梭织服装生产流程.doc

梭织服装生产流程Loom clothing production process梭织服装生产过程中应注意问题Should notice a problem in the loom clothing production line第一阶段：样品开发阶段First stage:The sample develops a stage一、客人沟通、接单,掌握客人样品的工艺要求1、先对工艺单进行文字处理，翻译成中文。A, the guest communicate, connect a list and control the craft request of guests sample 1, carry on a word processing to the craft list first, translate into Chinese.2、参照客户原样和工艺单进行核对（主要指老客户），着重看一下有无特殊要求，工艺单指示不明的地方要及时和客户沟通。2, according to original kind of customer and craft list to carry on checking(mainly point old customer), emphasize to take a look have already had no special request, the craft list indicates an unidentified place to want to communicate with customer in time.3、对着客户工艺要求进行逐项检查：3, toward customers craft to request to carry on pursuing an item check:（1）首先是主料，如面料的品种、纱支、结构、克重、颜色；(1)Is a lord to anticipate first, such as the noodles anticipate of the species, yarn pay, structure, gram heavy, color;（2）辅料，包括拉链、绳、扣、风眼、花边、松紧带、梭织布、横机罗纹、主标、水洗标、吊牌、装饰牌等。(2)Assist to anticipate, include zipper, rope, button up, breeze eye, lace, elastic tape, loom cloth, horizontal machine Luos line, lord mark and water wash a mark, mourn a card, decorate a card.etc.4、对照工艺单认真研究英绣花及其它处理方式。4, check against a craft list to hard study an English to embroider flower and other treatment.二、根据客户要求填写核价单认真研究完工艺单后，安排进行核价，即填写核价单。Two, request to fill in to check a price list according to the customer The earnest research completes work a skill list after, arrangement carry on checking price, then fill in to check price a list.1、核实工艺单上客户要求的纱支、克重、幅宽或有关面料生产的生产难易度。1, check customer of solid craft list the requested yarn pay, the gram weigh, breadth or relevant the noodles anticipate the production degree of difficulty of production.2、协同相关技术人员进行有关工艺用量的计算。2, be in conjunction with a related technical personnel to carry on the calculation concerning craft dosage.3、业务员对照工艺单，协同供应商进行生产量及加工费的计算。3, the salesman check against a craft list and be in conjunction with supplier to carry on volume of production and process the calculation of fee.4、汇总资料，核算价格。4, gather data, check price.5、报价时如对某些辅料及印绣花价格不明确的，报价时要注明。5, quote such as to some assist to anticipate and print to embroider to spend price not explicit of, offer want to note.三、备样，确认批板、确认面辅料及特殊工艺（洗水、印绣花）Three, have kind, confirm criticize plank, confirm noodles to assist to anticipate and special craft(wash water and print to embroider a flower)准备样品时要注意保证交期及质量以及样品的准确性。Want to notice accuracy of promising to hand over the period and quality and sample while preparing sample.（一）样品1、初样、款式样：面料品质要正确，辅料可以代用，款式、工艺要正确，工艺尽可能简单。(A)Sample 1, beginning kind, style kind:The noodles anticipates quality to have to be correct, assisting to anticipate can substitute, the style, craft has to be correct, and the craft is possibly simple.2、确认样 ,作为确认样,颜色要对,辅料要齐,印绣花也要按照要求的去做,确认样是给设计师看的,所以一定是好的和准确的,符合设计师口味的。2, confirm kind, Be confirm kind, the color wants rightness, assist to anticipate to want together, print to embroider a flower to also want according to requesting of do, confirm kind is let designer see, so must is good with accurate, match designers taste.3、尺码样：客人确认尺寸的样品，了解客户跳码要求。3, dimensions kind:The guest confirms the sample of size and understands customer to jump a code request.4、PP样、产前样：这是客人查货的标准样，做给客户看的样品,代表大货水平,所有面辅料品质、颜色、工艺、尺寸、包装都完全正确。4, PP kind, prenatal period kind:This is the standard kind that the guest checks goods, do the sample that lets customer sees, representative big goods level, all side assist to anticipate quality, color and craft, size and packings all complete exactitude.5、广告样、推销样：广告样一般来说是在订单确定后,大货出货前,客户用来扩大宣传,增加销售量的样品,齐色齐码,外观效果要好。