TCD00000002311-A IC0306 组装检验规范高铁培训教材

"

TransportationSystems

TSTRUPQM-TestPlanningTeam",,,,,"CRH3-Project

Specificationand-protocolforAssembly

组装检验规范",,,,,,,,,,TCD00000002311,,,,

,,,,,,,,,,,,,,,Issue/版本：A,,,,

,,,,,,,,,,,,,,,CarType／车型:IC03/IC06,,TCNO.:,,

,,,,,,,,,,,,,,,,,,,,

序号,机械,电气,新物料号,旧物料号,图纸号,检验说明（PA）检查卡片（PS）,目视检查,测量,功能,物料描述(中文),物料描述(中文),扭矩文件,配置管理,图纸版本操作者！,操作者100％日期／标识／签名,质量部门抽检日期／标识／签名,SAG质量支持人员抽检日期／标识／签名,顾客抽检日期／标识／签名,备注

ItemNo.,Mechanical,Electrical,,MaterialNo.,DrawingNo.,"Specifi-cations

(PA/PS)",visual,measuring,functional,DescriptionCN,DescriptionEN,TorqueDocument.,Confi-guration,"IssueDWG

Fitter!","Fitter

100%

Date/Ident./

signature","QS

Rand.check

Date/Ident.

signature","SAGQS

Rand.check

Date/Ident

signature","MoR

Rand.check

Date/Ident

signature",Noti-fica-tion

CheckinSAP-Systemnecessaryforallsteps(PS/PA)!每一步必须在SAP中核实检查说明和检查卡片,,,,,,,,,,,"InfoforFitter:操作者的信息

T:DocumentationinTorqueSheetnecessary需要的扭力文件

C:DocumentationinConfigurationSheetnecessary需要的配置文件",,,,,,,,

,,,,,,,,,,,,,,,,,,,,

.1,,,6481,A2V00009900541,,,,,,预组装IC03,,,,,preasstep1CRH3-IC03,,,,

1.10,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.20,x,,9375,CRH10000,,,x,,,车体防护,"carbodyprotectioncover,assembly",,,,,,,,

1.30,x,,6477,A2V00001677897,,,x,,,工时,BeigeordneteArbeitimMOAB1-MW,,,,,,,,

1.40,x,,3189,A2V00001399888,A6Z00000685891,"PSA6Z00001231217

PSA6Z00001231218",x,x,,定位基准点,"Referencemarks,assembly",,,,,,,,MP

1.50,x,,5047,A2V00001296526,A6Z00000582715,,x,x,,地板空气系统,"Pneumaticsysteminthefloor,AB",,,,,,,,

1.60,x,,5011,A2V00001289804,A6Z00000765644,TCD00000002530,x,x,x,短车钩,"ShortCoupler,assembly",T,C,,,,,,HP

1.70,x,,5201,A2V00001302502,A6Z00000616342,,x,x,,T型槽螺母布置,"T-Stonesinsidecarbody,AB",,,,,,,,

1.80,x,,4616,A2V00001199006,A6Z00000690157,"PAA6Z00000662576

PSA6Z00001041996TCD00000002500",x,x,x,塞拉门,"SlidingplugdoorsAB,endentrance",T,C,,,,,,MP

1.90,x,,3975,A2V00001430289,A6Z00000690157,,x,,,塞拉门外部操作系统,Tuerbetaetig.aussenAB,,C,,,,,,

1.10,x,,3976,A2V00001430290,A6Z00000690157,,x,,,塞拉门内部操作系统,Tuerbetaetig.innenAB,,C,,,,,,

1.120,x,,4988,A2V00001302408,A6Z00000823095,,x,,,车顶防寒,roofdryinsulationassy,,,,,,,,MP

1.130,x,,5883,A2V00001419166,,,x,x,,风门扶手,HaltestangeuRahmenAnbauIC,,,,,,,,

1.140,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,

1.150,x,,5019,A2V00001296300,,,x,,,车顶天线,AntennaontheroofAB,,,,,,,,

1.160,x,,4640,A2V00001302363,A6Z00000689369,"PAA6Z00001091035

PSA6Z00001234327",x,x,,侧窗AB,"sidewindows,AB",,C,,,,,,HP>3MP

1.170,x,,2416,A2V00001302398,A6Z00000902834,,x,,,侧墙防寒,Sidewalldryinsulationassy,,,,,,,,MP

