7521.2323.651251408.6010.2911.9613.6215.2616.9

16、020.1223.3026.4329.5132.5415016810.3612.3914.4116.4218.4220.4024.3328.2132.0435.8239.5543.2320021913.5516.2218.8821.5324.1626.7831.9937.1442.2547.3152.3157.2762.1825027323.6126.9330.2433.5440.1046.6153.0659.4765.8372.1478.3930032532.1435.1040.0547.9155.7263.4871.1978.8486.4594.0135035635.2439.5943.9

17、352.5661.1569.6878.1786.6094.99103.3240040640.2545.2250.1860.0769.9179.7089.4399.12108.75118.3445045745.3550.9756.5767.7378.8489.91100.92111.88122.80133.6650050856.7162.9575.3987.78100.12112.41124.65136.84148.9855055969.3383.0596.72110.33123.90137.41150.88164.3060061075.7290.71105.65120.54135.39150.

18、18164.92179.6165066098.22114.41130.56146.65162.69178.69194.63700711105.87123.35140.77158.14175.46192.73209.95750762132.28150.98169.63188.22206.77225.27800813141.22161.19181.12200.99220.81240.59850864171.40192.61213.76234.86255.91900914181.42203.87226.27248.62270.9210001016201.84226.85251.80276.71301

19、.564、碳素钢、合金钢无缝钢管钢管的尺寸和理论质量(SH3405-96)公称直径DN外径mm公称壁厚mm4.05.06.07.08.09.010.011.012.013.014.015.016.018.0理论质量kg/m15016816.1820.1023.9727.7931.5635.2938.9620021921.2126.3931.5236.6041.6346.6151.5425027326.5333.0439.5145.9252.2858.5964.8671.0777.2483.3530032539.4647.2054.8962.5470.1377.6885.1892.62100.0

20、2107.3735035651.7960.2468.6577.0185.3293.58101.80109.96118.07126.1440040659.1868.8878.5288.1197.65107.15116.59125.99135.33144.6345045766.7377.6888.5899.43110.23120.98131.68142.34152.94163.50174.0050050874.2886.4898.64110.75122.81134.82146.78158.69170.55182.36194.1255055981.8295.29108.70122.07135.381

21、48.65161.87175.04188.16201.22214.2560061089.37104.09118.76133.39147.96162.48176.96191.39205.76220.09234.3765066096.77112.72128.63144.48160.29176.05191.76207.42223.03238.59254.10700711104.31121.52138.69155.80172.87189.88206.85223.76240.63257.45274.22750762130.33148.75167.12185.44203.72221.94240.11258

22、.24276.32294.34800813139.13158.81178.44198.02217.55237.04256.46275.84295.18314.46850864168.87189.76210.60231.38252.12272.81293.85314.05334.59900914178.74200.86222.93244.95266.92288.84310.72332.54354.3110001016188.80212.17235.50258.78282.01350.19328.32351.41374.4411001118198.86223.49248.08272.62297.1

23、0321.54345.93370.27394.5612001220273.23300.28327.29354.24381.14408.00434.8113001321298.39327.95357.47386.94416.36445.73475.05533.54注：钢管的每米理论质量可按下列公式计算：M=0.02466*壁厚*(外径一壁厚)M: kg/m 外径：mm 壁厚：mm1一、管道等级代号（表1-3）管道 等级号公称压力设计条件腐蚀 余量mm应力 消除管子使用范围MPa21b/in密封面压力MPa温度CDN材质2A12.0150-RF1.0600-15-50Q235B+Zn净化空气80-

24、20020新鲜水、生活水2A52.0150-RF 11.02501.6-154020r空气50-50020600-900Q235B1000-1400Q235B1600-2000Q235B2B12.0150-RF1.2-5-1001.6-15-4020非净化空气50-50020工业用水600-900Q235B新鲜水1000-1200Q235B2B22.0150-RF1.21501.6-15-4020除氧水消防水50-50020脱盐水（60度以下）2B32.0150-RF1.01841.6-15-4020r低压饱和蒸汽凝液50-500202B42.0150-RF1.22001.6-15-4020火

25、炬燃料气50-12520燃料油150-50020低压氮气600-80020R2B52.0150-RF0.83501.6-15-12520:油品150-50020油气600-70020R700-80020R2B62.0150-RF0.83503.2*215-10020油品125-35020油气（含腐蚀性介质）400-50020600-90020R2B72.0150-RF1.22001.6*415-12520氢气150-50020氢气+油气600-80020R2B152.0150-RF1.02503.2*215-10020液硫0.8350125-35020尾气（含夹套管）400-500203B25

26、.0300-RF1.32701.6-15-4020低压过热蒸汽0-12520150-500203B35.0300-RF3.52501.6*415-4020氢气50-50020氢气+油气管道 等级号公称压力设计条件腐蚀 余量mm应力 消除管子使用范围MPa21b/in密封面压力MPa温度CDN材质3B45.0300-RF2.23501.6-15-4020350度以下的油品50-12520中压氮气150-50020600-80020R3B75.0300-RF :0.56501.6-15-12520烧焦线150-50020除焦线600-80020R3B95.0300-RF :3.01501.6-15

