危险作业管理程序_中英文

1、1. 目的 /Purpose 规范厂区内危险作业申请操作流程与作业规范。 In order to enhance the man ageme nt of hazardous operati on, avoid happe ning accide nts, protect people in safety, we formulate this regulati on. 2. 范围 /Scope 适用于全公司范围内的危险作业安全管理，包括动火作业、高处作业。 This procedure ruled all hazardous operati ons in clud ing hot work; w

2、ork at height; 3. 定义/Defi niti ons 3.1 动火作业：进行焊接与切割作业及在易燃易爆场所使用喷灯、电钻、砂轮等进行可能产生火 焰、火花和赤热表面的临时性作业； Hot work : Any work involving welding, cutting, grinding or other similar operation produc ing sparks. 3.2 高处作业：利用脚手架、升降平台、便携式木梯和金属梯等登高工具从事超过基准面2米以 上，存在坠落风险的作业； Work at height : 4. 程序 /Procedure 序号 NO. 危

3、险作业内容 Hazardous operati on 4.1 动火作业Hot work 4.1.1 职责 Resp on sibility 4.1.1.1 申请人的职责（必须由我司项目负责人担当）： 1. 动火作业前负责动火作业申请，并遵守“一天一证一动火点”为原则； 2. 对外来施工单位的资格合法性审查，提醒外来施工单位带齐动火所需要的相关证件、防 护装备；以备我司检查； 3. 对动火作业现场进行确认，确保现场符合动火要求； 4. 对动火人员的劳动防护、动火设备的安全状态负责； 5. 对动火人员进行培训，确保熟悉动火作业要求、消防器材使用方法和应急处理流程（必 要时，联系EHS人员助指导）；

4、 6. 每天上、下午各不少于一次不定时对动火现场进行巡视，发现异常立即予以纠正； 7. 所有供应商外服人员、外来施工人员等进行的焊接、气割、烘烤等明火作业均需要提前 申请； Resp on sibility of applica nt （The applica nt should be the project leader）: 1. A hot work permit n eeds filled out before hot work is performed EXCEPT if it is normal production operation. For example welding ar

5、ea. One permit is valid for one job site and one day. 2. The fire operator must be tra ined specially, and get the lice nse, the project leader is resp on sible for check ing out the lice nse of fire operator, i nforming con structor to carry ing the lice nse and wear proper pers onal protective equ

6、ipme nt. 3. Check out fire-proof measure including condition of site, preventive measures to make sure it s safe to perform hot work. 4. Check out fire operator s PPE and tools. 5. Train fire operators about safety requireme nts for hot work, and how to use fire facilities and evacuati on .(If n ece

7、ssary, con tact EHS) 6. Check out the job site at least one time irregular in morning and after noon. Shut down and make corrective action if there are any unsafe conditions or acti ons regard ing cutt ing, weldi ng and/ or heati ng operati ons. 7. A hot work permit is required prior to start any ho

8、t work. 4.1.1.2 审核人的职责(动火区域主管，及EHS部门担当)： 1.对动火作业现场进行确认，确保现场符合动火要求； Supervisor of job site and EHS departme nt sig n and approve the permit: 1. Go to job site and check out the fire-proof measures before approving the operation, ensure that it s safe to perform hot work. 4.1.1.3 动火人职责 1. 查验动火作业申请单审批情

9、况，无动火作业申请单、申请单上相关流程未审批 完毕的应拒绝进行动火作业； 2. 逐项确认相关安全措施的落实情况； 3. 确认动火地点和时间，是否和动火作业申请单一致； 4. 发现不具备安全条件时不得进行动火作业； 5. 随身携带动火作业申请单，以备检查； 6. 所有金属焊接、气割作业人员必须有“金属焊接切割作业操作证”，并熟悉动火要求及 消防器材使用方法； 7. 动火人员必须佩戴焊工专用绝缘手套、绝缘鞋及其它防护用品； 8. 在动火作业完成后，清理现场，清除残火，确认无遗留火种后方可离开现场。 Resp on sibility of fire operator: 1. Check out ho

