SAE USCAR 21中英对照版.ppt

PERFORMANCESPECIFICATIONFORCABLE-TO-TERMINALELECTRICALCRIMPS電線及端子壓著性能規格SAE/USCAR-21Revision1TABLEOFCONTENTS,楊建均,IssuedMay2002RevisedApril2004,IMPORTANTNOTICE:Inanyintendedvehicleapplication,iftheproductscoveredbythisspecificationare,ormaybe,subjectedtoconditionsbeyondthosedescribedinthisdocument,theymustpassspecialtestssimulatingtheactualconditionstobeencounteredbeforetheycanbeconsideredacceptableforactualvehicleapplication.Productscertifiedbytheirsupplierashavingpassedspecificapplicableportionsofthisspecificationarenottobeusedinapplicationswhereconditionsmayexceedthoseforwhichtheproducthasbeensatisfactorilytested.重要的說明：在任何預期的車輛應用，是否產品在此規格或，可能是本文件中所述的條件下作用之外，他們必須通過模擬實際情況，可將他們視為可以接受的實際車輛應用過程前遇到的特殊測試。由其供應商，通過這種規格的具體適用部分認證產品不會在條件可能超過所為其產品已進行了令人滿意地測試應用過程中使用。有關的認可人士是最終的權力，以測試執行他或她的部分是什麼和什麼目的，這些測試所需。他或她也是最終的權力，以解決任何有關測試此規格，並授權任何設備或套裝過程含在本規範中的偏差的問題。必須記錄並包含任何偏差在最終的測試報告中。,1.SCOPE,Thisspecificationdefinesbasictestmethodsandrequirementsforsolder-lesscrimpedconnections.Somesectionsofthisdocumentmayalsobeapplicabletootherterminalattachmentmethodssuchassonicorelectricalweldingorsoldering.Inthesecases,applicabilityoftheproceduresinthisdocumentshallbedeterminedbytheResponsibleEngineer.1.本規範定義了基本試驗方法和要求的無焊錫壓接連接。此文件的某些部分可能也適用於其他端子附件方法如超音波或電氣焊或焊接。在這種情況下須由負責的工程師決定在此文件中過程的適用性。,2.CrimpapplicationsvalidatedtothisspecificationsupercedeanycrimpinformationonFord,GM,orDaimlerChryslercomponentprints.Theterminalsupplierhastheprimaryresponsibilityfortestingandselectionofcrimptoolingandtosupplydetailedcrimpinformationormakecrimptoolingavailabletothewiringassemblysupplieractuallydoingtheproductioncrimping.Ifthewiringsupplierdeviatesfromthisinformationoritisnotavailable,thentheresponsibilityfortestingtothisspecificationorgettingapprovalfromthecustomerwithappropriatetestdatashowingthatthecrimpwillfunctioninitsintendedcircuitlieswiththewiringharnesssupplier.2.壓接應用過程驗證用規格值特別分割任何壓接在福特，通用，戴姆勒-克萊斯勒資訊或元件列印。端子供應商的責任對已用於測試和選擇的壓接工具，提供詳細的壓接資訊或使壓接工具可供做生產壓著佈線元件供應商。如果偏離此資訊的佈線供應商，或者它不可對該技術指標測試批准得到適當的測試資料顯示，會在壓接過程它運行的客戶負責的擬電路佈線工具供應商。,3.Neworrevisedterminalsshallbedesignedtomeetthisspecification.4.Allnewcrimpapplicationsshallmeetthisspecification.Newcrimpapplicationsaredefinedasterminal/wirecrimpcombinationsnotpreviouslyspecifiedonFord,GM,orDaimlerChryslervehiclewiringharnessassemblies.Existingcrimpapplicationsmaybecarriedoverifapprovedbythecustomerengineeringdepartment.3.新的或修改的端子在設計上須符合此規格。4.所有新壓接申請須符合此規格。新壓接的應用過程定義端子/線壓接組合以前沒有被福特、通用汽車公司或戴姆勒-克萊斯勒汽車規格的配線元件上。如果經客戶工程部門批准，可以持續保留壓接的現有應用過程。