1.180,x,,2417,A2V00001302402,A6Z00000849143,,x,,,CE1间壁防寒,frontwalldryinsulationCE1as.,,,,,,,,MP

1.190,x,,5179,A2V00001302405,A6Z00000855883,,x,,,CE2间壁防寒,FrontwalldryinsulationCE2as.,,,,,,,,MP

1.200,x,,5249,A2V00001346679,A6Z00000591317,TCD00000002531,x,x,,车顶设备装置,RoofequipmentCar3/6,T,C,,,,,,

1.210,,x,5251,A2V00001346683,A6Z00000596023,TCD00000002532,x,,,车顶高压配置,DArrangementel.high-voltageroof,T,,,,,,,

1.220,x,,5107,A2V00001301218,A6Z00000754486,,x,x,,客室废排风道安装,"exhaustairductssaloon,AB",,,,,,,,

1.230,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,

1.240,x,,3692,A2V00001416116,A6Z00000969959,,x,x,,窗口木骨,"supportingrails,AB",,,,,,,,

1.250,x,,2398,A2V00001302230,A6Z00000969629,TCD00000002533,x,x,,净水箱安装,"freshwatertank,AB",T,C,,,,,,MP

1.260,x,,2406,A2V00001302266,A6Z00000701784,,x,x,,注水系统,"Freshwaterfillingsystem,AB",,,,,,,,

1.270,x,,2400,A2V00001302234,A6Z00000932235,,x,x,,废水管路安装,"Wastewaterpiping,incar,AB",,,,,,,,

1.280,x,,4636,A2V00001302232,A6Z00000982775,,x,x,,净水管路安装,"freshwaterpiping,AB",,,,,,,,

1.290,x,,2401,A2V00001302236,A6Z00000986551,,x,x,,标准卫生间安装,"standardtoiletcabin,AB",,C,,,,,,MP

1.300,x,,9543,A2V00001301636,A6Z00000779390,,x,x,,风挡、双侧紧固件,"corrug.bellowsarticul.bridge,AB",,,,,,,,

1.310,x,,3193,A2V00001400196,A6Z00000751930,,x,,,厕所设备紧固装置,"Fasteningmembers,toilet",,,,,,,,

1.320,x,,5123,A2V00001301879,A6Z00000616236,,x,,,地板防脱落装置,floorsubstructionAB,,,,,,,,

1.330,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,

1.340,x,,2424,A2V00001302453,A6Z00000648181,,x,,,区间显示,"destinationdispl.outside,AB",,,,,,,,

1.350,,x,8363,A2V00001433218,,,x,,,IC第一步的电气材料,E-MaterialMoab1Endwagen,,,,,,,,

1.360,,x,5025,A2V00001296358,A6Z00000983370,"PAA6Z00001103636

PSA6Z00001103656

PAA6Z00001103644

PSA6Z00001103664",x,,,地板电气配线布置,ElectricalwiringinthefloorAB,,,,,,,,HP

1.360,,x,5027,A2V00001296395,A6Z00000624842,TCD00000002582,x,x,,车下线槽布置,ElectricalwiringatunderframeAB,,,,,,,,MP

1.370,,x,5023,A2V00001296333,A6Z00001041331,"PAA6Z00001103722

PSA6Z00001103769

PAA6Z00001103746

PSA6Z00001103780",x,x,,车上电气配线布置图,ElectricalwiringinthevehicleAB,,,,,,,,MP

1.380,,x,6369,A2V00001448248,,,x,,,地线安装,ErdungenMoab1Stromrichterwagen,,,,,,,,

1.390,x,,6465,A2V00001671409,,,x,,,粘接地板线槽,Kabelkan?leimFussbodenkleben,,,,,,,,HP

1.400,x,,2359,A2V00001301405,A6Z00000991411,,x,,,空调排水系统安装,"Air-conditioningunitdrainage,AB",,,,,,,,

1.410,x,,9535,A2V00001301255,A6Z00000703645,TCD00000002534,x,x,,客室空调机组安装,"Airconditioningunitsaloon,mount",T,C,,,,,,HP>5MP

1.420,x,,4630,A2V00001301344,A6Z00000754451,,x,x,,混合空气箱安装,"mixingairbox,AB",,,,,,,,

