恒力弹簧支吊架说明书(中英对照).doc

恒力弹簧支吊架安装调整说明书 Constant Support Spring Hanger Installation, Operation and Maintenance Manual目 次Index前言Preface 21.安装前调整须知Operational Requirements prior to installation32.弹簧支吊架的安装 Principle of installation about spring hanger 63.弹簧支吊架的载荷调整 Loading adjustment of spring hanger74.弹簧支吊架安装调整注意事项 Installation and adjustment notice of spring hanger10前 言Preface本公司生产的PH型、LH型恒力弹簧支吊架系列产品符合JB/T8130.1-1999规定，产品出厂前经逐台性能试验并附有产品合格证明书，每份合同附一份安装调整说明书，请用户在安装调整前仔细阅读说明书。本说明书向用户介绍的安装调整有关内容是以平式（PH型）恒力弹簧支吊架为代表，其他型式如立式（LH）、座式（ZH）和本公司生产的其他标准系列如恒力碟簧支吊架等，可参照本说明书进行。 The Constant Spring Hanger serial （PH & LH type） products by our company meet JB/T8130.1-1999 standard requirement, the hangers will be tested prior to delivery and attach the product quality certificates and operation & adjusting instruction, the site shall read double instruction prior to installation.The related Installation, operation and maintenance content of manual make Horizontal type constant spring hanger (PH type) representation, others type products, such as Vertical type (LH type) and Seated type (ZH type) and other type hangers , they are all make the manual reference.大连弹簧有限公司Dalian Spring Co., Ltd.二八年十月 10/2008 恒力弹簧支吊架安 装 调 整 说 明 书 Constant Spring HangersInstallation, Operation and Maintenance Manual1. 安装调整前须知 Operational Requirements prior to installation1.1 恒力弹簧支吊架按力矩平衡原理设计，用来承受热力管道和设备自重载荷，当管道或设备从冷态到热态产生膨胀（位移）时，恒力弹簧支吊架的支吊点能跟随其移动，同时载荷基本保持恒定不变，减少管道和设备接口处的附加应力，保障管路系统或设备安全运行。 With the principle of moment balance, Constant Spring hanger is used to stand hot pipeline and facility weight. When pipe or facility appears expansion movement from cold to hot status, Constant hanger load change little, but the hanger dot can remove properly with pipe movement.1.2 恒力弹簧支吊架主要由圆柱螺旋弹簧、固定框架、回转框架、连杆回转机构、松紧螺母和载荷调整装置等构成，其典型结构如图1所示。Constant hanger contains cylindrical and helical compress spring, frame plate, rotate frame, turnbuckle and load adjust device etc., and the type construct is shown as below figure 1. 图1 恒力弹簧支吊架典型结构示意图Figure 1 Type Construct Constant Spring Hanger1固定框架/frame plate ；2回转框架/rotate frame；3生根顶板螺栓孔/bolt hole； 4主轴/ main pivot shaft ；5位移指示牌/movement indicate panel；6载荷调整螺栓/load adjust bolt；7位移指示器/movement indicator；8弹簧罩筒/spring can ；9锁紧销轴存放孔/lock pin hole；10弹簧/spring ；11弹簧紧固螺母/spring load nut；12载荷调整指示牌/load adjust indicate panel；13载荷调整轴刻线/ load adjust panel；14锁紧销轴/lock pin；15吊杆螺栓（不供）/thread rod (not supply) ；16花兰螺丝/turnbuckle；17载荷螺栓/load bolt；18载荷轴/load shaft ；19紧固螺母/load nut。1.3 常用恒力弹簧支吊架的型式和生根支吊方式如图2。The spring hanger type and common supporting and hung plan are shown as below figure 2：图2 常用恒力弹簧支吊架的型式和生根支吊方式Figure 2 The spring hanger type and common supporting and hangering plan1.4 恒力弹簧支吊架的铭牌如图3所示。 Constant spring hanger nameplate is shown in figure 3:Constant spring hangerSpecification: Pipe line No.: WeightManufacture series NO: Manufacture dateDalian Spring Co., Ltd. Manufacture date图3 恒力弹簧支吊架铭牌figure 3 Constant spring hanger nameplatefor example: Specification No: 型号示例：PHE 50 260 / 32536 X M30 吊杆螺纹规格 Screw specification 支吊架的位移方向、X表示向下、S表示向上； Movement direction: s: up, X: down ; 支吊架的载荷（N）；Hot load (N); 支吊架的位移量（mm）；Movement value; 支吊架的编号；Hanger series number; 支吊架的型式，弹簧轴线平行地面为平式（PH），弹簧轴线垂直地面为立式（LH）。 Hanger type: PH: spring axes line is horizontal to ground,; LH: spring axes line is vertical to ground 1.5 恒力弹簧支吊架出厂时的位移方向锁定状态如图4所示，请注意位移向下或向上时回转框2和位移指示器7的位置。 