TCD00000002199-A 组装检验规范－EC高铁培训教材

"

TransportationSystems

TSTRUPQM-TestPlanningTeam",,,,,"CRH3-Project

Specificationand-protocolforAssembly

组装检验规范",,,,,,,,,,TCD00000002199,,,,

,,,,,,,,,,,,,,,Issue／版本:A,,,,

,,,,,,,,,,,,,,,CarType／车型:EC01／EC08,,,TC-No.:,

,,,,,,,,,,,,,,,,,,,,

序号,机械,电气,新物料号,旧物料号,图纸号,检验说明（PA）检查卡片（PS）,目视检查,测量,功能,物料描述(中文),物料描述(中文),扭矩文件,配置管理,图纸版本操作者,操作者100％日期/标识/签名,质量部门抽检日期/标识签名,SAG质量支持人员抽检日期/标识签名,顾客抽检日期/标识签名,备注

ItemNo.,Mechanical,Electrical,,MaterialNo.,DrawingNo.,"Specifi-cations

(PA/PS)",visual,measuring,functional,DescriptionCN,DescriptionEN,TorqueDocument.,Confi-guration,"IssueDWG

Fitter","Fitter

100%

Date/Ident

signature","QS/

Rand.check

Date/Ident

signature","SAGQS/

Rand.check

Date/Ident./

signature","MoRRand.check

Date/Ident./

signature",Noti-fica-tion

CheckinSAP-Systemnecessaryforallsteps(PS/PA)!每一步必须都在SAP中核实检验说明和检查卡片！,,,,,,,,,,"InfoforFitter:／给操作者的信息

T:Doc.inTorqueSheetnecessary／需要力矩文件

C:Doc.inConfigurationSheetnecessary／需要配置文件",,,,,,,,,

1.01,,,14668,A2V00009900591,,预组装EC,,,,preasstep1CRH3-EC,,,,,,,,,

1.10,X,,,,,,X,X,,车体调平,Adjustmentofcarbody,,,,,,,,MP

1.20,X,,9375,CRH10000,,,X,,,车体防护,"carbodyprotectioncover,assembly",,,,,,,,

1.40,X,,5686,A2V00001399887,A6Z00000685887,"PSA6Z00001230803

PSA6Z00001230804",X,X,,定位基准点,"Referencemarks,assembly",,,,,,,,"MP

"

1.50,X,,9094,A2V00001289801,A6Z00000838072,TCD00000002194A,X,X,X,自动车钩,"automaticcoupler,assembly",T,C,,,,,,"HP

"

1.60,X,,9097,A2V00001296524,A6Z00000580763,,X,,,车下气动系统，AB,"Pneumaticsysteminthefloor,AB",,,,,,,,

1.90,X,,3303,A2V00001289802,A6Z00000765644,TCD00000002195,X,X,X,短节车钩,"ShortCoupler,assembly",T,C,,,,,,"HP

"

1.100,X,,3493,A2V00001302500,A6Z00000612128,,X,X,,T型滑块布置,T-StonesinsidecarbodyAB,,,,,,,,

1.120,X,,3112,A2V00001199005,A6Z00000690155,"PAA6Z00000662576

PSA6Z00001041996TCD00000002196",X,X,X,塞拉门,"SlidingplugdoorsAB,thirdentrance",T,C,,,,,,"MP

"

1.130,X,,6354,A2V00001408294,A6Z00000690155,,X,,,外部塞拉门操作系统,Tuerbetaetig.aussenAB,T,C,,,,,,

1.140,X,,6365,A2V00001408538,A6Z00000690155,,X,,,内部塞拉门操作系统,Tuerbetaetig.innenAB,T,C,,,,,,

1.230,X,,3418,A2V00001301683,A6Z00000610566,"PAA6Z00001201415

PSA6Z00001201446",X,X,,风挡玻璃,"windscreen,AB",,C,,,,,,"HP

"

1.260,X,,9376,CRH10002,A6Z00000837719,,X,,,司机室压缩空气系统，AB1,"compressedairsysdriver′scab,AB1",,,,,,,,"MP

"

1.300,X,,3480,A2V00001302406,A6Z00000745495,,X,,,车顶防寒,"roofdryinsulation,AB",,,,,,,,MP