1.430,x,,9539,A2V00001301348,A6Z00000754419,,x,,,新风过滤网安装,"weatherprotectiongrill,AB",,,,,,,,

1.440,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,

1.450,x,,3405,A2V00001301637,A6Z00000779391,,x,x,,渡板系统安装,"fixingelements,couplingside,AB",,,,,,,,

1.460,x,,5177,A2V00001302394,A6Z00000920295,,x,,,地板防寒,Floordryinsulationassy,,,,,,,,MP

1.470,x,,5125,A2V00001301884,A6Z00000562838,,x,,,地板,"Floorplate,AB",,,,,,,,MP

,,,,,,,,,,,,,,,,,,,

20,,,6482,A2V00009900542,,第二步CRH3内部-IC03,,,,,,,,asstep2CRH3in-IC03,,,,,

2.10,x,,,,,,x,x,,车体调平,Adjustmentofcarbody,,,,,,,,

2.20,x,,4632,A2V00001301857,A6Z00000547288,TCD00000002883,x,x,,座椅安装型材,"seatholderrail,AB",T,,,,,,,

2.30,x,,5185,A2V00001302442,A6Z00000752294,TCD000000022884,x,x,,行李架安装架,"bracketluggageracksaloon,AB",T,,,,,,,MP

2.40,,x,5194,A2V00001302478,A6Z00000973789,,x,,,客室灯布置,"passengersaloonlamp,AB",,,,,,,,

2.50,x,,4637,A2V00001302272,A6Z00000998986,TCD00000002885,x,x,,开水炉安装,"hotwaterdispenser,AB",T,C,,,,,,

2.60,x,,4638,A2V00001302276,A6Z00000995943,,x,,,开水炉排水管,"drain.pipinghotwaterdisp.,AB",,,,,,,,

2.70,x,,2260,A2V00001199073,A6Z00000650004,"PA/PS

A6Z00000655485",x,x,,一位端门,"inter-vehicledoorCE1,manual,AB",,C,,,,,,MP

2.80,x,,5000,A2V00001199076,A6Z00000703283,"PA/PS

A6Z00000655485",x,x,,二位端门,"inter-vehicledoorCE2,automatic,AB",,C,,,,,,MP

2.90,x,,5031,A2V00001296431,A6Z00001013468,,x,x,,车内电气控制柜安装,ArrangementequipinthevehicleAB,T,,,,,,,MP

2.100,x,,6271,A2V00001441005,,,x,,,连接器,Connector/terminalincoach(IC),,,,,,,,

2.120,x,,5105,A2V00001301202,A6Z00000754485,,x,x,,顶板供风风道安装,"supplyairductroof,AB",,,,,,,,

2.130,x,,2370,A2V00001301893,A6Z00001017411,,x,x,,侧墙，AB,"sidewallpanelling,AB",,,,,,,,MP

2.140,x,,2386,A2V00001302014,A6Z00000940561,,x,,,E-控制柜间壁,"E-cabinetpanelling,AB",,,,,,,,

2.150,x,,4642,A2V00001376549,A6Z00000968996,,x,,,清洁电源插座,"powersocketsforcleaning,AB",,,,,,,,

2.160,x,,2387,A2V00001302018,A6Z00000973889,,x,,,一位端组柜,"multipurposecabinetCE1,AB",,,,,,,,

2.170,x,,5304,A2V00001373136,A6Z00000954411,,x,,,车辆控制面板安装,"CarControlPanel,assembly",,,,,,,,

,,,,,,,,,,,,,,,,,,,

30,,,6483,A2V00009900543,,,第二步CRH3外部-IC03,,,,,,,,asstep2CRH3out-IC03,,,,

3.10,x,,5372,A2V00001381073,A6Z00001102824,,x,,,压缩机模块,compressormodule,,,,,,,,

3.20,x,,6461,A2V00001671203,,,x,,,车辆通过台接线板,WagenuebergangKlemmleisten,,,,,,,,

3.30,x,,6462,A2V00001671204,,,x,x,,底架电缆管铺设,KabelrohverlegungUntergestell,,,,,,,,

3.40,x,,5065,A2V00001296895,A6Z00000980407,,x,x,,T型槽螺母布置,NutforT-slotLayout,,,,,,,,

