ASME检验和试验计划(ITP)

1、Inspection and testing plan检验和试验计划Project NameP.O. NumberEquipment NameItem No.VENDORS DOCUMENT NO.Rev.Date 日期Subject Of Revision 修改主题Prepared 编制Reviewed 审核Approved 批准5701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据1.ASME Code SectionVIII, Division 1ASME 规范 第 VIII 卷第 1分册2.ASME

2、 Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.Check the items核实内容1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is

3、no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。1. The dime

4、nsion and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmen

5、tsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必

6、须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min. 3.1 certificates

7、acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。ThirdPartWCESignAISignSignClientSignRemarksPlate钢板HWHWForgeflange1Material材料锻件法兰1.ASME Code SectionVIII, Division 1ASME 规范 第 VIII 卷第 1分册2.ASME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.HWHWPipe接管1.A

8、SME Code SectionVIII, Division 1ASME 规范 第 VIII 卷第 1分册2.ASME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.HWHWRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 2 of 125701No.

9、序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is no unacceptable surf

10、acedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates; materials shall be deliveredwith mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。4. External carbon steel bolts

11、and nuts and washer shall be hotdip galvanized. And all CS bolts above the size of M27 shall begalvanized by using Low Dip (450470-Deg. C) or a chemicalprocess.外部用碳钢螺柱/螺母应进行热浸渡。公称直径大于M27 的碳钢螺柱需要用低温浸锌（450470-度）或者化学过程处理。1. Package, marks shall be complete.焊接材料的包装、标识必须完好。2. The welding material shall b

12、e in control during the dry, use,grant and reclaim.焊接材料的烘烤、领用、发放和回收必须处于受控状态。3. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷ThirdPartWCESignAISignSignClientSignRemarksGaskets&Fastener(boltsandnuts)紧固件1.ASME Code SectionVIII, Division 1ASME 规范 第 VIII 卷第 1分册2.AS

13、ME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.HWWW1Material材料Weldingmaterial焊接材料1.ASME Code SectionVIII, DivisionASME 规范 第 VIII 卷第 1分册2. ASME Code SectionII-CASME 规范 第 II 卷 C 篇3.EN 10204 2.24.Approved WPS5.MOM1.ASMECodeSectionVIII, DivisionHWWNo-press. Parts非受

14、压件ASME 规范 第 VIII 卷第 1分册2. ASME Code SectionII-AASME 规范 第 II 卷 A 篇3.EN 10204 2.21. The mark, dimension of the material must suit with thecertificates.材料的标识、尺寸必须与质量证明书一致。2. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。HWRWRemarks: “H”= Hold points； “W”=Witness

15、points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 3 of 125701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容1. The welders must have the welder certificates by ASME codeand get the relevant WPQ certificates, so

16、that they can do the2Welder焊工1.ASME Code, section IXASME 规范第 IXwelding for the pressure parts. 焊接受压焊缝、与受压元件相焊的焊缝，以及上述焊缝的定位焊的焊工，必须按照 ASMEcode 考试评定合格，并取得相应的 WPQ 证书，方可施焊。2. Welding record 6 months before.前 6 个月内的焊接记录。HSW/IRHSW/IRThirdPartWCESignAISignSignClientSignRemarks3（WPS）焊接工艺指导书1.ASME Code, secti

17、on IXASME 规范第 IX1.The WPS shall be supported by the PQR，approved by ASMEcode and Client. 用于产品制造的焊接工艺指导书必须有按照 ASME code 评定合格的 PQR 支持，且通过业主的批准。HRHR1. Before the welding, only the WPS approved by Client can be4（PQR）焊接工艺评定1.ASME Code, section IXASME 规范第 IXused on the vessel. 在产品焊接之前应按照 ASME code 进行焊接工艺评