1.350,X,,3456,A2V00001302076,A6Z00000672981,,X,,,风门拉手,"rails,handlesgangway,AB",,,,,,,,

1.470,X,,3390,A2V00001301222,A6Z00000968841,,X,,,司机室风道安装,"airductsdriver‘scab,AB",,,,,,,,

1.480,X,,3394,A2V00001301261,A6Z00000973893,,X,,,司机室空调系统安装,"Air-condit.unitdriver‘scab,assm.",,,,,,,,"MP

"

1.02,X,,,,,,,,,车体调平,Adjustmentofcarbody,,,,,,,,

1.70,X,,3486,A2V00001302452,A6Z00000647900,,X,,,区间显示,"destinationdispl.outside,AB",,,,,,,,

1.150,X,,3325,A2V00001296298,A6Z00000987287,,X,,,AB车顶天线,AntennaontheroofAB,,,,,,,,

1.190,X,,3475,A2V00001302362,A6Z00000689429,"PAA6Z00001091035

PSA6Z00001234327",X,X,,侧窗AB,"sidewindows,AB",,C,,,,,,"HP

>3MP"

1.200,X,,3419,A2V00001301724,A6Z00000968680,"PAA6Z00001091035

PSA6Z00001234327",X,X,X,旋转车窗AB,"swivellingwindowAB,asdr.",,C,,,,,,"HP

>3MP"

1.210,X,,6932,A2V00001415743,A6Z00000968680,"PAA6Z00001091035

PSA6Z00001234327",X,X,X,旋转车窗AB,"swivellingwindowAB,rev.im.",,C,,,,,,"HP

>3MP"

1.220,X,,3424,A2V00001301733,A6Z00000973065,,X,X,,排水装置、旋转窗,"drainage,AB,swivellingwindow",,,,,,,,"HP

>3MP"

1.310,X,,3479,A2V00001302397,A6Z00000796178,,X,,,侧墙干式防寒,"sidewalldryinsulation,AB",,,,,,,,MP

1.320,X,,4804,A2V00001377572,A6Z00000725509,,X,,,间壁防寒,"frontwalldryinsulationCE2,AB",,,,,,,,MP

1.330,X,,3477,A2V00001302381,A6Z00000687994,,X,,,前端干式防寒,"front-enddryinsulation,AB",,,,,,,,MP

1.440,X,,9101,A2V00001301216,A6Z00000754375,,X,,,客室废排风道安装,"exhaustairductssaloon,AB",,,,,,,,

1.03,X,,,,,,,,,车体调平,Adjustmentofcarbody,,,,,,,,

1.110,X,,6955,A2V00001416117,A6Z00000969750,,X,X,,窗口木骨,"supportingrails,AB",,,,,,,,

1.160,X,,9117,A2V00001302229,A6Z00000757418,TCD00000002239A,X,X,,净水箱安装,"freshwatertank,inst.",T,C,,,,,,MP

1.170,X,,5227,A2V00001393798,A6Z00000704540,,X,X,,注水装置,"Freshwaterfillingsystem,AB",,,,,,,,

1.180,X,,3466,A2V00001302231,A6Z00000765929,,X,X,,管路安装,"freshwaterpiping,AB",,,,,,,,

1.240,X,,3437,A2V00001301877,A6Z00000621163,,X,,,地板支撑-防拔装置,Floor-substructionAB,,,,,,,,

1.340,X,,3405,A2V00001301637,A6Z00000779391,,X,,,渡板系统安装,"fixingelements,couplingside,AB",,,,,,,,

1.04,X,,,,,,,,,车体调平,Adjustmentofcarbody,,,,,,,,

1.370,,X,9364,A2V00001665074,,,X,,,粘贴地板线槽,Kabelkan?leimFussbodenklebenEC,,,,,,,,MP

1.390,,X,9095,A2V00001296331,A6Z00000938459,"PAA6Z00001103693

PSA6Z00001103759

PAA6Z00001103756

PSA6Z00001103791",X,X,,车上电气配线,electricalwiringinthevehicleAB,,,,,,,,MP

1.400,,X,6786,A2V00001414438,,,X,,,头车第一步的电气材料,E-MaterialMoab1Endwagen,,,,,,,,

1.410,,X,7529,A2V00001448246,,,X,,,地线安装,ErdungenMoab1Endwagen,,,,,,,,

1.420,X,,3399,A2V00001301404,A6Z00000932450,,X,,,空调排水系统安装,"air-conditioningunitdrainage,AB",,,,,,,,