3.50,x,,5035,A2V00001296495,A6Z00000969371,,x,x,,一位端空气系统,"PneumaticsystemCE1,ASS.",,,,,,,,MP

3.60,x,,5037,A2V00001296500,A6Z00000976075,,x,x,,中部空气系统1,"Pneumaticsystemcentrepiece1,AB",,,,,,,,MP

3.70,x,,5039,A2V00001296505,A6Z00000902800,,x,x,,中部空气系统2,"Pneumaticsystemcentrepiece2,AB",,,,,,,,MP

3.80,x,,5041,A2V00001296511,A6Z00000969549,,x,x,,二位端空气系统,"PneumaticsystemCE2,mount",,,,,,,,MP

3.90,x,,5291,A2V00001367465,,,x,x,,车下废水管路安装,"wastewaterpipingunderfloor,AB",,,,,,,,

3.100,x,,5210,A2V00001314856,A6Z00000889596,,x,x,,带冷却装置牵引变流器,Powerconverterwithcool.unitAB,T,C,,,,,,MP

,,,,,,,,,,,,,,,,,,,

40,,,6484,A2V00009900544,,,第三步CRH3内部-IC03,,,,,,,,asstep3CRH3in-IC03,,,,

4.10,x,,2388,A2V00001302078,A6Z00000838051,,x,x,,门柱覆盖板组成,"doorpanelling,AB",,,,,,,,

4.20,,x,5299,A2V00001370672,,,x,x,,行李架下盖板,"GEPAECKTRAEGERKLAPPEN,ANBAUIC03",,,,,,,,

4.30,x,,5112,A2V00001301270,A6Z00000754484,,x,,,多孔顶板安装,"perforatedceiling,AB",,,,,,,,

4.40,x,,5196,A2V00001302484,A6Z00000970386,,x,,,门口灯布置,"entrancelamp,AB",,,,,,,,

4.50,x,,2429,A2V00001302489,A6Z00000948408,,x,,,厕所灯布置,"toiletlamp,AB",,,,,,,,

4.60,x,,5182,A2V00001302436,A6Z00000856360,,x,x,,客室行李架,"Luggageracksaloon,AB",,,,,,,,MP

4.70,x,,2377,A2V00001301938,A6Z00000972229,,x,x,,一位端平顶板,"interiorceilingvestibuleCE1,AB",,,,,,,,

4.80,x,,5977,A2V00001423128,A6Z00000993085,,x,x,,二位端平顶板,"interiorceilingvestibuleCE2,AB",,,,,,,,

4.90,x,,3120,A2V00001199099,A6Z00000622304,"PAA6Z00000976576

PSA6Z00000655486",x,x,,客室拉门,"Slidingdoor,ABpassengersaloon",T,C,,,,,,MP

4.10,x,,5045,A2V00001296521,A6Z00000573200,,x,,,车辆空气系统（车内空气压缩管路）,"Pneumaticsysteminthevehicle,AB",,,,,,,,

4.120,x,,5146,A2V00001302010,A6Z00000824097,,x,,,挡风板,"roofbulkhead,AB",,,,,,,,

4.130,x,,2376,A2V00001301936,A6Z00000969402,,x,,,一位端平顶板支架,"ceilingframeCE1,AB",,,,,,,,

4.140,x,,5131,A2V00001301903,A6Z00000904413,,x,,,客室顶板（边顶板）,"passengercompart-mentceiling,AB",,,,,,,,

4.150,x,,5129,A2V00001301897,A6Z00001000271,,x,,,一位端墙,"End-wallpanellingCE1,AB",,,,,,,,

4.160,x,,5130,A2V00001301900,A6Z00001003124,,x,,,二位端墙,"end-wallpanellingCE2,AB",,,,,,,,

4.170,x,,4641,A2V00001302470,A6Z00000701480,,x,,,内部电话,"intercomunit,AB",,,,,,,,

4.180,x,,4628,A2V00001301257,A6Z00000754455,,x,,,客室电热安装,"heaterunitssaloon,AB",T,C,,,,,,