5, advertisement kind, promote kind:Advertise kind generally speaking is after the order makes sure, before big goods take delivery of goods, the customer uses to extend publicity, the sample of increment sale quantity, together color together code, the external appearance effect is good friends with.6、水洗样，要保证成衣水洗尺寸，必须做好前提做好面料缩水率。6, water wash kind, promise ready-to-wear clothes water wash size, have to work well a premise to work well noodles to anticipate a shrinkage rate.7、大货样、船样：这是代表大货的样品，是客户验证的样品。7, big sample, ship kind:This is the sample that represents big goods, the sample that the customer verifies.寄出的样衣必须由相关QC量好尺寸检查确认好寄给客户。Kind dress of sending out have to from related amount of QC good size check the confirmation send so much to the customer.（二）色样1、色样：制作要准确、及时，保存要完整，一式三份：自已必须留存一份，以免以后的生产过程中，对大货的颜色进行核对。(Two)Kind and quality 1, kind and quality:The creation has to be accurate, in time, keep to have to be complete, one 3 types:From have already had to subsist a , so as not to in the later production line, carry on checking to the color of big goods.2、布样：颜色原样，原手感样，客人确认的小样，原品质样等。2, cloth kind:Color original kind, original hand kind, the guest confirms of small kind, at first quality kind etc.（三）印绣花样1、要求尽可能用正确颜色的布、线打样，特别是绣花，绣花线一定要用正确颜色。(Three)Print to embroider pattern 1, ask the cloth, line that use a correct color possibly to drew blueprint, especially embroider a flower, embroidering to spend line must be used a correct color.2、英绣花资料必须保证准确，如颜色搭配、花型等。2, the English embroider to spend data to promise accurate, match such as the color, flower type etc.3、业务员要对外加工的印绣花价格等资料进行汇总，便于以后出现同类加工业务时方便查询。3, the salesman want to outward and processedly print to embroider to spend datas like price,etc to carry on gathering, easy to hereafter appear the same kind process business convenience search.（四）辅料1、安排辅料时一定要尽可能多找几家，防止供应商出现问题。(Four)Assist to anticipate 1, the arrangement musted seek several more possibly while assisting to anticipate and kept supplier from appearing a problem.2、辅料业务员要对以前及以后采购的辅料价格等资料进行汇总。2, assist to anticipate salesman to want to past and hereafter buy of assisting and anticipating the datas like price,etc carry on gathering.3、客户一般确认销售样上的辅料，在打样时，就考虑找一些好做、好找的辅料，减少大货生产不必要的麻烦。3, the customer generally confirm to sell kind up of assist to anticipate, while drewing blueprint, consider to seek some do so much and seek so much of assist to anticipate, reduce big goods to produce otiose trouble.4、辅料总体要求为价格低及质量好，因此广泛汇总各辅料厂资料是非常必需的，以后再遇到此类辅料时能有据可查。4, assist to anticipate the total request as price low and quality good, therefore extensively gather each the data that assist to anticipate factory is very essential, hereafter again can have while meeting this kind to assist to anticipate according to can check.5、辅料打样确认需打样时间，并及时跟进。5, assist to anticipate to drew blueprint to confirm to need to drew blueprint time, and follow in time.第二阶段：生产前期准备Second stage:Expect to prepare before producing四.备料准备，品质控制，大货生产资料确认。Four.Get the materials ready preparation, quality control, big goods production data confirm.1、面料外观检验（1）外观检验；1, the noodles anticipate an external appearance examination (1)The external appearance examines;（2）总体检验；(2)Total examination;（3）色差控制；(3)The color differs a control;（4）品质检验。(4)The quality examines.2、下单一览表必须填写物料的品质、组织规格、成分、色样、规格型号、数量、交货日期等内容。2, the order general chart have to fill in the quality of material and organize contentses, such as specification, composition, kind and quality, specification model number, amount and date of delivery.etc.3、需要测试的把测试项目及要求附上。