27、-4020r液化石油气50-12520液态烃150-500203B115.0300-RF :3.01503.2*215-4020:氢气2.025050-50020氢气+油气（含腐蚀性600-80020R介质）5B110.0600-RF5.03001.6*115-4020除氧水6.0200500-400205B210.0 1600-RF4.0:4251.6*115-4020Gr中压蒸汽50-40020G5B310.0600-RF4.03501.6*115-4020工艺油品50-40020油气5B510.0600-RF5.52301.6*1*415-4020氢气50-40020氢气+油气（含HS）

28、7B115.0900-RJ7.53001.6*115-4020G除氧水50-40020G脱盐水7B315.0900-RJ10.03501.6*1*415-4020油品油气氮气12.020050-15020氢气，氢气+ 油气200-50020高压氮气9B142.02500-RJ33.6401.6*115-4020G水力除焦水50-15020G20020G2C22.0150-RF1.21001.6*215-4020碱液液氮50-12520汽氨150-500202C32.0150-RF1.41003.2*215-4020酸性水50-12520酸性气150-35020400-500203C15.030

29、0-RF3.02001.6*215-4020液氨50-12520汽氨150-35020管道 等级号公称压力设计条件腐蚀 余量mm应力 消除管子使用范围MPa21b/in密封面压力MPa温度CDN材质3C35.0300-RF2.62503.2*215-4020酸性水50-12520酸性气150-35020富胺液5C110.0600-RF4.51501.6*215-4020液氨 碱液50-15020汽氨7C115.0900-RJ8.81501.6*215-4020碱液50-150208D225.01500-RJ16.0201.6*115-100CS氢气150-500CS氢气+油气5F110.060

30、0-RJ1.85403.2*215-40P11氢气50-350P11氢气+油气400-500P113H75.0300-RF2.44003.2*215-401Cr5Mo含硫油品50-3001Cr5Mo油气（高酸）350-5001Cr5Mo600-8001Cr5Mo3H715.0300-RF0.585203.2*215-401Cr5Mo含硫油品600-RJ50-3001Cr5Mo油气（高酸）350-5001Cr5Mo防结焦线600-8001Cr5Mo5H110.0600-RJ4.04751.6*115-4015CrMoG中压过热蒸汽50-50015CrMoG5H210.0600-RJ5.84501

31、.6*115-4015CrMo氢气50-50015CrMo氢气+油气5H310.0600-RJ6.53503.2*215-15015CrMo氢气200-40015CrMo氢气+油气（含HS）5H410.0600-RJ2.45501.6*215-401Cr5Mo氢气50-5001Cr5Mo氢气+油气5K110.0600-RJ3.55001.6*515-40TP321含H2S油气50-500TP3218K125.01500-RJ13.05001.6*515-80TP321氢气100-350TP321氢气+油气（含HS）400-500TP3212L12.0150-RF1.01000-15-400Cr

32、18Ni9缓腐蚀剂硫化剂50-3000Cr18Ni9阻垢剂动力风2L82.0150-RF1.21500-15-40TP316L高温贫富液50-300TP316L3L15.0300-RF3.01000-15-400Cr18Ni9缓腐蚀剂硫化剂50-3000Cr18Ni9阻垢剂管道 等级号公称压力设计条件腐蚀 余量mm应力 消除管子使用范围MPa21b/in密封面压力MPa温度CDN材质3L85.0300-RF2.40.584005203.2*215-4050-300350-500TP316LTP316LTP316L含硫油品 油气（高酸）5L210.0600-RF6.51000-15-500Cr1

33、8Ni9液压油5L810.0600-RJ4.83503.2*215-4050-500TP316LTP316L含硫油品 油气（高酸）SP12.0150-RF1.21500-10-250Cr18Ni9常规低压介质采样线SP25.0300-RF2.53000-10-250Cr18Ni9常规低压介质采样线SP310.0600-RF4.04750-10-250Cr18Ni9中压介质采样线SP425.01500-RJ11.04750-10-250Cr18Ni9高压介质采样线STB2.0150-RF1.02601.6-10-2520伴热蒸汽用STB2.0150-RF1.02601.6-10-250Cr18N

34、i9伴热蒸汽用说明：*1-管道壁厚超过19mm寸做应力消除*2-有应力消除要求*4-振动临氢管道要求做应力消除*5 稳定化热处理“2B3 中的第一个数字表示：2-2.0MPa 35.0MPa 5lO.OMPa 715.0 MPa825.0 MPa 9 42.0MPaD NOD N 舍 OD N 含 OD N35OD NWOD N2gpN2OD NFo5D N00 oD N65D N gD N 含D N25D N2 OD Nk5幷 UN 刁4含2 O2 OoOFoFoFo000000004444444MKJMXMMM33M wM wMKJMKJMXMMMMoMoMoMoMoMk4M k4Mk4M

35、k4潜kkkkkkkkkkkkk ok okkg00 oCiCl1亦gCl55gg65g35Moooujny PN5.04IRFD N2gD N2 OD NFo5D N00 opN65D N gD N 含pN25D N2 OD N5幷4OFoFo00000000004444MXMXMMMMEMMoMMoMoM k4潜kk g25kk og95g00500 oCi亦YSb3-170ujn99do/2-gqs 人0Z26SIAI0乙ootNaL9dgg-gqs 人P 99乙9SIAI0乙r 09S NaZ9do-gqs 人o陀SSIAI0乙00S NGS9dge-gqs 人工乙SSIAI9L092 NG6闭：omqs 人P 0比OSIAI乙LP 002 NG9闭06L-gqs 人06 LZ