18、定试验，只有经过业主评定合格的焊接工艺方可用于产品的焊接。HRHR5Qualification of NDEoperators NDE 资质1.ASME Code, section VASME 规范第 V1. review the qualification of the NDE operators who involvedin this project 审核相关的无损检测人员资格。HRRR1. ASME code6Procedures程序文件2. Proj. Spec.3.DDS,approveddrawingsRemarks: “H”= Hold points； “W”=Witness p

19、oints； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 4 of 121. PMI, welding/repair, NDE with Map, Hydro test, surfacepickling & painting/coating, prep. for shipping, etc.HRRR5701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the

20、 items核实内容ThirdPartWCESignAISignSignClientSignRemarks1.Check the material brand, size as per the process and drawingbefore layout & cutting.下料时应仔细核对工艺和施工图纸上CuttingForplates &pipes 下料1.The approved drawing确认的施工图纸2.Check off list零部件的材料牌号、规格尺寸等内容,核对材料原始标记无误后方可划线/下料。2. After layout, it shall be done the

21、 material identificationtransfer, including the part No., brand of material, size, the No.of company, all the things are right, then cutting. 划线后，应进行材料标记移植，包括件号、材料牌号、规格、本厂编号等内容，移植完成并核对无误后方可切割下料。HWWW7Fabrication制造Cuttingandmakinggroove切割和坡口制备1. Approved WPS2. Check off list3. The approved drawing确认的施

22、工图纸1. The machining is for the welding groove of the A & B typewelding seam, if using the plasma or blaze cutting, it shall begrinded. A、B 焊缝的坡口应尽可能采用机械加工，如采用等离子或火焰切割，则必须将氧化层用砂轮打磨至呈金属光泽为止。2. The plasma or blaze cutting for the C & D type welding seamcan be used, but it shall be grinded after cutting

23、. C、 焊缝的坡D口允许采用等离子切割或火焰切割，但切割后必须用砂轮进行修磨。3. The dimension and angel of the groove shall be according tothe WPS. 坡口的尺寸及角度应符合工艺文件的规定HSW/IRRSW/IRRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 5 of 125701No.序号Desc

24、ription ofinspection检验内容Standards for theInspection检验标准和依据1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分head封头册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. DDS & Approved WPSCheck the items核实内容1. The butt welding on the head/cone is according to the WPS.封头/锥体如有拼缝，则需按照 WPS 的要求进行拼焊

25、。2. PT chipped root pass prior to welding reverse side, RT is tobe done according to ASME code UW-51 after head forming.背面清根后进行 PT 检查，封头成型后应进行 100%RT 检测，按照 ASME code UW-51.3. Dimension shall be checked after forming, together with thecertificates from the contractor.封头成型后检查尺寸及质保书。ThirdPartWCESignAIS

26、ignSignClientSignRemarksHWWW7Fabrication制造Shell/longitudinalweldingseam筒体/纵缝1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. Rolling as per the drawing and process.卷制，按照图样及工艺规定的直径卷制成型。2. The unfitness on the longitudinal w

27、elding seam according toASME Code Section VIII, Division 1, UW-33, the welding isaccording to the WPS. 纵缝组对，控制错边量按 ASME 第VIII 卷第 1 分册表 UW-33，按照 WPS 焊接。3.The welding seam shall do full RT test as per ASME code 按图纸对焊缝进行 RT 检测，按照 ASME 规范4. Longitudinal weld seams on adjacent shell segments shall besepa

28、rated by at least 4 times the wall thickness of thicker plate,but not less than 100mm. 相邻筒节纵焊缝之间距离至少等于6 倍的壳体厚度，且至少为 100mm。HW,SW /IRR,WW,SW/ IRRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 6 of 125701No.序号Des

29、cription ofinspection检验内容Shell toshellCircumferentialweld筒体与筒体环缝LayoutforFabrication制造partsandopening划线开孔Nozzleandhead orshellwelding接管与封头焊接allexternal7Standards for theInspection检验标准和依据1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Ap

