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1、US008904753B2(2) United States PatentMurphyUS 8,904,753 2Dec. 9, 2014() Patent No.:(45) Date of Patent:(54)THERMAL MANAGEMENT SYSTEM FOR GAS TURBINE ENGINEUSPC60/266; 60/267; 60/39.08; 165/96Field of Classification SearchCPC . F02K9/64; F02C7/18; F01D 25/18;F28F 27/00; F28F 13/00 USPC . 60/783, 801,
2、 266, 267, 39.08; 165/96See application file for complete search history.(58)(75)Inventor:Michael J. Murphy, Windsor, CT (US)(73)Assignee:United Technologies Corporation,Hartford, CT (US)(*)Notice:Subject to any disclaimer, the term ofthis patent is extended or adjusted under 35U.S.C. 154(b) by 776
3、days.(56)References CitedU.S. PATENTDOCUMENTSA * A A2/19929/19938/199511/20083/20092/20089/2008Scott-Neon60/39.093Butler Loxley et al. Larkin et al.Tumelty et al. Schwarz et al. Porte5,085,0375,241,814(21)1.:13/096,1305,438,823(22)Filed:Apr. 28, 20117,454,894 27,509,793 2Al Al(65)Prior Publication D
4、ata2008/00287632008/0230651US 2012/0272658 AlNov. 1, 2012* cited by examiner(51)Int. Cl. F28F27/00 F02K 99/00 F02C 7/06 F01D 17/08 F01D 17/14 F02K 3/075 F02C 7/14 F02C 9/18U.S. Cl.(2006.01)(2009.01)(2006.01)(2006.01)(2006.01)(2006.01)(2006.01)(2006.01)Primary Examiner Gerald L Sung(74) Attorney, Age
5、nt, or Firm Carlson, Gaskey & Olds, PC.(57)ABSTRACTA thermal management system for a gas turbine engine includes a first heat exchanger and a second heat exchanger in communication with a bypass flow through an inlet. A valve is operable to selectively communicate the bypass flow to either the first
6、 heat exchanger or the second heat exchanger through the inlet.(52)CPCF01D 17/085 (2013.01); F01D 17/148(2013.01); F02K3/075 (2013.01); F02C 7/14(2013.01); F02C 9/18 (2013.01); F05D2260/213 (2013.01); F05D 2260/232 (2013.01);F05D 2270/303 (2013.01); 0250/675(2013.01)19 Claims, 4 Drawing SheetsU.S. P
7、atentSheet 1 of 4US 8,904,753 2Dec. 9,2014U.S. PatentDec. 9, 2014Sheet 2 of 4US 8,904,753 2U.S. PatentDec. 9, 2014Sheet 3 of 4US 8,904,753 2U.S. PatentDec. 9, 2014Sheet 4 of 4US 8,904,753 2US 8,904,753 21THERMAL MANAGEMENT SYSTEM FORGAS TURBINE ENGINE2FIG. 3 is a side partial phantom view of another
8、 non limiting embodiment of a thermal management system;FIG. 4 is a top view ofthe thermal management system of FIG. 3;FIG. 5 is an expanded view of a valve arrangement for thethermal management system in first position;FIG. 6 is an expandedview ofthe valve arrangement forthe thermal management syst
9、em in second position; andFIG. 7 is an expandedview ofthe valve arrangement forthe thermal management system in third position.BACKGROUND5The present disclosure relates to a gas turbine engine, and in particular, to a Thermal Management Systems (TMS) therefore.Thermal Management Systems (TMS) includ
10、e heat exchangers and associated equipment that utilize a pressur ized lubricant. During usage, the lubricant receives thermal energy. The heat of the lubricants in such systems has increased due to the use of larger electrical generators for increased electrical power production and geared turbofan
11、s with large fan-drive gearboxes.In one TMS, a duct is provided in a fan cowling through which a portion of the airstream is diverted, such that the lubricant is cooled by the ducted airstream. The airstream that is diverted through the duct system flows at least in part through an air-to-liquid hea
12、t exchanger which is sized to provide adequate cooling for the most extreme “corner point” conditions (hot day, idle, hot fuel). These heat exchangers may require relatively laige cross-sectional area ducts that may result in additional drag.Alternately, a base heat exchange that handles a significa
13、nt portion of the mission points is combined with a so-called “peaker” heat exchanger to handle comer point conditions. One such TMS locates the “peaker” on the engine fan case which also requires oil lines and valves to be located along the fan case. This arrangement may require additional auxiliar
14、y inlets and outlets which may also result in additional drag.10DETAILED DESCRIPTIONFIG. 1 schematically illustrates a gas turbine engine 20. The gas turbine engine 20 is disclosed herein as a two-spool turbofan that generally incorporates a fan section 22, a com pressor section 24, a combustor sect
15、ion 26 and a turbine section 28. Alternative engines might include an augmentor section (not shown) among other systems or features. The fan section 22 drives air along a bypass flowpath while the com pressor section 24 drives air along a core flowpath for com pression and communication into the com
16、bustor section 26 then expansion through the turbine section 28. Although depicted as a turbofan gas turbine engine in the disclosed non-limiting embodiment, it should be understood that the concepts described herein are not limited to use with turbo fans as the teachings may be applied to other typ