,5.ElectricaltestsinthisspecificationhavebeenprovenbypastexperiencetoensurethatcrimpswillmeettherequirementsinSAE/USCAR-2andSAE/USCAR-20byincludingThermalShock,TemperatureHumidity,andPowerCurrentCycling.Testingandelectricalacceptancecriteriawilldetectdefectsincrimptoolinggeometry,platingquality,inadequatestranddistributioninthegrip,orcablestranding.CrimpapplicationsthathavepassedSAE/USCAR-2andSAE/USCAR-20normallyhaveonlypassedthenominalcrimpheightandusuallyonlywiththelargestgaugesize.Therefore,crimpswithintheproductioncrimpheightrangemaynotnecessarilypassthistest.5.電氣測試本規範中的已被證實過去的經驗，以確保金屬線是否壓接將通過包隔絕熱衝擊、溫濕度，和電源電流循環滿足SAE/USCAR-2和SAE/USCAR-20的規定的。測試和電氣驗收標準將檢測中壓接幾何形狀的模具、電鍍品質、抓地力，或電纜線束不足線束分佈的缺陷。壓接的應用過程通常已通過SAE/USCAR-2和SAE/USCAR-20具有僅通過公稱壓接高度和通常只與最大衡量尺寸。因此，生產壓接高度範圍內的金屬線壓接可能不一定通過這個試驗。,6.Proceduresincludedwithinthisspecificationareintendedtocoverperformancetestinganddevelopmentofelectricalterminalcrimpsthatarepartoftheelectricalconnectionsystemsinlowvoltage(0-48VDC)roadvehicleapplicationsatambienttemperaturesof125Cmaximum.TheOEMcustomermustapproveuseofthesetestproceduresforuseatvoltagesandtemperaturesbeyondtheselimits.7.Theseproceduresareapplicableonlytoterminalsusedforin-line,header,edgeboard,anddeviceconnectorsystems.6.此規範中包括的過程是覆蓋性能測試及發展的電子端子壓接在低電壓(0-48VDC)道路車輛應用的電子連接系統在環境溫度最大125C下。OEM客戶必須被批准使用這些測試於電壓及溫度超出這些限制的過程。7.這些過程只適用於在端子使用在同軸、座、邊緣板，和設備插頭系統。,1.1CrimpingParameters1.1.1TheCrimpconnectionperformanceischaracterizedby:MechanicalperformanceismeasuredbyterminaltoconductorPull-OutForce.Electricalperformanceismeasuredbyterminal-to-conductorCrimpResistance.1.1.2Thegeometryofaconductorcrimpischaracterizedby:Conductorcrimpheight(CCH)Conductorcrimpwidth(CCW)Insulationcrimpheight(ICH)Insulationcrimpwidth(ICW)Cut-offEndofconductorEndofinsulationBellmouth(flare)Burr(anvilflash)dimensiononthebaseoftheconductorcrimpStepbetweenthecoreandinsulationtoolsCrimptoolinggeometry1.1壓接參數1.1.1壓接連線性能的特點是：機械性能是量測端子到插頭的拉出力。電氣性能測量通過端子到導體壓接電阻。1.1.2導體壓接幾何形狀的特點是：導體壓接高度(CCH)導體壓接寬度(CCW)絕緣壓接高度(ICH)絕緣壓接寬度(ICW)斷端導體的結束絕緣喇叭口(呈喇叭形展開)毛邊(鐵屑)尺寸導體壓接的步驟中的核心與絕緣工具壓接工具幾何的基礎上,SAE/USCAR-2PerformanceSpecificationforAutomotiveElectricalConnectorSystemsSAE/USCAR-20FieldCorrelatedLifeTestSupplementtoSAE/USCAR-2汽車電氣插頭系統SAE/USCAR-2性能規範SAE/USCAR-20場相關壽命試驗補充到SAE/USCAR-2,2.REFERENCEDDOCUMENTS,2.1DocumentHierarchyIntheeventthereisaconflictbetweenperformancespecification,partdrawings,andotherrelatedstandardsorspecifications,therequirementsshallbeprioritizedasfollows:1st-ApplicableFMVSSrequirementsandotherapplicablestateandFederalrequirements.2nd-Applicablepartdrawings3rd-Applicableproductdesignspecification)4th-AutomotiveIndustryActionGroup(AIAG)ProductionPartApprovalProcess(PPAP)5th-ApplicableUSCAR/EWCAPperformancespecifications6th-Otherapplicablestandardsandspecifications2.1文件層次結構事件有性能規格、部件的圖面和其他相關的標準或規格之間的衝突，要求須被優先，如下所示：1st-適用FMVSS要求以及其他適用的狀態和聯邦的要求。2、-適用零件圖面3rd-適用產品設計規範。