1.430,X,,9103,A2V00001301254,A6Z00000703444,TCD00000002273,X,,,客室空调系统安装,"Airconditioningunitsaloon,mount",T,C,,,,,,"HP

>5MP"

1.450,X,,9106,A2V00001301273,A6Z00000754371,,X,,,混合空气箱安装,"mixedairbox,AB",,,,,,,,

1.460,X,,9107,A2V00001301347,A6Z00000754377,,X,,,防护罩安装,"weatherprotectiongrill,AB",,,,,,,,

1.05,,X,,,,,,,,车体调平,Adjustmentofcarbody,,,,,,,,

1.360,,X,9096,A2V00001296356,A6Z00000838683,"PAA6Z00001103616

PSA6Z00001103651

PAA6Z00001103650

PSA6Z00001103668",X,X,,地板电气配线,ElectricalwiringinthefloorAB,,,,,,,,HP

1.380,,X,3330,A2V00001296362,A6Z00000618241,TCD00000002582,X,X,,EC01车下布线,ElectricalwiringatunderframeAB,,,,,,,,MP

1.06,X,,,,,,,,,车体调平,Adjustmentofcarbody,,,,,,,,

1.250,X,,3478,A2V00001302382,A6Z00000744831,,X,,,地板干式防寒,"floordryinsulation,AB",,,,,,,,MP

1.270,X,,3438,A2V00001301882,A6Z00000554357,,X,X,,地板,"Floorplate,AB",,,,,,,,MP

1.280,X,,3434,A2V00001301836,A6Z00000632190,,X,X,,司机室地板,"Floorplatedriverscab,inst.",,,,,,,,

,,,,,,,,,,,,,,,,,,,,

2.20,,,14669,A2V00009900592,第二步CRH3内部-EC,,,,,asstep2CRH3in-EC,,,,,,,,,

2.01,X,,,,,,X,X,,车体调平,Adjustmentofcarbody,,,,,,,,

2.10,X,,9119,A2V00001302440,A6Z00000748858,TCD00000002274,X,X,,行李架安装座,"bracketluggageracksaloon,AB",T,,,,,,,MP

2.20,X,,3469,A2V00001302271,A6Z00001001778,TCD00000002275,X,X,,开水炉安装,"hotwaterdispenser,AB",T,C,,,,,,

2.30,X,,3470,A2V00001302275,A6Z00001001794,,X,,,开水炉排水管,"drain.pipinghotwaterdisp.,AB",,,,,,,,

2.40,X,,3117,A2V00001199075,A6Z00000647517,"PAA6Z00001091035

",X,X,,端门,"inter-vehicledoorCE2,automatic,AB",,,,,,,,MP

2.50,X,,3332,A2V00001296429,A6Z00000976609,"PAA6Z00000829197

PAA6Z00000976760TCD00000002276",X,X,,车上电气控制柜安装,Arrangementequipinthevehicleasm,T,,,,,,,MP

2.60,,X,3323,A2V00001296271,A6Z00000746382,,X,X,,司机室电气布线,ElectricalwiringDriver‘sCabAB,,,,,,,,

2.70,,X,7433,A2V00001441003,,,X,X,,接线器连接器,Connector/terminalincoach(EC),,,,,,,,

2.80,X,,9100,A2V00001301199,A6Z00000754374,,X,X,,顶板供风风道安装,"supplyairductroof,AB",,,,,,,,

2.90,X,,3436,A2V00001301855,A6Z00000545741,TCD00000002277,X,X,,座椅安装型材,"seatholderrail,AB",T,,,,,,,

2.91,X,,3413,A2V00001301677,A6Z00000837719,,X,X,,司机室空气压缩装置,"compressedairsysdriverscab,AB",,,,,,,,

2.92,X,,3422,A2V00001301730,A6Z00000621050,,X,X,,司机室右侧柜子安装,"Cupboaindriverscab,r.s.,assemb",,C,,,,,,

2.93,X,,9104,A2V00001301256,A6Z00000754376,,X,,,客室加热器安装,"heaterunitssaloon,AB",,C,,,,,,