10、t work got approval. If there is no hot work permit, fire operator has right to refuse fire operati on. 2. Check out fire-proof measure including condition of site, preventive measures to make sure it s safe to perform hot work. 3. Check out job site is accord ing with hot work permit. 4. Shut down

11、fire operation if there are any unsafe conditions. 5. Post up hot work permit in job site 6. Fire operator must be trained specially and get the lice nse. 7. Wear proper pers onal protective equipme nt such as gloves, safety shoes and face shield. 8. Clean the job site; make sure no fire in job site

12、 when finishing fire operation. 4.1.1.4 监火人职责 1. 坚守岗位，不准脱岗若暂时离开需找适合人员替岗，并尽快返回；动火期间，不准兼做 其它工作； 2. 负责现场动火前的准备工作并监护与检查，发现异常情况应立即通知动火人停止动火作 业，及时联系有关人员采取措施； 3. 当发现动火人违章作业时应立即制止； 4. 在动火作业完成后，应会同有关人员清理现场，清除残火，确认无遗留火种后方可离开 现场。 5. 监火人需在动火作业完成1小时及3小时内，返回现场检查确认无遗留火种。 Responsibility of fire watcher: 1. Fire wat

13、cher must constantlyroam the work point that he is assigned for, aware for pote ntial hazards an d/or cha nging work con diti ons 2. Fire watchhas the authority and responsibility to shut down the hot work when he is aware of any unsafe conditionsor actions regarding cutting, weldi ng an d/ or heati

14、 ng operati ons and take corrective actio n 3. When there are some illegal operati ons, shut dow n hot work. 4. Clea n the job site together with fire operator and make sure there is no fire risk 5. The fire watcher shall be presented for at 1 hour and 3 hours after hot work is don e. 4.1.2 动火作业安全要求

15、Safety requireme nt for hot work: 4.121 1. 所有动火申请由本公司项目负责人负责，以“一天一证一动火点”为原则，负责现场安 全检查和应急处理，熟悉消防器材使用方法； 2. 动火人、监火人都必须熟悉动火要求，并承担现场监督、防火管理责任。 3. 五级以上风力或雨雪天气，禁止室外动火作业； 4. 所有金属焊接、切割作业人员必须有“金属焊接切割作业操作证”，为防止触电事故的 发生，动火人员必须佩戴焊工专用绝缘手套、绝缘鞋及其它防护用品，包括外服人员和外 来施工人员，并保证焊机绝缘层无破损； 5. 动火作业前必须将周围易燃易爆物品移至安全位置。一般情况下，在施工

16、区10m范围 内，无可燃物，易燃液体，易燃气体，可燃粉尘等均清理干净。如仍不能满足安全要求， 若半径10m范围内的易燃、易爆品不能撤离，用防火布或湿木板隔离；（特别说明：靠 近叉车电瓶区域作业时，必须将电瓶拆除或者切断电瓶电源，并进行充分通风，保证作业 区域内无燃爆气体后，方可动火，防止氢气爆炸） 6. 动火期间距离动火区域 10米内不得排放各类可燃气体，可燃液体；在动火点10米范围 内及用火点下方不得同时进行可燃溶剂清洗、喷漆或抛丸等作业。 7. 所有气瓶严禁靠近火源、热源和电气设备，与明火距离不少于 5米；氧气瓶和乙炔气瓶距 离不少于5米。乙炔瓶禁止使用其它气瓶进行替代，并保证有止回火阀。

17、所有气瓶必须无 破损，压力正常； 8. 动火现场配置两只以上灭火器，必要时将消防水带铺设到作业现场。无火警时禁止使 用，否则照价赔偿，使用完成，及时放回指定位置； 9. 动火结束后，动火人员和监火人须共同进行确认，保证现场无火警后，方可离开作业现 场。动火作业申请单应交回EHS留存。 1. The project leader will fill out hot work permit prior to start hot work; Check out fire-proof measure in clud ing con diti on of site, preve ntive measur

