Comec S.R.L 产品表.doc

Friction摩擦件处理部分Disc Brake Pads 盘式刹车片GRINDERS FOR DISC BRAKE PADS盘式刹车片磨床RPF.6/LThickness, slots, parallel and compound chamfers.可生产厚，槽型，平行和混合开槽倒角Large volume production.适用于大规模生产Productivity in excess of 2,200 pads/hour一小时产量超过2200个刹车盘The grinders type RPF.6/L are the ideal technological solution for the large volume production of disc brake pads, especially for their high productivity and automation level that allows to minimize grinding costs.RPF.6/L 是大规模生产盘式刹车片的理想技术解决方案，其高效生产能力和自动化程度使研磨成本降到最低。These continuous feed, heavy duty grinders can be used either as units of fully automatic production lines or as stand alone machines.这些连续供给的重型磨床既可以组成全自动化生产线也可以独立运行。These grinders for disc brake pads are suitable both for the OE Manufacturers, thanks to their high grinding quality and productivity and for the Aftermarket Suppliers, thanks to their very short set up time.这些盘式刹车片研磨机因其高超的研磨质量和生产能力可以供原始设备制造商使用，同时由于其启动时间较短，也可以供零配件制造商使用。These grinders have no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.这些研磨机不需要专业的模具和夹具去应对盘式刹车片的垫板上的各种螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS操作可以一次成型 Automatic/Semi-automatic/Manual loading自动、半自动、手工装配 Slotting of one or more grooves (slots)可开一个及以上的凹槽 Parallel chamfers平行倒角 Compound chamfers复合倒角 Pre-grinding of the thickness预研磨的厚度 Finish grinding of the thickness研磨后的厚度 Pads cleaning (demagnetizing of the pad and brushing of the friction surface)刹车片清理（刹车片消磁和表面碎片清理） 100% thickness, parallelism and planarity checking100%的厚度，平行性和平整度检查 Automatic unloading自动卸载 Turning of the pads upside down for a easy connection to the next step of the process通过将刹车片倒转连接下一步工序TYPES OF PADS THAT CAN BE PROCESSED可以处理的刹车片种类 Disc brake pads for bicycles and motorcycles自行车和摩托车碟刹 Disc brake pads for passenger cars乘用车盘式刹车片 Disc brake pads for commercial and medium duty vehicles and trucks商务车，中型重卡的盘式刹车片RPF.10Thickness, slots, parallel chamfers.可生产厚，槽型，平行开槽倒角Medium volume production.适用于中等产量生产Productivity up to 1,200 pads/hour一小时生产1200个刹车盘The grinders type RPF.10 are the ideal technological solution for the medium volume production of disc brake pads both for the OE Manufacturers, thanks to their high grinding quality and for the Aftermarket Suppliers, thanks to their very short set up time.RPF.10 是中等规模生产盘式刹车片的理想技术解决方案，因其高超的研磨质量和生产能力可以供原始设备制造商使用，同时由于其启动时间较短，也可以供零配件制造商使用Set up time is included between 4 and 20 minutes, depending on the number of grinding spindles, the type of controls and on the installed optional devices.因研磨轴的数量，操控方式，安装可选设备不同，其启动时间介于4到20分钟之间。These grinders can be provided with one, two or three grinding stations, depending on the number and type of required operations.这些磨床可以依照其要求操作的数量和种类装配一台，两台或三台研磨站。These grinders have no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.这些研磨机不需要专业模具与夹具去应对盘式刹车片的垫板上的各种螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS操作可以一次成型 Automatic/Semi-automatic/Manual loading自动、半自动、手工装配 Slotting of one or more grooves (slots)可开一个及以上的凹槽 Parallel chamfers平行倒角 Compound chamfers复合倒角 Pre-grinding of the thickness预研磨的厚度 Finish grinding of the thickness研磨后的厚度 Pads cleaning (demagnetizing of the pad and brushing of the friction surface)刹车片清理（刹车片消磁和表面碎片清理） 100% thickness, parallelism and planarity checking100%的厚度，平行性和平整度检查 Automatic unloading自动卸载 Turning of the pads upside down for a easy connection to the next step of the process通过将刹车片倒转连接下一步工序TYPES OF PADS THAT CAN BE PROCESSED可以处理的刹车片种类 Disc brake pads for bicycles and motorcycles自行车和摩托车碟刹 Disc brake pads for passenger cars乘用车盘式刹车片 Disc brake pads for commercial and medium duty vehicles and trucks商务车，中型重卡的盘式刹车片RPF.21Universal grinder for every geometries on disc brake pads.