2.94,X,,3454,A2V00001302017,A6Z00000658343,,X,X,,空调柜隔板门,"HVACcabinetpanelling,AB",,,,,,,,

2.95,X,,3453,A2V00001302013,A6Z00000746722,,X,X,,E-控制柜间壁,"E-cabinetpanelling,AB",,,,,,,,

2.96,X,,3440,A2V00001301892,A6Z00000704719,,X,X,,侧墙板,"sidewallpanelling,AB",,,,,,,,MP

2.97,X,,3488,A2V00001302476,A6Z00000674290,,X,X,,客室灯布置,"passengersaloonlamp,AB",,,,,,,,

2.98,X,,3455,A2V00001302021,A6Z00000744454,,X,X,,备品柜,"cabinetlounge,AB",,,,,,,,

2.99,X,,9116,A2V00001302081,A6Z00000867531,,X,,,清洁电源插座,"powersocketsforcleaning,AB",,,,,,,,

,,,,,,,,,,,,,,,,,,,,

3.01,,,14670,A2V00009900593,,第二步CRH3外部-EC,,,,,asstep2CRH3out-EC,,,,,,,,

,X,,,,,,X,X,,车体调平,Adjustmentofcarbody,,,,,,,,

3.10,X,,3351,A2V00001296843,A6Z00000963116,,X,X,,T型槽螺栓布置,NutforT-slotLayout,,,,,,,,

3.20,X,,3334,A2V00001296453,A6Z00000909738,,X,X,,端车一位端空气系统,"PneumaticsystemCE1,AB",,,,,,,,"MP

"

3.30,X,,3335,A2V00001296498,A6Z00000890886,,X,X,,中部空气管路组成,"Pneumaticsystemcentrepiece1,AB",,,,,,,,"MP

"

3.40,X,,3336,A2V00001296503,A6Z00000972021,,X,X,,中部空气管路组成,Pneumaticsystemcentrepiece2,,,,,,,,"MP

"

3.50,X,,3337,A2V00001296508,A6Z00000906175,,X,X,,端车二位端空气系统,"PneumaticsystemCE2,AB",,,,,,,,

3.60,X,,3343,A2V00001296734,A6Z00000899244,"PAA6Z00000788630

PAA6Z00000834750TCD00000002278",X,X,,制动元件,BrakecomponentsAssembly,T,C,,,,,,MP

3.70,X,,9112,A2V00001301679,A6Z00000769364,"PAA6Z00001021294

PAA6Z00000834750",X,X,,雨刷安装,"screenwiper-washerunit,mount",,,,,,,,

3.80,X,,3427,A2V00001301741,A6Z00001022364,"PAA6Z00000646784

",X,X,X,前端总成,"frontend,mount",,,,,,,,MP

3.100,X,,2221,A2V00001289798,A6Z00000729372,TCD00000002279,X,X,,排障器,Obstacledeflectorassembly,T,,,,,,,

3.110,,X,3329,A2V00001296361,A6Z00000971107,,X,X,,车端电气配线,Electricalwiringaut.couplingAB,,,,,,,,MP

3.120,,X,7512,A2V00001446297,,,X,,,过道处接线排,WagenuebergangKlemmleisten,,,,,,,,

3.130,,X,7513,A2V00001446298,,,X,,,车下线管,KabelrohverlegungUntergestell,,,,,,,,

,,,,,,,,,,,,,,,,,,,,

4.01,,,14671,A2V00009900594,,第三步CRH3内部-EC,,,,,asstep3CRH3in-EC,,,,,,,,

4.20,X,,3452,A2V00001302008,A6Z00000701689,,X,,,挡风板,"roofbulkhead,AB",,,,,,,,

4.30,X,,3339,A2V00001296519,A6Z00000550866,,X,,,车内空调系统，AB,"Pneumaticsysteminthevehicle,AB",,,,,,,,

4.60,X,,3322,A2V00001296270,A6Z00000931563,,X,,,司机室内灯,"Driver‘scabinteriorlights,A",,,,,,,,

4.70,X,,3490,A2V00001302491,A6Z00000968115,,X,,,休闲区灯布置,"loungelamp,AB",,,,,,,,

4.90,X,,9118,A2V00001302434,A6Z00000832859,,X,X,,行李架,"luggageracksaloon,AB",,,,,,,,MP