17、es ofturbine engines.The engine 20 generally includes a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine central longitudinal axis A relative to an engine static struc ture 36 via several bearing systems 38. It should be under stood that various bearing systems 38 at
18、 various locations may alternatively or additionally be provided.The low speed spool 30 generally includes an inner shaft 40 that interconnects a fan 42, a low pressure compressor 44 and a low pressure turbine 46. The inner shaft 40 is connected to the fan 42 through a geared architecture 48 to driv
19、e the fan 42 at a lower speed than the low speed spool 30. The high speed spool 32 includes an outer shaft 50 that interconnects a high pressure compressor 52 and high pressure turbine 54. A com bustor 56 is arranged between the high pressure compressor 52 and the high pressure turbine 54. The inner
20、 shaft 40 and the outer shaft 50 are concentric and rotate about the engine central longitudinal axis A which is collinear with their lon gitudinal axes.The core airflow is compressed by the low pressure com pressor 44 then the high pressure compressor 52, mixed with fuel and burned in the combustor
21、 56, then expanded over the high pressure turbine 54 and low pressure turbine 46. The turbines 54, 46 rotationally drive the respective low speed spool 30 and high speed spool 32 in response to the expan sion.With reference to FIG. 2, the gas turbine engine 20 is mounted to an engine pylon structure
22、 60 within an engine nacelle assembly 62 as is typical of an aircraft designed for subsonic operation. The nacelle assembly 62 generally includes a core nacelle 64 and a fan nacelle 66. A thermal management system (TMS) 68 is at least partially integrated into the nacelle assembly 62. It should be u
23、nderstood that although a particular component arrangement is disclosed in the illustrated embodiment, various pylon structures and nacelle assemblies will benefit herefrom.The TMS 68 includes a first heat exchanger 1 and a second heat exchanger 2 which are both in communica tion with the bypass flo
24、w through a common inlet 70. It should be understood that the heat exchangers 1, 215202530SUMMARY35A thermal management system for a gas turbine engine according to an exemplary aspect of the present disclosure includes a first heat exchange and a second heat exchanger in communication with a bypass
25、 flow through an inlet. A valve is operable to selectively communicate a portion ofthe bypass flow to either the first heat exchanger or the second heat exchanger through the inlet.A gas turbine engine according to an exemplary aspect of the present disclosure includes an Environmental Control Syste
26、m (ECS) and an Air Oil Cooler (AOC) “peaker” in communication with a bypass flow through an inlet. A valve operable to selectively communicate a portion of the bypass flow to either the ECS pre-cooler or the AOC “peaker” through the inlet.A method ofthermal management for a gas turbine engine accord
27、ing to an exemplary aspect of the present disclosure includes selectively positioning a valve to communicate a bypass flow into either an Environmental Control System (ECS) pre-cooler or an Air Oil Cooler (AOC) “peaker” through a common inlet.40455055BRIEF DESCRIPTION OF THE DRAWINGSVarious features
28、 will become apparent to those skilled in the art from the following detailed description of the dis closed non-limiting embodiment. The drawings that accom pany the detailed description can be briefly described as fol lows:FIG. lisa general schematic cross-section ofa gas turbine engine;FIG. 2 is a
29、 side partial sectional view ofone embodiment of a thermal management system;6065US 8,904,753 23may be air/fluid, or air/air heat exchangers. Air/fluid heat exchangers are typically utilized to cool engine fluids to maintain low temperatures and air/air heat exchangers are typically utilized to cool
30、 high-temperature engine air for use in the aircraft cabin. In one non-limiting embodiment, the first heat exchanger 1 is an Environmental Control System (ECS) pre-cooler and the second heat exchanger 12 is an Air Oil Cooler (AOC) “peaker”. The ECS pre-cooler, which may be located within an engine s
31、trut fairing. In another disclosed, non-limiting embodiment, the first heat exchanger 11 and/or the second heat exchanger 12 is suspended from a pylon 60 within an engine strut 36S (FIGS. 3 and 4) if the engine pylon 60 mounts to the engine fan case 36F rather than the core case 36C.A “Fan Air Modul
32、ating Valve” (FAMV) 72 in communi cation with the inlet 70 selectively directs a portion of the bypass flow to either ofthe heat exchangers F1X1, F1X2. The FAMV 72 varies the bypass flow and thereby selectively controls thebypass airto theheat exchangers F1X1, F1X2. The exhaust flow from the heat ex