可生产各种形状盘式刹车片的全能车床The grinder type RPF.21 is a revolution in the way of grinding disc brake pads and it is the ideal solution for laboratory, for production of prototypes and for processing high complex disc brake pads in small batches where a very high flexibility and very short set up time is requested.RPF.21磨床是研磨盘式刹车片的革命型产物，是实验室应用，原型制作的理想解决方案，也适用于有极高度柔性，极短启动时间需求的小批次高复杂性盘式刹车片处理。This grinder can carry out all the possible geometries on a disc brake pads such as chamfers (parallel and radial) diamond chamfers, slots (linear, diagonal and radial), grinding of the metallic side of the pads.这种研磨机可以在盘式刹车片上做出任何可能的几何形状，如倒角，凹槽（线形槽，对角线槽，放射形槽），刹车片金属边研磨。This grinder has minimum need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads and works with universal grinding wheels.这种研磨机需要少量专业模具与夹具去应对盘式刹车片的垫板上的各种螺栓和通用研磨轮的工作。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS操作可以一次成型 Automatic loading自动装载 Linear slots线形凹槽 Diagonal slots对角线凹槽 Radial slots放射形凹槽 V-shape slotsV形凹槽 Parallel chamfers平行倒角 Compound chamfers混合倒角 Diamond chamfers钻石倒角 J-chamfersJ倒角 Grinding of the thickness研磨厚度 Grinding of the metallic side of the pads刹车盘金属边研磨 Drilling unit钻孔单元 Pads cleaning刹车盘清理 100% thickness, parallelism and planarity checking100%的厚度，平行性和平整度检查 Automatic unloading自动卸载 Turning of the pads upside down for a easy connection to the next step of the process通过将刹车片倒转连接下一步工序TYPES OF PADS THAT CAN BE PROCESSED可以处理的刹车片种类 Disc brake pads for bicycles and motorcycles自行车和摩托车碟刹 Disc brake pads for passenger cars乘用车盘式刹车片 Disc brake pads for commercial and medium duty vehicles and trucks商务车，中型重卡的盘式刹车片 Rail Pads火车刹车盘RPF.11Thickness, slots, parallel chamfers.可生产厚，槽型，平行开槽倒角Basic (simple) grinder.基本（简单）磨床The grinder type RPF.11 is the entry level grinder of our production and it is ideal technological solution for the small volume production of disc brake pads for the Aftermarket Suppliers, where automation is not required.RPF.11磨床是入门级磨床，适用于小批量不需要自动化的零配件生产商。The position of the spindles and all the adjustments are manually.轴的位置以及其他调试都是手动的。These grinders can be provided with two or three grinding stations, depending on the number and type of required operations.根据需要操作的种类和数量，这些磨床可以配备两个或三个研磨站。These grinders have no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.这些研磨机不需要使用者用专业模具和夹具去应对盘式刹车片的垫板上的各种螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS Manual loading手动装载 Slotting of one or more grooves (slots)可开一个及以上的凹槽 Parallel chamfers平行倒角 Pre-grinding of the thickness预研磨厚度 Finish grinding of the thickness研磨完成厚度 Manual or automatic unloading手动或自动卸载RPF.6/RDouble chamfering machine.双倒角机Productivity up to 1500 pads/hour一小时生产1500个刹车片The grinder type RPF.6/R express the ability of Comec in designing customized and specific technological grinding solutions.RFP.6/R是Comec客户定制设计和特定研磨方案的代表作。 With the progressive and massive presence of disc brake pads for car with double chamfer, the grinder type RPF.6/R is the ideal solution to be connected to a Comec standard grinder to achieve the maximum flexibility in the double chamfering operation.