Constant spring hanger movement indicates as below (figure 4)prior to delivery,.Attention rotate frame (item 2) and indicator (item 7) position when movement up towards （a）位移向下状态 （b）位移向上状态 Down towards condition up towards condition图4 恒力弹簧支吊架出厂时位移方向锁定状态Figure 4 Constant spring hanger movement locking condition before delivery2. 恒力弹簧支吊架的安装 Principle of installation about spring hanger2.1 安装前请仔细阅读恒力弹簧支吊架的铭牌标识，铭牌中的型号、位移、载荷、位移方向和吊杆螺纹规格应符合工地安装施工图要求。 Read the spring hanger nameplate with care, the content in the nameplate shall conform to the requirement of site erection, it contains specification, movement, hot load, movement direction thread size etc. 2.2 按安装施工图要求，用起重工具将恒力弹簧支吊架固定在钢结构上，生根固定时应注意管道或设备的水平位移和方向，按施工图适当偏装，以保证吊架在运行中吊杆垂直。 Attach the spring hanger to the steel shapes with lift facility as per erection drawing, and be care of movement and direction of pipe line or facility, properly installation offset as per erection drawing to ensure hanger rod vertical in working condition.2.3 吊架生根固定后，将载荷螺栓17插入载荷轴18锥孔内，请注意锥孔的方向，不能装反。载荷轴18与紧固螺母19、载荷螺栓17、花兰螺丝16的初装连接如图5所示，值得注意的是，载荷螺栓伸出的长度最大为4mm。 After fixed spring hanger, insert load bolt (item 17) into load axes conical hole (item 18), Warning! Be care of conical hole direction, it is forbidden inserting contrary. Assembling Load axes (item 18) with load nut (item 19), load bolt (item 17),turnbuckle（item 16）is shown in figure 5, but shall be give attention that protruding thread (item 17) length 4 mm max past load nut (item 19). Load nut Load axes Load bolt Rotate frame Turnbuckle Thread rod图5 载荷螺栓的连接Figure 5 Load bolt assembly2.4 将被支吊的管道或设备加以临时固定，找好水平，把吊杆螺栓15旋入花兰螺丝16内，初装留量1020mm，如图5所示。 Fixed temporary pipe line or facility and made them horizontal, then put thread rod (item 15) into turnbuckle (item 16), keeping clearance 10-20mm which shown in figure 5.2.5 旋紧花兰螺丝，带上载荷，拆除临时固定，此时有可能用手拔出锁紧销轴14，说明管道或设备的自重载荷与支吊架的额定载荷相同，但在水压试验之前不要拔出锁紧销轴14，因此时支吊架需锁定为刚性，以便在水压试验中吸收过载。 Fasten turnbuckle and stand load completely, then remove equipment temporary fixed. If draw lock pin (item 14), it means that pipe or facility load is same to hanger design load, but forbid drawing load pin before hydrostatic test, for at that time, hanger need to be locked to rigid for absorbing extra load.3. 弹簧支吊架的载荷调整 Loading adjustment of spring hanger3.1 当管道或设备在水压试验和冲洗完毕后，支吊架须逐台调整载荷，直至轴与轴孔出现间隙来达到用手将锁紧销轴14拔出的目的，为系统运行做好准备。 Adjust the spring hanger load one by one to appear clearance between pin with hole and draw the lock pin (item 14) for boiler running after pipe or facility hydrostatic test and rinse is completed.3.2 调整前，先观察锁紧销轴的另一端与轴孔的间隙朝向，出厂锁定状态时，由于弹簧的作用力使间隙朝载荷方向，最大间隙2mm，间隙的观察方法如图6所示。 It shall be done before adjust that to examine the clearance between lock pin with hole, the clearance is near to load (max 2 mm) for spring load when in locking condition. The method to examine is shown in figure 6: Lock pin (item 14) Spring direction load direction Clearance Pin hole 图6 锁紧销轴与轴孔出厂时的间隙朝向 Figure6 lock pin and hole clearance direction 3.3 支吊架在载荷调整时，锁紧销轴14与轴孔的间隙会出现三种情况，如图7所示。 There are 3 possibilities in adjusting between lock pin with hole, they are shown in figure 7: Clearance near to load side clearance near to spring Frame plateLock pin Clearance（a） (b) (c)图7 锁紧锁轴与轴孔的间隙Figure 7 clearances between lock pin with pin hole 3.4 载荷调整方法 Load adjustment method：3.4.1 用花兰螺丝调整载荷 Adjust with turnbuckle:3.4.1.1 如图7（a ）所示，轴与轴孔双向均有间隙，说明弹簧力矩与载荷力矩已达平衡，无须调整，锁紧销轴用手容易拔出。 When Figure 7(a) appears, the clearance exists in both pin and hole side, it means that spring moment is same to load moment, and no need to adjust, at that time, lock pin can be drawn from hole easily. 