33、changers F1X1, F1X2 may then be dumped into the core engine and/or overboard.The ECS pre-cooler system is typically placed under high demand during cold operation while the engine AOC “peaker” is typically utilized during hot operations which include “corner point” conditions such that the FAMV 72 s
34、electively directs the bypass airflow as required in a mutually exclusive manner. A duct 74 downstream of the FAMV 72 thereby communicates a portion of bypass flow to either of the heat exchangers F1X1, F1X2.The thermal management system (TMS) 68 thereby mini mizes the number of additionally auxilia
35、ry inlets and outlets required in the propulsion system to integrate the AOC “peaker”. Additionally, the thermal management system (TMS) 68 does not require engine powered fans to drive the flow thru the AOC “peaker” to minimize or eliminate addi tional oil lines and electrical supply/control lines
36、to the fan case.With reference to FIG. 5, the FAMV 72 is in communication with the common inlet 70 to selectively direct the portion ofthe bypass flow to either ofthe heat exchangers F1X1, F1X2 through respective duct 76, 78 (FIGS. 6, 7). In one non limiting embodiment, the FAMV 72 includes a valve
37、80 which rotates about an axis of rotation to selectively open the respective duct 76, 78 to inlet 70. The FAMV 72 provides an essentially infinite position to control bypass flow into the respective duct 76, 78. That is, the FAMV 72 is positioned by a control system 82 to, for example, partially op
38、en the respec tive duct 76, 78 and control the quantity of bypass flow thereto. The FAMV 72 may also be positioned to close both the respective ducts 76, 78 (FIG. 5).It should be understood that like reference numerals iden tify corresponding or similar elements throughout the several drawings. It s
39、hould also be understood that although a par ticular component arrangement is disclosed in the illustrated embodiment, other arrangements will benefit herefrom.Although particular step sequences are shown, described, and claimed, it should be understood that steps may be per formed in any order, sep
40、arated or combined unless otherwise indicated and will still benefit from the present invention.The foregoing description is exemplary rather than defined by the limitations within. Various non-limiting embodiments are disclosed herein, however, one of ordinary skill in the art would recognize that
41、various modifications and variations in light of the above teachings will fall within the scope of the appended claims. It is therefore to be understood that within the scope ofthe appended claims, the invention may be prac4ticed other than as specifically described. For that reason, the appended cl
42、aims should be studied to determine true scope and content.What is claimed:1. A thermal management system for a gas turbine engine comprising:an inlet in communication with a core flow and a bypass flow;a first heat exchanger in communication with said bypass flow;a second heat exchanger in communic
43、ation with said bypass flow; anda valve operable to selectively communicate said bypass flow to either said first heat exchanger or said second heat exchanger through said inlet.2. The system as recited in claim 1, wherein said first heat exchanger is an Environmental Control System (ECS) pre cooler
44、 and said second heat exchanger is an Air Oil Cooler (AOC) “peaker”.3. The system as recited in claim 1, wherein said valve is a three-position valve.4. The system as recited in claim 3, wherein said valve is rotatable about an axis of rotation.5. The gas turbine engine as recited in claim 1, wherei
45、n said core flowpath is in fluid communication with a core engine comprising a compressor section and a turbine section.6. The gas turbine engine as recited in claim 1, wherein said bypass flowpath is defined between a core engine and a nacelle.7. The gas turbine engine as recited in claim 1, furthe
46、r comprising a fan driving air through said bypass flowpath.8. A thermal management system for a gas turbine engine comprising:an inlet;a first heat exchanger in communication with a bypass flow though said inlet;a second heat exchanger in communication with said bypass flow though said inlet; anda
47、valve operable to selectively communicate said bypass flow to either said first heat exchanger or said second heat exchanger through said inlet, wherein said first heat exchanger is one of an Environmental Control System (ECS) pre-cooler and anAir Oil Cooler (AOC) “peaker.”9. A gas turbine engine comprising:an inlet;an Environmental Control System (ECS) pre-cooler in communication with a bypass flow through said inlet
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