4.100,X,,9115,A2V00001301901,A6Z00000744250,,X,X,,客室边顶板,"Ceilinginthepa-ssengersaloon,AB",,,,,,,,

4.110,X,,3451,A2V00001302005,A6Z00000855910,,X,X,,通过台顶板,"interiorceilingthirdentrance,AB",,,,,,,,

4.120,X,,3442,A2V00001301941,A6Z00000952639,,X,X,,二位平顶,"interiorceilingvestibuleCE2,AB",,,,,,,,

4.130,X,,3119,A2V00001199098,A6Z00000595486,"PAA6Z00000976576

PAA6Z00000655486",X,X,,客室拉门,"Slidingdoor,ABpassengersaloon",,C,,,,,,MP

4.140,X,,3118,A2V00001199097,A6Z00000615871,,X,X,,休闲区拉门,SlidingdoorABlounge,,C,,,,,,MP

4.150,X,,3123,A2V00001199174,A6Z00000617437,,X,X,,端车二位客室上横梁,"lintel,passengersaloon,AB,CE2",,,,,,,,

4.200,X,,4610,A2V00001373013,A6Z00000954411,,X,X,,车辆控制板安装,"CarControlPanel,assembly",,,,,,,,

4.210,X,,3421,A2V00001301729,A6Z00000621254,,X,X,,司机室左侧柜子安装,"Cupboardsinthedcab,leftside,as",,C,,,,,,

4.230,X,,3410,A2V00001301674,A6Z00001074682,,X,X,,司机室后墙,"driver‘scabbackwall,AB",,,,,,,,

4.240,X,,3411,A2V00001301675,A6Z00000621369,,X,X,,司机室桌,"driversdesk,assembly",,C,,,,,,

4.250,X,,9110,A2V00001301643,A6Z00000640641,,X,X,,司机室罩板组成,cov.driverscabcompl.,,,,,,,,

4.260,X,,9113,A2V00001301680,A6Z00000662018,,X,,,司机室上部遮阳窗安装,"upperblindwindscreen,inst.",,C,,,,,,

4.270,X,,9114,A2V00001301681,A6Z00000658667,,X,,X,司机室前部遮阳帘,"Frontblindwindscreen,AB",,C,,,,,,

4.280,X,,3407,A2V00001301640,A6Z00000975762,,X,X,,休闲区侧墙板,"sidewallpanellinglounge,AB",,,,,,,,

4.300,X,,3457,A2V00001302077,A6Z00000720969,,X,X,,门镶板,"doorpanelling,AB",,,,,,,,

4.310,X,,4555,A2V00001370670,,,X,X,,行李架下盖板,"GEPAECKTRAEGERKLAPPEN,ANBAUEC01",,,,,,,,

4.320,X,,9105,A2V00001301262,A6Z00000754372,,X,X,,多孔顶板安装,"perforatedceiling,AB",,,,,,,,

4.321,X,,2216,A2V00001407572,A6Z00000837408,,X,X,,铆接件，司机室车体(新加),"rivet-onpart,driverscabbodyshell",,,,,,,,

4.322,X,,3489,A2V00001302482,A6Z00000658826,,X,X,,通过台灯布置,"entrancelamps,AB",,,,,,,,

,,,,,,,,,,,,,,,,,,,,

5.01,,,14672,A2V00009900595,,第三步CRH3外部-EC,,,,,asstep3CRH3out-EC,,,,,,,,

5.20,X,,3355,A2V00001296925,A6Z00001042198,TCD00000002377,X,X,,设备箱AB,EquipmentcontainerAB,T,C,,,,,,MP

5.30,X,,3353,A2V00001296903,A6Z00000553196,TCD00000002280,X,X,,牵引电机通风装置AB,TractionmotorventilatorAB,T,C,,,,,,MP

5.60,X,,9098,A2V00001296530,A6Z00000968608,TCD00000002281,X,X,,轮缘润滑,LubricationforwheelflangesAB,T,,,,,,,

5.100,X,,3342,A2V00001296673,A6Z00001027401,,X,X,,撒沙装置,ABSandstrewEq.withoDriverstep,,,,,,,,

5.101,X,,3347,A2V00001296795,A6Z00000784664,,X,X,,挡板AB,BulkheadsheetAB,,,,,,,,

5.102,X,,3354,A2V00001296924,A6Z00000889596,TCD00000002282,X,X,,有冷却的电力变流器单元AB,Powerconverterwithcool.unitAB,T,C,,,,,,MP