3.4.1.2 如图7（b）所示，轴孔朝弹簧方向没有间隙，朝载荷方向有间隙，说明弹簧力矩大于载荷力矩，用扳手或钢棒旋紧花兰螺丝加载，直到出现间隙，慢慢用手试拔出锁紧销轴14。 When Figure 7(b) appears, the clearance exists near to load side and no clearance near to spring, it means that spring moment is bigger than load moment, and need to fasten turnbuckle to increase load with bar or spanner, stop until clearance appear like figure (a) , then draw the pin （item 14）by hand. 3.4.1.3 如图7（c）所示，轴孔朝弹簧方向有间隙，朝载荷方向没有间隙，说明载荷力矩大于弹簧力矩，用工具旋松花兰螺丝卸载，直到出现间隙，用手试拔出锁紧销轴14。 When Figure 7(c) appears, the clearance exists near to spring and no clearance near to load side, it means that load moment is bigger than spring moment, and need to loosen turnbuckle to decrease load with bar or spanner, stop until clearance appear like figure (a) , then draw the pin ( item 14) by hand.3.4.1.4 当用工具调整花兰螺丝有困难时，也可用导链等起重工具对管道或设备的支吊点加载或卸载，直到出现间隙拔出锁紧销轴14为止，再卸除起重工具。 When it is difficult to rotate turnbuckle, it can increase or decrease load on pipe or facility dot until clearance appears with lifting facility, such as chain wheel, then remove the lifting facility.3.4.2 用载荷调整螺栓6调整载荷 Adjust with load adjust bolt3.4.2.1 用载荷调整螺栓6调整载荷时，则可使载荷增大或减小额定载荷的1015%，以达到力矩平衡目的。 It can make the moment balance with increase or decrease designing load 10-15% through adjusting item 6. 3.4.2.2 当出现图7（a）情况时，无须调整。 When Figure 7(a) appears, no need to adjust.3.4.2.3 当出现图7(b)情况时，逆时针旋转载荷调整螺栓6，减小弹簧力矩，使弹簧力矩与载荷力矩平衡。 When Figure 7(b) appears, rotate item 6 anticlockwise to decrease spring moment and achieve load moment and spring moment balance.3.4.2.4 当出现图7（c）情况时，顺时针旋转载荷调整螺栓6，增大弹簧力矩使其与载荷力矩平衡。注：用载荷调整螺栓6调整载荷时，应注意调整轴刻线13相对载荷调整指示牌12零位的位置，调整时，调整轴刻线上下调节量不应超过如下规定：吊架编号1-33， 相对调节量为为10mm；吊架编号34-55，相对调节量为20mm；吊架编号56-74，相对调节量为30mm；When Figure 7(c) appears, rotate item 6 clockwise to increase spring moment and achieve load moment and spring moment balance.Note: attend the opposite position between load adjust panel (item 13) and load adjust indicate panel and shall confirm below requirements:hanger number 1-33， adjust value is 10mm;hanger number 34-55， adjust value is 20mm;hanger number 56-74， adjust value is 30mm;3.4.3 对同一条管道或同一台设备，采用两台或两台以上支吊架时，也应按上述方法反复调整载荷，使载荷分配均匀，逐台拔出锁紧销轴14。Regarding as one pipe or one facility uses two or above hangers to support or hang, it shall adjust reduplicate according to the above methods, too, when load distribute equality, take out lock pin (item 14). 3.4.4 如果已按上述方法调整，但锁紧锁轴仍无法取出时，应请有关技术人员评审，支吊架载荷选择是否合理，支吊架编号是否应该更换。 If all above method used, the lock pin cant take off yet, please contact the related technical engineers to clarify whether hanger selection reasonable and hanger number need to replace or not.4. 弹簧支吊架安装调整注意事项 Installation and adjustment notice of spring hanger4.1 PHA型恒力弹簧支吊架，是用双螺栓3将生根顶板固定在钢结构上的，安装时应注意旋入一个螺母，且螺栓头旋出长度不应超出10mm，如图8所示，以免与回转框2旋转时相碰。 PHA type hanger will be fixed to steel beam with double side bolt (item 3), be noted that protruding thread length is no more than 10 mm for avoiding blocking off rotate frame (item 2) working, as shown in figure 84.2 载荷调整后拔出的锁紧销轴14，应存放在销轴存放孔9内，严禁插入其它孔。 Lock pin drawn shall be place into hole (item 9) after load adjusting, no insert other holes.4.3 支吊架载荷调整时，不允许用火焰切断锁紧销轴14。 It is forbidden that cutting lock pin (item 14) with flame when load adjusting.4.4 支吊架载荷调整时，不允许用重锤打出锁紧销轴14。 It is forbidden that knocking out lock pin (item 14) with heavy hammer when load adjusting.4.5 在没有得到本公司允许情况下，不得调整弹簧紧固螺母11。 It is forbidden that adjusting spring load nut without manufactures approval.Hang top plateHang bolt图8 PHA型生根螺栓旋出长度示意图Figure 8 Protruding length of PHA type hangers hangin