4th-汽車工業行動集團（機動車)生產部件審批過程(提交)5th-USCAR/EWCAP適用性能規範6th-其他適用的標準和規範,2.2TestRequest/Order2.2.1Samples,TestTypeandSpecialTestsThelaboratorytestrequest/ordershallprovidelocationanddocumentationoftestsamples,identifythetypeoftesttobeperformed(development,validation,specialpurpose,etc.)anddescribeanyspecialteststhatarenotapartofthisspecification.Anyrequiredrevisionsto,ordeviationsfromanytestsinthisspecificationmustincludedetailedinstructionsforeachchange.2.2測試要求/命令2.2.1樣本、測試類型和特別的試驗實驗室測試要求/命令須提供位置和測試樣本的文件，識別要測試的類型描述非此種規格的零件的任何特殊測試和執行（開發、驗證、特殊用途等）。任何所需的修訂或本規範中的所有測試的不同都必須包括每個詳細更改的說明。,2.3MaterialsandProcessesSpecificationsSuppliersareexpectedtoadheretotheappropriateMaterialsandProcessthatarereferencedinthisspecificationandanyassociateddrawingsandreferencedocuments.Unlessotherwisespecifiedorrequiredbylaw,suppliersareexpectedtousethemostrecentversionsofanyapplicabledrawings,referencedocuments,andstandards.2.3材料和過程規格供應商預計將遵守適當的材料和過程在此規範和任何相關的圖面和參考文件中引用的。除非另有規格，或者所需的法律供應商預計將使用最新版本的任何適用的圖面、引用的文件和標準。,2.4OtherReferencedDocumentsSAEJ1128:LowTensionPrimaryCableJISC3406:LowTensionPrimaryCableISO/DIS6722LowTensionPrimaryCableAIAG:MeasurementSystemsAnalysisReferenceManualSAE/USCAR-2PerformanceSpecificationforAutomotiveElectricalConnectorSystemsSAE/USCAR-20FieldCorrelatedLifeTestSupplementtoSAE/USCAR-22.4其他參考文件SAEJ1128:LowTensionPrimaryCableJISC3406:LowTensionPrimaryCableISO/DIS6722LowTensionPrimaryCableAIAG:MeasurementSystemsAnalysisReferenceManualSAE/USCAR-2PerformanceSpecificationforAutomotiveElectricalConnectorSystemsSAE/USCAR-20FieldCorrelatedLifeTestSupplementtoSAE/USCAR-2,3.1RecordRetentionThesuppliershallmaintainacentralfileforthestorageoflaboratoryreportsandcalibrationrecords.SuchrecordstoragemustbeinaccordancewithestablishedISOandAIAGpoliciesandpractices.3.2SampleDocumentationAlltestsamplesshallbeidentifiedinaccordancewiththerequirementsofISOandtheAIAGPPAP.3.1記錄保留對實驗室報告的存儲和校準記錄供應商應保留核心文件。這種記錄存儲必須按照既定的ISO和AIAG政策和做法。3.2樣本文件所有的測試樣本須按照ISO和AIAG的要求進行標識。,3.GENERALREQUIREMENTS,3.3SampleSizeMinimumsamplesizesaregivenforeachtestinthisspecification.Agreaternumberofsamplesmayberequiredbythetestrequest/order.However,nopartordevicemayberepresentedashavingmetthisspecificationunlesstheminimumsamplesizehasbeentestedandallsamplesofthegrouptestedhavemettheapplicableAcceptanceCriteriaforthattest.Itisneverpermissibletotestalargergroup,thenselecttheminimumsamplesizefromamongthosethatpassedandrepresentthatthisspecificationhasbeenmet.Anyalternativesamplesizeand/ormethodologiesmustbeapprovedbytheAuthorizedPerson.3.3樣本尺寸本規範中的每個測試，給出最小樣本量。依測試要求/命令，可能需要更多的樣本。不過，沒有的零件或設備，可作為代表符合該規範除非最小樣本尺寸已符合測試並所有樣本的測試組都符合該測試適用的驗收標準。它不允許測試一個較大的群組，然後選擇那之間最小樣本並表示已符合了該技術指標。任何替代示範尺寸和/或方法必須由有關的認可人士批准,3.4DefaultTestTolerancesDefaultTolerances,expressedasapercentageofthenominalvalueunlessotherwiseindicated:A.Temperature=3oCB.Voltage=5%C.Current=5%D.Resistance=5%E.Length=5%F.Time=5%G.Force=5%H.RelativeHumidity=5%3.4預設測試公差預設公差表示為公稱值的百分比，除非另有說明：A.