随着双倒角盘式刹车片的大量出现，RPF.6/R在双倒角操作中可以通过Comec标准磨床来获得最大的生产柔性。This grinder can also be used as a stand alone unit.这种磨床可以独立使用。The grinder type RPF:6/R is provided with two independent horizontal interpolation chamfering units. All the set up operations are carried out automatically simply recalling the receipts part programs stored into the memory of the Electronic Control system of the grinder.RPF:6/R配置两个独立的水平差值倒角单元。整个启动操作可以从电子控制系统的内存中自动唤醒。The maximum productivity is of 1.200/1.500 car pads/hour.最大产量是1200或1500件刹车盘一小时These grinder has no need for dedicated tooling and jigs to take into account the different types of pins (protrusions) on the backing plate of the disc brake pads.这些研磨机不需要使用者用专业模具和夹具去应对盘式刹车片的垫板上的各种螺栓。OPERATIONS THAT CAN BE CARRIED OUT IN A SINGLE PASS Double parallel chamfer双平行倒角 Double compound (radial) chamfer双复合（放射形）倒角 Diamond chamfer钻头倒角TYPES OF PADS THAT CAN BE PROCESSEDThe double chamfering machine type RPF.6/R has been specifically designed for car pads, as the double chamfering operation is normally requested on this type of pads. Should the customer be requesting the double chamfering operation on other type of pads (CV or motorbikes pads) , the machine can be simply adapted.RPF.6/R双倒角机设计用于需要双倒角操作的汽车刹车盘。如果使用者需要在其他种类的刹车盘上进行双倒角操作，RPF.6/R可以轻松适应。GRINDING LINE研磨线Customized grinding line and connections. 客户定制的磨线和连接Comec is able to design and supply customized solutions to connect the grinder to the next (painting or scorching) and previous step (press) of the processing line.Comec可以设计客户定制的解决方案，帮助磨床与前端的喷漆和烤漆工序和后端的压弯工序相衔接。AUTOMATED BRAKE PAD PRESSING SYSTEM自动刹车片压弯系统FLEXMATIC 300300 warm ton press, robotically loaded and unloaded, plus innovative post curing.An essential addition for the manufacturer who demands high output, reliability, flexibility, plus minimum set up times, and running supervision.300“热”顿压弯机，自动装卸载，以及创新的后固化过程要求高产出，高可靠性，高柔性，最小启动时间和最小运行监控的制造商必备附件Comec Press Division, using the AFT twenty-year experience in press manufacturing, together with Comec Grinders, using its high level for automation and cutting edge technologies, merge to produce a highly innovative product. Comec Press Division joins friction material processing in taking advantage of the quality standards utilized in grinding field in order to produce presses for brake pad manufacture. The FLEXMATIC 300 system is designed in a modular way, in order to offer various levels of automation dependent on the clients requirements. The two main units are the press, and post-curing stations, are fed by several devices. The layout can include one or two mixture elevators to produce pads with or without underlayer respectively. Considering the most automated configuration, FlexMatic 300 system is the ideal solution where maximum flexibility and very short set up times are required, as in small batches of differently shaped pads. Shifting from one kind of pad to another generally requires replacement of the mould and exceptionally, of the lower plates of post-curing units. Productivity depends upon the pressing cycle times, and can reach up to 500 pads per hour. All devices are closed by means of sensor enabled protection, so safety law requirements are met.Comec压弯机部以其二十年的AFT经验，联合Comec 磨床公司，拥有高超的自动化和尖端技术，制造出极富创新的产品。