3, need to be tested of enclose with the test item and the request.四合扣、撞钉、工字扣必须做样片，大货回来要测试强力、漆牢度等。Four match to button up, bump to nail, the work word button up to do a kind slice, the big goods come back and test strong dint, paint a prison degree.etc.4、下单数确认数无误开始下订单，加单款未下单、补下单的面辅料要抓紧下单。4, place an order number to confirm number to without any error start order, add the list style noodles that didnt place an order, repair an order to assist to anticipate and hold firmly an order.5、补充：衣服有撞色部位，外面撞色、里面撞色、面里撞色、面辅料（织带等）撞色要注意做洗水测试。5, add:The clothes have already bumped color part and outside bump a color, in bump to bump color, noodles to assist to anticipate(ribbon etc.) to bump a color in color, noodles have to notice to do to wash water test.五.供应商生产能力评估，公司业务、QC、供应商产前预备会。Five.Supplier production ability valuation, the company business, QC and supplier prenatal period prepares meeting.1、供应商生产技术能力评估：1, the supplier produce technique ability valuation:（1）质量控制能力：是否有制度化的质量管理系统和内容。(1)Quality control abilities:Whether the quality management for systemizing system and contents.是否有独立行使职权的质量控制人员？Whether there is independence the quality control for exercising authority personnel?工厂是否有质量总监，对产品质量独立行使职权。Whether factory has the quality the director general, independently exercises authority to the product quality.（2）生产能力估计产量表；工厂总职工为多少？(2)Produce the ability estimate yield form;How much is the factory total officers and workers ?其中车缝为多少？Among them, the car sews for how much?QC为多少？How much is the QC ?技术带线师傅有多少？Does the technique take line teacher to have how much?熟练工人为多少?How much is the well-trained worker ?不熟练工人为多少?How much is the not well-trained worker ?（3）面料质量控制：对进来的布料是否抽查，片子是否全部检查，是否有书面记录，衣片和布抽查比例是否大于10%。(3)The noodles anticipates a quality control:To whether the cloth for coming in makes selective check, whether film all checks, whether have writing form record, dress slice and cloth make selective check a proportion whether more than 10%.对色布或印花布是否进行色差检验，检验的比例为多少。To whether the color cloth or the printed cloth carries on a color to differ an examination, the proportion of examination is how much.工厂对色差的限定程度如何，对有色差或色疵的布料如何进行控制，在裁剪时用什么方法进行区分？The factory is bad to color of how limitative degree is and carry on a control towards having a color differing or the cloth of color Ci how and use while cutting what method carry on a distinction?（4）技术力量：板房结构、样衣工、技术硬件。(4)Technique strength:The plank building structure, kind dress work, technique hardware.2、产前预备会：供应商、公司业务、QC共同参加2, the prenatal period prepare a meeting:The supplier, company business and QC takes part in together（1）安排生产计划，明确生产进度。(1)Arrange a production plan, definitely produce progress.包括开始裁剪的日期，开始缝制的日期，开始整烫以及完成包装的日期。The date included to start cutting, date start stitching, start the whole wrapping date of burning and completing.并以生产流程表的形式具体规定各个工序的完成日期。Combine to concretely stipulate each complete date of work preface by the form of production process form.（2）评估产前样，理解客户的技术资料和质量要求，明确工艺技术要求和包装要求，必要的产前工艺试验以及首件封样的质量总结.(2)Evaluate prenatal period kind, the comprehension customers technique data and quality request, explicit craft technique request and packing request, necessity of prenatal period craft experiment and head the piece seals the quality summary of kind.六.大货生产计划安排，开裁生产资料准备Six.Big goods production plan arrangement, open to cut to produce data preparation1、下达生产计划：1, next reach a production plan:（1）下达生产通知单，生产通知必须尽可能资料齐全、完备、正确，并在指令下达后落实相关部门在合理的时间内接收到了正确的指令，并已开始执行。