4.190,x,,3403,A2V00001301619,A6Z00000996358,"PAA6Z00000976576

PSA6Z00000655487",x,,,一位客室横梁（双扇滑动门）,"lintel,passengersaloon,AB,CE1",,,,,,,,MP

,,,,,,,,,,,,,,,,,,,

50,,,6485,A2V00009900545,,,第三步CRH3外部-IC03,,,,,,,,asstep3CRH3out-IC03,,,,

5.10,x,,5049,A2V00001296672,A6Z00001041407,,x,,,撒沙装置,ABSandstrewEq.withDriversstep,,,,,,,,

5.20,x,,5058,A2V00001296797,A6Z00000786536,,x,x,,舱壁板(防火墙),BulkheadsheetAB,,,,,,,,

5.30,x,,5206,A2V00001314710,A6Z00000973814,,x,,,废排安装,ExhaustAirunitmounted,T,,,,,,,MP

5.40,x,,5069,A2V00001296927,A6Z00001042198,,x,x,,设备箱（车内电网分配箱）,EquipmentcontainerAB,,,,,,,,MP

5.50,x,,5264,A2V00001357513,A6Z00000586379,,x,x,,废水箱,"wastewatertank450l,AB",T,C,,,,,,

5.60,x,,5109,A2V00001301241,A6Z00000754503,,x,x,,底架废排风道安装（底架空调管道）,"exhaustairductsunderframe,AB",,,,,,,,

5.70,x,,7224,A2V00001427116,A6Z00000999241,,x,,,护板,coversheet,,,,,,,,

,,,,,,,,,,,,,,,,,,,

60,,,6486,A2V00009900546,,,第四步CRH3内部-IC03,,,,,,,,asstep4CRH3in-IC03,,,,

6.10,x,,2369,A2V00001301888,A6Z00000747810,,x,,,地板布,"Floorcovering,installation",,,,,,,,

6.20,x,,5153,A2V00001302157,A6Z00001081381,TCD00000002888,x,x,,座椅安装,"seats,AB",T,C,,,,,,

6.30,x,,5156,A2V00001302184,A6Z00000685676,,x,x,,桌子,"table,AB",,,,,,,,

6.40,x,,2395,A2V00001302189,A6Z00000818000,,x,,,灭火器,"Fireextinguisher,AB",,,,,,,,

6.50,x,,3778,A2V00001419355,A6Z00001047129,,x,,,密封角铁,"sealingangle,AB",,,,,,,,

6.60,x,,4635,A2V00001302163,A6Z00000673355,,x,,,垃圾箱,"Dustbins,AB",,,,,,,,

6.70,x,,5114,A2V00001301351,A6Z00000754487,,x,,,温度传感器安装,"temperaturesensor,AB",,,,,,,,

6.80,x,,9099,A2V00001301103,A6Z00001024406,,x,,,站台补尝器,gapfillerABasshown,,,,,,,,

6.70,x,,9109,A2V00001301514,A6Z00001024406,,x,,,站台补尝器,gapfillerABsymopp,,,,,,,,

6.80,x,,3988,A2V00001431557,A6Z00001328689,,x,x,,超大行李柜安装,"luggagerack,AB",T,,,,,,,MP

,,,,,,,,,,,,,,,,,,,

70,,,6487,A2V00009900547,,,第四步CRH3外部-IC03,,,,,,,,asstep4CRH3out-IC03,,,,

7.10,x,,5056,A2V00001296761,A6Z00000970384,TCD00000002890,x,x,,支撑槽（设备舱支架）,TroughsupportAB,T,,,,,,,MP

7.20,x,,5060,A2V00001296802,A6Z00000968424,TCD00000002889,x,x,x,裙板安装,FairingAB,T,,,,,,,MP

7.30,x,,5062,A2V00001296836,A6Z00000703970,,x,x,,注水口盖板（底架前端下侧盖板）,"Under-framefront-end,flapsAB",,,,,,,,

7.40,x,,5063,A2V00001296839,A6Z00000974321,TCD00000002891,x,,,设备舱下罩板（底架下盖板）,TroughflapsAB,T,,,,,,,

7.50,,,,,,,x,x,,,Cablelayintcarbodycomplete,,,,,,,,

,,,,,,,,,,,,,,,,,,,

80,,,6488,A2V00009900548,,第五步CRH3转向架连接-IC03,,,,,,,asstep5bogieconnectionCRH3-IC03,,,,,,

8.10,x,,5451,A2V00001390863,A6Z00000971486,PAA6Z0000101035