30、proved WPS1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. Approved drawings 确认的施工图纸3. Approved WPS1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. Nozzles and their reinforcement shall be attached to thevessel w

31、ith full penetration welds.接管及其补强圈与壳体的连接采用全焊透焊缝。2. Unless specified otherwise, nozzles and manhole neck shallfinish flush with the internal contour of the vessel. Inside edgesare to be chamfered to a radius of 3mm minimum.除非已注明，接管、人孔短节应与容器内表面轮廓齐平，其端部应打磨呈最小 3mm 圆角。HW/IRRW/IR1. Layout as per the drawi

32、ng按图样要求进行划线。2.Check , then cut核对无误后进行开孔。3. The welding groove as per the WPS.按 WPS 做焊接坡口HW/IRRW/IRCheck the items核实内容1. The unfitness on the longitudinal welding seam according toASME Code Section VIII, Division 1, UW-33, the welding isaccording to the WPS. 纵缝组对，控制错边量按 ASME 第VIII 卷第 1 分册表 UW-33，按照 W

33、PS 焊接。2.The welding seam shall do full RT test as per ASME code 按图纸对焊缝进行 RT 检测，按照 ASME 规范3. The courses are to be arranged in such a way, that thelongitudinal welds have an offset of at least 150mm and weldsdo not cross nozzle openings.相邻筒节纵焊缝之间距离至少 150mm，开孔不得与焊缝相交。ThirdPartWCESignAISignSignClientSi

34、gnRemarksHWWWRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 7 of 125701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据1. ASME Code SectionShell toheadassemblyandwelding筒体与封头组对焊接VIII, Divis

35、ion 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. ASME Code SectionAssembly7Fabrication制造otherparts其它附件组装ofVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. Assemble the lifting lugs, insulation ho

36、lders, nameplate andetc. as per the drawings. The position should be according to thelayout before.按照图样要求组对吊耳，保温支撑，铭牌架等附件。装配位置必须与之前划线位置一致2. PT on welds of lifting lug and pad, pad and plate, accordingto ASME.按照 ASME 规范对吊耳与垫板，垫板与板材进行 PT。1.When do the assemble of shell, shell and heads/cone theunfitne

37、ss according to ASME Code Section VIII, Division 1,table UW-33. 组对焊筒体与封头环缝，错边量按 ASME 第VIII 卷第 1 分册表 UW-33。3. The welding seam shall do RT acc. to approved drawings andWPS.按图纸及 WPS 要求对焊缝进行 RT。HWWWCheck the items核实内容ThirdPartWCESignAISignSignClientSignRemarksHWR,WW焊缝探伤NDE forweldseams1. ASME Code Sect

38、ion V2. Approved drawings3. TS-25-0101-1 Table121. Where RT is not possible, UT shall apply respectively.RT 无法检测的位置可以使用 UT 代替。2. Other requirements like method, examination rate andposition, are as per drawings and released standard.其他的探伤要求，比如探伤方式、探伤比例及探伤部位，依照图纸要求及相关规范标准。HWR,WWRemarks: “H”= Hold poi

39、nts； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 8 of 125701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容1. All the dimension, angel warp shall be according to thedrawing. 所有尺寸，角度偏差应符合设计图样要求。

40、2. The angel weld shall be rounded. 角焊缝应圆滑。3.The end of the connection and the opening shall be rounded接管端部及开孔尖角打磨圆滑。4. There can not allowed to have the air hole, crack andundercut on the welding seam surface.焊缝表面不得有气孔、裂纹和咬边等缺陷。5. The defects which caused by machining shall be repaired.因机加工，焊接引起的表面

41、损伤应修磨。6. Completement of attachment附件填充。7. PMI shall be done for welds.焊缝进行 PMI 检验。1. Chloride content in water for pressure test should not exceed25ppm. And assured to use De-mineralised water.液压试验时水中氯离子含量不超过 25ppm，且保证试验用水为去除矿物质的水。2. At the hydrostatic pressure test, the pressure shall be hold for2