溫度=3oCB.電壓=5%C.電流=5%D.阻抗=5%E.長度=5%F.時間=5%G.力=5%H.相對濕度=5%,3.5TestDefaultConditionsWhenspecifictestconditionsarenotgiveneitherintheproductdesignspecification,thetestrequest/orderorelsewhereinthisspecification,thefollowingbasicconditionsshallapply:A.RoomTemperature=235oCB.RelativeHumidity=AmbientC.Voltage=14.00.1VDC3.5測試預設條件當在產品設計技術指標，測試要求/命令或在本規範中其它地方沒有規格測試的條件時，適用下列基本條件：A.室溫=235oCB.相對濕度=環境C.電壓=14.00.1VDC,3.6EquipmentNeitherthelistshowninTable3.6,northelistineachtestsectionisall-inclusive.Itismeanttohighlightspecializedequipmentordeviceswithparticularaccuracyrequirements.Manyotheritemsofcustomarylaboratoryequipmentandsupplieswillalsoberequired.3.6設備不論表3.6所示的清單和清單中在每個試驗階段都包括。它是為了突出顯示專業的設備或設備有特定的精度要求。許多其他項目的一般的實驗室設備和供應商也將需要。,Note:Useofequipmentwithalesserrangeisacceptableforspecifictestswheretherequiredrangeforthattestcanbemet.Theequipmentrangespecifieddoesnotprecludeuseofequipmentwithalargerrange,buttheaccuracymustremainwithinthespecifiedtolerance.Forexample,aDMMwitharangeof0-100voltscouldbesubstitutedforonespecifiedas0-50volts,withtheprovisionthattheaccuracycouldbemaintainedas0.25mVorbetter.,注意：對規格測試符合該測試在所需的範圍，配備一個較小範圍的使用是可以接受的。規格的設備範圍並不使用設備的一個更大的範圍，但精度必須在規格的公差範圍內。例如DMM常用0-100伏特的範圍可能被替換為規格為0-50伏特可提供準確性維持為0.25mV或更好的。Table3.6-Equipment,3.7TestOrderandSet-UpDiagramsareprovidedwherenecessarytoclarifythedetailsofthevarioustestprocedures.Thetestsineachsectionmustbeperformedintheordergivenunlessotherwisespecifiedinthetestrequest/order.Constructiondetailsforselectedtestfixturesandequipmentareprovidedineachsection.3.7測試順序與安裝在有需要時提供圖去說明各種測試過程的詳細資訊。每個部分中的測試必須按循序給予執行，除非有其它指定的測試要求/順序。每個部分中提供施工選定的測試固定裝置及設備的詳細資訊。,3.8DefinitionsandGlossaryofTermsTermsdefinedinthedefinitionsorglossaryarecapitalized(i.e.RoomTemperature,SteadyState,PLR,etc.).AlistofdefinitionsisprovidedinAppendixB.AglossaryoftermsisprovidedinAppendixC.,3.8定義和術語定義或術語表中定義的術語字母都大寫（即室溫、穩態、PLR等）。在附錄B中提供了定義的清單附錄C.中提供術語表,3.9MeasurementResolutionUnlessotherwisespecified,metersandgagesusedinmeasurementsofthetestsample(s)shallbecapableofmeasuringwitharesolutiononedecimalplacebetterthanthespecifiedvalue.Forexample,eventhoughawirediameterspecifiedas0.1mmmightactuallybethesameasonespecifiedas0.10mm,caliperscapableof0.01mmresolutionmaybeusedtomeasurethefirstwirebutamicrometerwith0.001mmresolutionisrequiredtomeasurethesecondwire.3.9測量解析度除特別指定外尺及量規測使用試樣本中須能夠測量解析度比指定的值更好的小數點設置。例如即使規格為0.1mm的線徑實際上可能相同，其中一個規格為0.10mm，卡尺能夠有0.01mm解析度的可用於測量第一線，但微米0.001mm解析度需求可測量第二線。