Comec压弯机部加入摩擦材料出并利用研磨领域质量标准来为刹车盘生产者制作压弯机。FLEXMATIC 300系统以模块化的设计，按照顾客要求提供多种级别的自动化。主要的两个部件是压弯机和二次硬化站。整体布局包括一个或两个混合料升降机以分别生产出带底料或不带底料的刹车片。对于大部分自动成型件，Flexmatic 300是将柔性最大化，启动时间最小化，小批量多样式生产刹车盘的理想解决方案。从一种刹车盘向另一种刹车盘的转产需要替换模具和低底盘的后固化件。产能由压弯过程的循环时间而定，最高可以达到一小时500个刹车盘。所有的设备都应该依照生产安全法通过传感器保护来关闭。TRUCK LININGS卡车衬片GRINDERS FOR TRUCK LININGS卡车衬片磨床STAND ALONE独立使用 GRINDERS TYPE OPERATIONS DESCRIPTIONRCF.40External diameter and chamfers.外径与倒角Medium volume production.中等产能The grinders type RCF.40 are the ideal technological solution in those cases in which there are many different types of linings to be processed or when batch size is small.These grinders can be used either as units of fully automatic production lines or as stand alone machines.RCF.40是应用于多种类小批量的衬片加工的理想技术方案。这些磨床可以独立使用也可以成为自动生产线的一部分。These grinders for truck linings are ideal for both the OE Manufacturers, thanks to their high grinding quality and for the Aftermarket Suppliers, thanks to their very short set up time and to the minimum requirement for tooling.这种卡车衬片磨床因其高超的研磨质量和生产能力可以供原始设备制造商使用，同时由于其启动时间较短和最小的模具要求，也可以供零配件制造商使用The need for dedicated tooling is minimum in these grinders, because the supporting fixture is very simple and, most of all, adjustable and accepts a family of linings (rather than a single type of linings).因为其支持设备很简单而且其可以调整，也能接受一系列的衬片加工需求的，所以RCF.40对于专业模具的需要量是最小的Set up timeis included between 4 and 10 minutes.启动时间在4-10分钟间The same grinder can be provided with one supporting fixture to process the external diameter and chamfers and with one supporting fixture to process the internal diameter. With a single machine it is therefore possible to process the internal diameter, external diameter and the chamfers of the lining (in two passes), with a minimum tooling cost.同样的磨床可以配置一台支持设备来处理外径和倒角也可以配置一台支持设备处理内径。一台机器就可以以最小的模具成本来处理衬片的内外径和倒角。OPERATIONS THAT CAN BE CARRIED OUT- Grinding of the external diameter外径研磨- Grinding of the chamfers on the external diameter (during the grinding of the external diameter)外径倒角的研磨- Grinding of the internal diameter内径研磨TYPES OF CONTROLS- Numerical Control数控RCF.50Internal diameter, width, wear indicator.内径，宽度，磨损指示器Large volume production.大规模生产Productivity up to 600 - 800 p/h产能一小时600-800片Depending on the customers requirements, these grinders can carry out one, two or three of the above operations.These grinders can be used either as units of fully automatic production lines or as stand alone machines.依照客户需求，这些磨床可以执行1至3个以上操作。这些磨床可以独立使用也可以成为自 动生产线的一部分。These grinders for truck linings are ideal for both the OE Manufacturers, thanks to their high grinding quality and for the Aftermarket Suppliers, thanks to their very short set up time and to the minimum requirement for tooling.这种卡车衬片磨床因其高超的研磨质量和生产能力可以供原始设备制造商使用，同时由于其启动时间较短和最小的模具要求，也可以供零配件制造商使用The need for dedicated tooling is minimum, being limited to one internal diameter grinding wheel for each different internal diameter of the lining and, when the wear indicator is to be ground, a roller for each different internal diameter.对专业模具的需求极小，限于对于不同内径衬片的单个内径磨轮，以及磨损指示器。Set up time is included between 5 and 25 minutes, depending on the number of operations to be carried out and on the types of controls.启动时间在5分钟到25中之间，按照操作的数目和种类而定。