5.103,X,,7224,A2V00001427116,A6Z00000999241,,X,X,,护板,coversheet,,,,,,,,

5.104,X,,9102,A2V00001301235,A6Z00000754373,,X,X,,底架废排风道安装,"exhaustairductsunderframe,AB",,,,,,,,

5.105,X,,3356,A2V00001296965,A6Z00000563040,TCD00000002283,X,X,,废排单元模块,ExhaustAirunitmounted,T,,,,,,,MP

5.106,X,,3357,A2V00001296966,A6Z00000552553,TCD00000002284,X,X,,司机室压缩空气装置AB,CondenserairconddriverscabAB,T,,,,,,,

,,,,,,,,,,,,,,,,,,,,

6.01,,,14673,A2V00009900596,,第四步CRH3内部-EC,,,,,asstep4CRH3in-EC,,,,,,,,

6.10,X,,9108,A2V00001301349,A6Z00000754378,,X,,,温度传感器安装,"temperaturesensor,AB",,,,,,,,

6.20,X,,3461,A2V00001302162,A6Z00000650795,,X,,X,垃圾箱,"litterbin,inst.",,,,,,,,

6.30,X,,3439,A2V00001301887,A6Z00000741869,,X,,,地板布,"floorcovering,AB",,,,,,,,

6.40,X,,3460,A2V00001302156,A6Z00001045041,PAA6Z00001052925TCD00000002285,X,X,,"座椅,AB","Seats,AB",T,C,,,,,,

6.50,X,,3459,A2V00001302082,A6Z00000652510,,X,X,,"茶桌,AB","table,AB",,,,,,,,

6.60,X,,3462,A2V00001302188,A6Z00000792930,,X,,,灭火器,"Fireextinguisher,AB",,,,,,,,

6.80,X,,7066,A2V00001419509,A6Z00001023451,,X,X,,密封角铁,"sealingangle,AB",,,,,,,,

6.90,X,,3417,A2V00001301682,A6Z00000977969,,X,X,,司机室辅助装置,"driver‘scabaux.equipment,AB",,,,,,,,

6.110,X,,3435,A2V00001301837,A6Z00000741872,,X,X,,司机室的地板布,"floorcoveringdriverscab,AB",,,,,,,,

6.120,X,,9099,A2V00001301103,A6Z00001024406,,X,,,站台补尝器,gapfillerABasshown,,,,,,,,

6.130,X,,9109,A2V00001301514,A6Z00001024406,,X,,,站台补尝器,gapfillerABsymopp,,,,,,,,

,,,,,,,,,,,,,,,,,,,,

7.01,,,14674,A2V00009900597,,第四步CRH3外部-EC,,,,,asstep4CRH3out-EC,,,,,,,,

7.10,X,,3346,A2V00001296759,A6Z00000970359,TCD00000002286,X,,,大裙板处设备舱支架,TroughsupportAB,T,,,,,,,MP

7.20,X,,3348,A2V00001296800,A6Z00000968428,TCD00000002287,X,,X,大裙板布置,FairingAB,T,,,,,,,MP

7.30,X,,3349,A2V00001296835,A6Z00000704979,,X,,X,注水口盖板,"Under-framefront-end,flapsAB",,,,,,,,

7.40,X,,5717,A2V00001400592,A6Z00000753022,,X,,,雷达测速器，组装的,"dopplerradar,mounted",,,,,,,,

7.50,X,,3350,A2V00001296837,A6Z00000974302,,X,,,设备舱下罩板,TroughflapsAB,,,,,,,,

7.80,X,,3425,A2V00001301738,A6Z00000939488,,X,,,前端底部导流罩,"lowerspoiler,AB",,,,,,,,

,X,X,,,,,,,,,Q30-Milestone,,,,,,,,HP

,,,,,,,,,,,,,,,,,,,,

8.01,,,14675,A2V00009900598,第五步CRH3转向架连接-EC,,,,,asstep7bogieconnectionCRH3-EC,,,,,,,,,

8.10,,X,3331,A2V00001296424,A6Z00000754930,,X,X,,转向架连接线缆组装,ElectricalwiringtothebogieAB,,,,,,,,

8.