,3.10TestRepeatabilityorUSCAR-2PerformanceSpecificationforAutomotiveElectricalConnectorSystemsDryCircuitResistance).EWCAPElectricalWiringComponentApplicationsPartnership.OneofseveralconsortiaunderUSCAR.Hasthetaskofcreatingspecificationsforelectricalcomponentsandinterfaces.ENV“EnvironmentallyTested”Anabbreviationfor“AcceleratedEnvironmental”Test(alsoimpliesDryCircuit/LowEnergytestmeasurementsperMIL-STD-1344A,method3002.1,beforeandaftertestsequence;orUSCAR-2PerformanceSpecificationforAutomotiveElectricalConnectorSystemsDryCircuitResistance).EWCAP電氣佈線元件應用夥伴關係。在USCAR下的幾個財團之一。已創建電氣元件及介面技術規範的任務,FMEAFailureModeandEffectsAnalysisFMVSSFederalMotorVehicleSafetyStandardFSFullScaleIACSInternationalAnnealedCopperStandardIDCInsulationDisplacementConnection.Ameansofattachingaterminaltoaconductorwhereprojectionsontheterminalpiercetheconductorinsulationtomakeelectricalcontact,ratherthanrequiringtheinsulationtoberemoved.FMEA失效模式及後果分析FMVSS聯邦汽車安全標準財政司司長全規模船級國際退火銅標準IDC絕緣位移連接。要移除的附加端子到端子上的推算其中皮爾斯進行電氣的接觸的導體絕緣導體，而不是要求在絕緣材料的方法。,MVD毫伏特Drop.MVSSMotorVehicleSafetyStandard.PLRPositiveLatchReinforcement.AlsoknownasaWedge,SpacerorTerminalPositionAssurance(TPA)feature.Itisinstalledorseatedaftertheterminalsareinsertedintotheirhousingtoassurethattheterminalsareproperlypositioned.Iteitherreinforcestheprimaryterminallockingmechanismorprovidesaseparateredundantterminallock.PPAPProductionPartApprovalProcess.微血管密度毫伏投遞。MVSS汽車安全標準。PLR正閂鎖加固。也就是一種楔、間隔或端子位置保證(TPA)功能。在安裝或坐後端子插入到他們的住屋，以確保該端子位於正確。它既鞏固了主要端子鎖定機制，也提供了一個單獨的冗余端子鎖定。提交生產部件的批准進程。,PTOPullTestOnlyPTXAnabbreviationfor“PullTestandCrossSection.”RHRelativeHumidity.TPATerminalPositionAssurance.AlsoseePLRTUTTerminalUnderTest.USCARUnitedStatesCouncilforAutomotiveResearch.AconsortiumofrepresentativesfromFord,GeneralMotorsandDaimlerChryslertopromotejointresearchinnon-competitiveareasthatcanstrengthentheUSautomotiveindustry.()僅PTO式測試紫杉安的縮寫拉試驗和斷面。RH濕度。TPA端子位置保證。另請參見PLR太原理工大學端子試驗。USCAR美國汽車研究的委員會。一個財團的福特、通用汽車公司和戴姆勒-克萊斯勒，促進聯合研究非競爭性領域，可以加強美國汽車工業的代表。(),APPENDIXD:MATERIALRESISTANCETABLESMaximumallowableresistance(milliOhms)forvariousmaterialsaftercompletionofElectricalCurrentCycling(ECC)testorAcceleratedEnvironmental(ENV)test附錄d：材料抗性表最大允許(值為毫歐)各種材料性能後完成的電流循環(ECC)測試或加速環境(ENV)測試,TableD-1Maximumallowableresistance(milliOhms)forvariousmaterialsaftercompletionofElectricalCurrentCycling(ECC)testorAcceleratedEnvironmental(ENV)testThistableisprovidedforreferenceonly.Theboldvaluesshownwerecalculatedusingtheformulasinparagraph.表D-1最大允許(值為毫歐)各種材料性能後完成的電電流循環(ECC)測試或加速環境(ENV)測試此表是僅供參考。在段粗體值顯示使用公式計算,TableD-2Thistableisprovidedforreferenceonly.Theboldvaluesshownwerecalculatedusingtheformulasinparagraph.Allowableresistancechange(milliOhms)forvariousmaterialsaftercompletionofElectricalCurrentCycling(ECC)testorAcceleratedEnvironmental(ENV)test表D-2此表是僅供參考。在段中粗體值顯示使用公式計算值允許阻抗更改（毫歐姆值）對毫歐的各種材料的電流循環(ECC)測試或加速環境(ENV)測試完成後,APPENDIXE:CRIMPDEVELOPMENTANDGEOMETRY1.Keycomponentsandvariablesinthedevelopmentofacrimpbeginwithgatheringspecificterminal,crimptoolingandcabledimensionsincluding(butnotnecessarilylimitedto):附錄e：壓接發展和幾何1.