18、es to make sure it s safe to perform hot work; knowing how to deal with emergency is basic requireme nt. 2. Fire watcher and operator must be familiar with safety requireme nt for hot work. 3. Hot work in ope n air is forbidde n whe n there is bad weather such as rain storm, and heavy wi nd above fi

19、ve grades that in flue nee the safety of work. 4. Fire operator must be trained specially, and gets the license. They should wear proper pers onal protective equipme nt to en sure safety operati on. Any damaged or frayed cord in weld ing machi ne should remove from service. The con structors are req

20、uired to follow this requireme nt. 5. Exposed flammable/combustible materials and equipme nt with a 10m radium must remove or be protected by fire-proof covers or fire bla nkets before hot work begins.(Remark: Shut off the power and keep good ventilation while fire operati on being done n ear charg

21、ing area, it will preve nt gas explosi on) 6. All combustible dust ,vapor, gas of liquids must be kept 10m away or properly covered with fire-proof curtains, fire blankets. It means weld/cut within 10m was forbidde n while a paint booth or shot blaster was running. 7. Oxyge n cyli nder should keep a

22、t least 5m away from acetyle ne cyli nder. Mean while gas cyli nder should keep 5m away from ign iti on source and in good con diti on. 8. Two or more fire ext in guishers must be kept in job site. 9. Clean the job site when finished fire operation and make sure there is no fire risk. The fire watch

23、er shall be presented for at 1 hour and 3 hours after hot work is done. EHS departme nt will archive hot work permit. 4.2 高空作业 Work at height 4.1.1 职责 Resp on sibility 4.1.1.1 申请人的职责(必须由我司项目负责人担当)： 1. 高处作业前负责高处作业申请，并遵守“一天一证一作业点”的原则； 2. 对外来施工单位的资格合法性审查，提醒外来施工单位带齐高处作业所需要的相关证 件、防护装备、签订施工商厂内作业安全协议；以备我司检

24、查； 3. 对高处作业人员及监护人员进行培训，确保熟悉高处作业要求； 4. 每天上、下午不少于一次对作业现场进行巡视； 5. 要求作业方作业结束后，将现场整理整顿。 Resp on sibility of applica nt (The applica nt should be the project leader): 1. A work at height permit needs filled out before work is performed. One permit is valid for one job site and one day. 2. The operator mus

25、t be tra ined specially, and get the lice nse, the project leader is resp on sible for check ing out the lice nse of the operator, i nforming con structor to carry ing the lice nse and wear proper pers onal protective equipme nt. 3. Train operators about safety requireme nts for work at height.(lf n

26、 ecessary, con tact EHS) 4. Check out the job site at least one time irregular in morning and after noon. Shut down and make corrective action if there are any unsafe conditions. 5. Clean job site when finished to ensure job site orderly and clean. 421.2 会签人的职责(使用部门主管担当)： 1. 对作业现场进行确认，确保现场符合高处作业要求；

27、2. 协调并避免施工与生产之间的交叉作业； 3. 确认高处作业下方3米范围内无其他作业。 Supervisor of job site is resp on sible to: 1. Check out the precautions before approving the operation; ensure that it s safe to perform work. 2. Coordin ate to preve nt daily work con flict with work at height 3. Check out there is no work with a 3 mete

28、rs radium. 421.3 审核人的职责(安全部门担当)； 1. 高处作业前对作业现场进行确认，确保现场符合作业要求； 2. 检查作业人员咼处作业申请单手续申请是否齐全、作业人员防护是否配齐；施工方 针对所有高处作业的管理要求是否了解； 3. 审核人员每天对施工现场上下午各不少于1次巡查，发现异常立即予以纠正，并记录。 Resp on sibility of auditor (facility-EHS departme nt): 1. Check out the condition of job site, preventive measures to make sure it s sa

29、fe to perform work at height 2. Check out operators wear ing proper pers onal protective equipme nt, and con structors un dersta nding safety requireme nt for work at height totally. 3. Con duct spot check at least one time, if there is any un safe con diti on, shut dow n the operati on and take cor