(1)Next reach to produce notification, production notice have to possibly the data is well-found, complete, exactitude, and carry out after the instruction bottom reached related section at reasonable of time inside received correct instruction, and have already started carrying out.（2）向供应商要生产计划，监督生产指令在各环节中的进行，保证其顺畅。(2)Want a production plan to the supplier, inspect to produce the instruction is in each link of carry on, promise that it is smooth.（3）如有客户资料或面辅料未到时，要及时与相关部门和客户进行沟通和调解，做出最合理的生产计划。(3)If have the customer the data or noodles to assist to anticipate non-arrival, carry on communication and intermediation with the related section and the customer in time, do the production plan of the most reasonable.2、生产计划的跟进：2, the production plan follow:在安排确认时，要掌握以下几条原则：While arranging confirmation, controling a few principles is as follows:（1）首先排列生产计划，盘查确认点，首先要清点好辅料，核对好来料颜色是否一致，特别是对主、辅料的盘查，保证生产安期顺利开始。(1)Arrange a production plan first, investigate and search confirm to order, want to be a little bit pure good to assist to anticipate first, check to come to anticipate so much whether the color is consistent, especially to lord, assist to anticipate of investigate and search, promise to produce Anne to expect a smooth beginning.（2）监督和督促生产计划，确认所有保证生产顺利进行的有关指示，书面或实物已交待到有关部门的责任人心中，并已得到认真执行。(2)Direct and speed up a production plan, confirm all assurance production smoothly progress of relevant designation, writing form or real object have already handed over the responsibility public of waiting until the department concerned in, and have already got an earnest performance.（3）核对所有客户提供面辅料，是否与客户确认意见相符一致。(3)Check all customers to provide noodles to assist to anticipate, whether confirm an opinion with customer to agree with unanimously.（4）要注意客户的变更，如面料颜色、合同数量，如出现变更，要在第一时间内通知生产部门，减少不必要的损失。(4)To notice the customers alteration anticipate a color, the amount of contracts such as the noodles, if appear alteration, notify to produce a section in momentary, reduce otiose loss.第三阶段：大货生产阶段Third stage:The big goods produce a stage七.Seven.合同的跟踪，生产过程控制，大货质量控制跟进。Following of contract, the production line controls, the big goods quality control follows.1、在执行过程中，要准时填报跟单进度表，及时给客户报告生产进度，并要及时汇总资料，整理订单。1, in the process of carrying out in, fill to report a heel punctually list schedule, report production progress for customer in time, and want to gather data in time, tidy up order.2、在临近交期时，如生产过程中如有防碍大货交期无法按合同顺利执行时，必须事先通知客户。2, while nearby handing over to expect, such as production line if have to in advance notify customer when having already kept big goods of Ai from handing over to expect can not press the contract to carry out smoothly.3、当大货生产过程中，缝制、印花、绣花等出现防碍生产顺利进行时，一定要及时通知客户（同时发样给客户）采取有关补救措施。3, be a big goods production line in, stitch, stamp-tax, embroider flower etc. to appear to defend Ai production smoothly progress, must notify in time that the customer(deliver the kind to customer at the same time) adopts relevant remediable measure.4、为了大货生产能够顺利进行，要及时了解供应商的生产进度。4, can go on wheel for the sake of the big goods production, understand the production progress of supplier in time.5、要排查生产环节中还可能存在的问题，要及时汇总情况，尤其是辅料。5, want to line up to check to produce link in may also exist of problem, gather a circumstance in time, particularly assist to anticipate.并及时通知客户。Combine to notify customer in time.八.初期、中期查货，质量控制，预约尾期查货Eight.Initial stage, the middle check goods, quality control, reserve a final payment to check goods1、督促跟单员做好头件下线产品检验，认真对照工艺检查产品。1, speed up to work well a piece to log out with list memb