關鍵元件和發展中的壓接開始收集特定端子變數、壓接工具和電纜的尺寸，包括(但不是一定局限於）：,StockThickness線束票厚度WingLengthandWidth翼長度和寬WingFeatures(Serrations,Knurls,Coins,etc)翼特徵（鋸齒、刻痕、錢幣、等)Alloy&Temper(Yield)合金與鋼化(產量),WingPlatingType(Tin,silver,etc)翼鍍類型（田，銀，等等）Numberofstrandsinthecable電纜中線數號Diameterofeachstrand直徑的依線束的Strandplating線束鋼線束鍍鋼Strandalloyandelongation(copper,fullhard,annealed,etc)線束合金和斷裂伸長率（銅、完全硬化、退火、等)Internaldimensionsofthetools:工具的內部尺寸：TopRadiusorRadii頂部半徑或頂半徑SeparationbetweentheTopRadii頂半徑分離SideAngle邊角錘半徑AnvilRadius錘半徑AnvilWidth砧寬Toolinghardness,finish,plating,etc模具硬度、完成、電鍍等,2.Theabovecrimpparametersshallbeuniquelycontrolledbyspecificcable,terminal,andcrimptoolingidentificationnumbers.Theappropriatecrimpdimensionsareestimatedbycompactionanalysis.ThecompactionmaybeestimatedusingasimpleratiocalculatedbyusingFiniteElementAnalysistechniquesorothermethods.Theestimatedcompactionisonehundredtimesthequantityone(1)minustheratiooftheareacontainedbythetoolsandthesumofthecrosssectionalareaoftheterminalandtheconductor.C=100(1-(T/A)%WhereC=thecompactionT=theareacontainedbythecrimptoolsA=thesumofthecrosssectionalareasoftheterminalandtheconductor上述的壓接參數須由特定的電纜、端子和壓接工具標識號數唯一控制。壓實分析由評估適當壓接尺寸。使用有限元分析技術或其他方法使用一個簡單的比率計算，可評估壓實。評估的壓實是一百乘以數量一(1)減去該區域所包含的工具和端子和導體的橫截面面積的總和比率。C=100(1-(T/A)%C=壓實T=區域所包含的壓接工具A=跨斷層端子和導體方面的總和,3.Generally,15%to20%compactionoftheconductorandterminalisagoodplacetostart.Thisspecificationrequiresthreeconsecutivecrimpheightstopasselectricaltests.Usingsamplesbuilttothiscompactionrangeusuallyprovidesthebestopportunitytopassthesetests.4.Crimpqualityisdependentoncompactionandiscontrolledbydimensionsofcrimptooling,terminalgrip,andcablecrosssectionalarea.Therefore,itisimportanttodocumentthatthecableareausedinproductionisconsistentwithareaofthecableusedincrimpdesignvalidation.Compactionisverifiedinproductionbyterminal,cableandcrimptooldimensionsusuallycontrolledbyspecifictoolingpartnumbers.3.一般，15%至20%的導體和端子的壓實是個開始好地方。此規範要求通過電氣測試三個連續壓接高度。使用樣本通常用於此壓縮範圍提供最佳的機會，通過這些測試。4.壓接品質取決於壓實，並且由壓接模具、端子的抓地力和電纜橫截面面積的尺寸控制。因此，務必要在生產中使用的電纜區域與區域電纜壓接設計驗證中使用的一致的文件。壓實是在生產中驗證端子、電纜和壓接刀具尺寸通常受特定工具部件號。,5.Thesesamecalculationscanbeusedtocalculateotherhelpfulinformationincludingcrimpaspectratioandtoolclearances.Crimpingtothiscompactionrangewillresultinslightupwardbendingoftheterminalwithrespecttothecorecrimpwingsandshallbecompensatedforbyproductionassemblydiestoinsureproperconnectormating.TheWiringSuppliersProductEngineeringmustdeterminethemaximumterminalbendand/ortwist.這些相同的計算，可用於計算其他有用的資訊，包括壓接長寬比和工具清拆行動。壓著這個壓實適用將導致輕微向上彎曲的核心壓接翼相對於端子，並須以確保適當的插頭配合的生產組立模具的補償的。佈線供應商產品工程必須確定最大端子折彎和/或壓接。,FigureE-1CrimpMeasurementPoints圖E-1壓接測量點,6.Conductorcrimpheight(CCH)The