30、rective acti ons. 4.2.1.4 作业人员的职责 1. 针对身体状况负责，有咼处作业禁忌的症状（咼血压、心脏病、贫血、癫痫等）视力不 佳、疲劳过度等不适宜进行高处作业的情况，严禁高处作业； 2. 查验咼处作业申请单的审批情况，无咼处作业申请单、申请单上相关流程未审 批完毕的应禁止作业； 3. 掌握高处作业的安全要求，并逐项确认相关安全措施的落实情况； 4. 配齐防护设备，对于危险性过高且无法进行安全保障的应禁止作业； 5. 高于5米的高处作业（3个脚手架高度）必须持证上岗； 6. 确认咼处作业地点和时间，是否和咼处作业申请单一致。 Resp on sibility of op

31、erators: 1. A regular physical for operators en gaged in work at height is required: people who has occupati onal con tra in dicati on （such as hyperte nsion, cardiopathy, an emia, epilepsy, and men tai ill ness), old ness, weak ness, overtired, poor eyesight or other improper people are not allowed

32、 to en gage in work at height. 2. Check out the work has got approved. Operator has right to refuse perform the work if there is no work permit. 3. Un dersta nd safety requireme nt for work at height, and check out preve ntive measures one by one accord ing to work permit. 4. Wear proper pers onal p

33、rotective equipme nt, operator has right to refuse the work with high risk. 5. If operator is worki ng above 5m, he shall receive special tech no logy trai ning, pass releva nt test and gain authorizati on. 6. Check out the job site and work time is according with work permit. 421.5 监护人员的职责（可以为施工方的人

34、员） 1.高处作业监护人必须全程监护，坚守岗位；对使用靠墙梯进行高处作业的，监护人员必 须扶住梯梁 2 .监护高处作业人员正确履行各项安全职责、落实各项安全措施； 3.随身携带高处作业申请单，以备检查。 Resp on sibility of watch master: 1. Watch master must con sta ntly roam the work point that he is assig ned for. When using ladders or stepladders, watch master must assist to hold it. 423 作业安全要求 S

35、afety requireme nt 423.1 针对所有高处作业的管理要求Safety ma nageme nt requireme nt 1. 咼处作业者无职业禁忌的症（咼血压、心脏病、贫血、癫痫等）视力不佳、疲劳过度等 不适宜进行高处作业； 2. 高于5米的高处作业（3个脚手架高度）必须持证上岗； 3. 高处作业必须佩戴好安全帽、安全带；安全帽必须扣紧下颚带，锁紧后定锁；安全带必 须系在作业处上方的牢固构件上或专为挂安全带的钢架或钢丝绳上，不得系挂在移动或 不牢固的物件上；不得系挂在尖锐棱角部位，不得底挂高用； 4. 高处作业监护人必须全程监护，坚守岗位；对使用靠墙梯进行高处作业的，监护

36、人员必 须扶住梯梁； 5. 高处作业所使用的工具、材料、零件必须装入工具袋； 6. 高处作业时，工具、材料、零件严禁随意乱置或向下丢弃，使用完毕后，必须及时放入 工具袋中. 7. 雨天、雪天、6级以上强风、浓雾等恶劣气候，严禁室外登高作业； 8. 夜间登高作业，必须有足够的照明； Safety requireme nt: 1. A regular physical for operators en gaged in work at height is required: people who has occupati onal con tra in dicati on （such as hyp

37、erte nsion, cardiopathy, an emia, epilepsy, and men tal ill ness）, old ness, weak ness, overtired, poor eyesight or other improper people are not allowed to en gage in work at height. 2. If operator is work ing above 5m, he shall receive special tech no logy training, pass releva nt test and gain au

38、thorizati on. 3. Operator must wear proper pers onal protective equipme nt such as safety helmet and safety harn ess. An example is putt ing on a safety harn ess correctly and conn ect ing it, via an en ergy-absorb ing lan yard, to a suitable an chor poi nt. 4. Watch master must con sta ntly roam the work point that is a