42、 hours. During the test, the pressure shall be de-creased inminimum one time below the allowable working pressure andincreased again to the test pressure. In each case the inspector orthe OP representative may deside.水压试验时保压两小时，压力试验时，试验压力值应缓慢降至最大允许工作压力并再缓慢升至压力试验值至少一次，每种情况是否合格由检验员或 OP 代表决定。3. After t

43、he hydraulic testing, it shall remove the water and dryby the compressed air and clean. 水压试验完毕后，应将水排尽并用压缩空气将内部吹干，并清理。ThirdPartWCESignAISignSignClientSignRemarks1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分8Final visual inspection(Inside & Outside) &Dimension check总体外观检验册2. DIN ISO 5817 Gro

44、up B3. The approved drawing确认的施工图纸4. Approved WPS5.PMI procedureHHHH1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分9Pressure test压力试验册2. The approved drawing确认的施工图纸3. Approved Pressure testprocedure.压力试验程序HHHHRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspecti

45、on at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 9 of 125701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容1. All internal & external Austenitic SS Equipment surfacesshall be pickled and passivated in accordance with the TS25-0205-2. And it should be exa

46、mined by using blue-pointingpenetration method, no blue-pointing is accepted. 不锈钢内外Pickling,10Painting酸洗、喷砂及油漆Blasting&1. TS 25-0205-22Psppaint.Me5TypeG1/D33. Painting procedure表面应根据规范 TS 25-0205-2 进行酸洗钝化处理，并采用蓝点法检验，无蓝点为合格。2. The outside surface of carbon steel shall be blasted to at leastSa 2.5. 碳钢

47、部分外表面应进行喷砂处理，至少达到 Sa 2.5级要求。3. Painting of external surface shall be as per Psppaint.Me5Type G1/D3.碳钢设备外表面的处理和油漆按照规范 Psppaint.Me5 型式G1/D3 型。1. Check quantity, dimension, marking, outside looking acc. toCheck of spare parts &11Looseapplicable备品备件检查itemsas1. Spare parts list 备品备件清单2. Approved drawings

48、 批准图纸the spare part list.按照备品备件清单表核实数量，尺寸，标志，外观2. Spare part for girth flanges & flanges with blind flanges:300% gaskets, 10% of bolts and nuts, at least 1 sets.设备法兰基带法兰盖管口的备品备件：垫片 300%，螺柱螺母 10%，至少 1 套。1. The name plate of the pressure vessel shall be according tothe ASME Code Section VIII, Division

49、 1.Name plate verification12&stamping铭牌1. ASME code2. The approved drawing.确认的施工图纸压力容器铭牌内容应符合 ASME 规范 第 VIII 卷第 1 分册的要求。2. “U” stamp. U 钢印标记。3. The copy of the name plate shall be put in the certificate ofthe products.铭牌的复印件应存入产品质量证明书中。Remarks: “H”= Hold points； “W”=Witness points； “R”= Review of re

50、port； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 10 of 12HHHHHWWWHWWWThirdPartWCESignAISignSignClientSignRemarks5701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容ThirdPartWCESignAISignSignClientSignRemarksFinal13终检inspection&1. As-bui

51、lt drawings竣工图1. check the completeness of the equipment before packaging设备包装前整体检查2. check final documentation检查最终文件HHHHcompleteness1. In order to protect internals form corrosion for transport,vessel shall be supplied with seaworthy packing+N2 filling(0.2bar).为了防止设备运输时内件受腐蚀，运输时应提供海运包装和氮封装置，氮封压力为 0.2bar(g)。Packaging13Transportation包装和运输&1. As-built drawings竣工图2. The equipment shall be stenciled with “DANGER OFSUFFOCATION OF NITROGEN ATMOSPHERE. VESSELUNDER PRESSURE.”设备上应清晰注明：内部存在窒息的危险的氮气，泄压事请注意。3. Nitrogen sealing with