GRINDER VERSIONS AND OPERATIONS- RCF.50/A:Two station grinders (internal diameter, width and wear indicator)RCF.50/A：两个磨床站（内径，宽度和磨损指示器）- RCF.50/B: One station grinders (internal diameter)RCF.50/B:一个磨床站（内径）- RCF.50/D: Four station grinders (internal diameter, width, wear indicator and chamfers)RCF.50/D:四个磨床站（内径，宽度，磨损指示器和倒角）TYPES OF CONTROLS FOR POSITIONING THE GRINDING WHEELS- Manual positioning手动定位- Manual positioning, with fast displacement with PLC, database of the linings to be processed and logic control (*) function手动定位，PLC快速替换，衬片数据库处理和逻辑控制功能- Numerical control (only for the vertical position of the internal diameter grinding wheel)数控（仅仅用于内径研磨轮的垂直定位）RCF.60External diameter.外径Large volume production.大规模生产Productivity up to 500 - 800 p/h产能达到500-800片一小时These grinders can be used either as units of fully automatic production lines or as stand alone machines. These grinders for truck linings are ideal for both the OE Manufacturers, thanks to their high grinding quality and productivity and for the Aftermarket Suppliers, thanks to their short set up time.这些磨床可以独立使用也可以成为自 动生产线的一部分。这种卡车衬片磨床因其高超的研磨质量和生产能力可以供原始设备制造商使用，同时由于其启动时间较短，也可以供零配件制造商使用。Set up time is included between 10 and 30 minutes, depending on the number of supporting fixtures and on the types of controls.启动时间介于10至30分钟，按照支持设备和控制种类的不同而不同OPERATIONS THAT CAN BE CARRIED OUT- Grinding of the external diameter研磨外径TYPES OF CONTROLS FOR POSITIONING THE GRINDING WHEELS- Manual positioning手动定位- Manual positioning, with fast displacement with PLC, database of the linings to be processed and logic control (*) function手动定位，PLC快速替换，衬片数据库处理和逻辑控制功能- Numerical control (only for the vertical position of the internal diameter grinding wheel)数控（仅仅用于内径研磨轮的垂直定位）RCF.72Slabs slitting unit.板材开槽单元Large volume production.大规模生产Productivity up to 600 - 800 p/h产能达到600-800片一小时These slitting machines can be used either as units of fully automatic production lines or as stand alone machines. These slitting machines for truck linings slabs are ideal for both the OE Manufacturers, thanks to their high grinding quality and productivity and for the Aftermarket Suppliers, thanks to their short set up time and because there is no need for dedicated tooling to process different types of linings.这些开槽机可以独立使用也可以成为自动生产线的一部分。这种卡车衬片开槽器因其高超的研磨质量和生产能力可以供原始设备制造商使用，同时由于其启动时间较短以及不需要专业模具去处理不同衬片，也可以供零配件制造商使用。These slitting machines are provided with a single cutting wheel, which is positioned by the Numerical Control and have no need for special tooling.开槽器由单个开槽轮组成，通过数控定位而且不需要特殊模具。Set uptime is included between 5 and 10 minutes, depending on the number of supporting fixtures and on the types of controls.设定时间介于5到10分钟，按照支持设备和控制种类的不同而不同。OPERATIONS THAT CAN BE CARRIED OUT- Slitting of rigid slabs开槽硬性板材TYPES OF CONTROLS FOR POSITIONING THE SLITTING WHEELS- Numerical control数控GRINDING LINES研磨线 TYPE OPERATIONS DESCRIPTIONAGL.10Internal and external diameter, width and wear indicator.内外径，宽度和磨损指示器Large volume production (Grinders RCF.50 + RCF.60).大规模生产AGL.11Internal and external diameter, chamfers, width and wear indicator .内外径，倒角，宽度和磨损指示器Large volume production (Grinders RCF.50/D + RCF.40).大规模生产Line composed of:- a grinder type RCF.50/D- a grinder type RCF.60Processing:- Internal diameter, width and wear indicator and chamfers内径，宽度，磨损指